ASTM D5677-2017 red 1936 Standard Specification for Fiberglass (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe and Pipe Fittings Adhesive Bonded Joint Type for Aviation Jet Turbi.pdf

1、Designation: D5677 16D5677 17 An American National StandardStandard Specification forFiberglass (Glass-Fiber-Reinforced Thermosetting-Resin)Pipe and Pipe Fittings, Adhesive Bonded Joint Type, forAviation Jet Turbine Fuel Lines1This standard is issued under the fixed designation D5677; the number imm

2、ediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 Th

3、is specification covers a reinforced plastic pipe and fittings system made from epoxy resin and glass-fiber reinforcement,together with adhesive for joint assembly, intended for service up to 150F (65.6C) and 150-psig (1034-kPa) operating pressureand surges up to 275 psig (1896 kPa) in aviation jet

4、turbine fuel lines installed below ground.1.2 The dimensionless designator NPS has been substituted in this specification for such traditional terms as nominaldiameter,size, and nominal size.1.3 The values stated in inch-pound units are to be regarded as standard. The values in parentheses are for i

5、nformation only.1.4 The following safety hazards caveat pertains only to the test method portion, Section 9, of this specification:This standarddoes not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish a

6、ppropriate safety and health practices and determine the applicability of regulatory limitations prior to use.NOTE 1There is no known ISO equivalent to this standard.2. Referenced Documents2.1 ASTM Standards:2D381 Test Method for Gum Content in Fuels by Jet EvaporationD883 Terminology Relating to Pl

7、asticsD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating to PlasticsD1655 Specification for Aviation Turbine FuelsD2310 Classification for Machine-Made “Fiberglass” (Glass-Fiber-Reinforced Thermosett

8、ing-Resin) PipeD2412 Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate LoadingD3241 Test Method for Thermal Oxidation Stability of Aviation Turbine FuelsD3567 Practice for Determining Dimensions of “Fiberglass” (Glass-Fiber-Reinforced Thermosetting R

9、esin) Pipe and FittingsD3951 Practice for Commercial PackagingD5685 Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure Pipe FittingsF412 Terminology Relating to Plastic Piping SystemsF1173 Specification for Thermosetting Resin Fiberglass Pipe Systems to Be Used for

10、Marine Applications2.2 Military Specification:MIL-T-5624 Turbine Fuel, Aviation, Grades JP-4, JP-5 and JP-5/JP-8 ST32.3 ANSI Standard:B16.5 Steel Pipe Flanges and Flanged Fittings41 This specification is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Sub

11、committee D20.23 on Reinforced Plastic PipingSystems and Chemical Equipment.Current edition approved Sept. 1, 2016March 1, 2017. Published September 2016March 2017. Originally approved in 1995. Last previous edition approved in 20102016as D5677 05 (2010).D5677 16. DOI: 10.1520/D5677-16.10.1520/D5677

12、-17.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 Available from Standardization Documents Order Desk, DO

13、DSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/dodssp.daps.dla.mil.4 Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.This document is not an ASTM standard and is intended only to provide th

14、e user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standa

15、rd as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States13. Terminology3.1 DefinitionsDefinitions are in accorda

16、nce with Terminologies D883 and F412, and abbreviations are in accordance withTerminology D1600, unless otherwise indicated.3.2 Definitions of Terms Specific to This Standard:3.2.1 conductivea pipe or fitting that meets the requirements for conductivity listed in Section 6 of Specification F1173.3.3

17、 Abbreviations:3.3.1 RTRP, nreinforced thermosetting resin pipe.4. Classification4.1 General:4.1.1 Pipe meeting this specification is classified by type, grade, and class similar to Classification D2310.4.1.2 Fittings meeting this specification are also classified by type (method of manufacture) and

18、 grades (generic type of resin).4.2 Pipe:4.2.1 Type I Filament-Wound Pipe Nonconductive4.2.2 Type Ia Filament-Wound Pipe Conductive4.2.3 Type II Centrifugally Cast Pipe4.3 Fittings:4.3.1 Type I Filament-Wound Fittings Nonconductive4.3.2 Type Ia Filament Wound Fittings Conductive4.3.3 Type Il Molded

19、Fittings Nonconductive4.4 Grade:4.4.1 Grade 1 Glass-Fiber-Reinforced Epoxy Resin (Pipe and Fittings)4.5 Classes (Pipe Only):4.5.1 Class A No Liner4.5.2 Class C Epoxy Resin Liner Nonreinforced4.5.3 Class F Epoxy Resin Liner Reinforced5. Materials and Manufacture5.1 GeneralThe fiberglass pipe shall be

20、 round and straight, and the pipe and fittings shall be of uniform density, resin content,and surface finish. All pipe ends shall be cut at right angles to the axis of the pipe and any sharp edges removed. The bore of thepipe and fittings shall have a smooth, uniform surface with no exposed fibers a

21、nd is permitted to contain a liner. The liner, if used,shall be composed of an epoxy resin formulation and is permitted to contain a reinforcement.5.2 MaterialThe pipe and fittings shall be made from epoxy resins and glass-fiber reinforcement of commercial first quality.Fillers, colorants, and other

22、 materials are permitted to be added, provided the pipe and fittings meet all the requirements of thisspecification. Epoxy pipe shall be joined only with epoxy fittings.5.3 AdhesiveAdhesive for joint assembly shall be a material suitable for providing a seal between the pipe and fittings incontinuou

23、s service up to 150F (65C) and 150 psig (1034 kPa) with surges to 275 psig (1896 kPa). The adhesive shall be suppliedas a kit which includes containers of all components in the amounts needed for each adhesive mixture. Instructions for use shallbe marked on each container or listed on an instruction

24、 sheet included in each adhesive kit. When specified in the contract orpurchase order, adhesive kits shall be furnished in a sufficient quantity for the particular procurement of pipe and fittings.6. Dimensions6.1 PipeThe pipe shall be 1, 1.5, 2, 3, 4, 5, 6, 8, 10, 12, 14, 16, 18, 20, 22, and 24-in.

25、 (25, 40, 50, 80, 100, 125, 150, 200,250, 300, 350, 400, 450, 500, 550, and 600-mm) nominal sizes as specified and shall have the dimensions and tolerances shownin Table 1 unless otherwise agreed upon by the purchaser and seller.6.1.1 LengthUnless other lengths are specified on the purchase order, t

26、he length of the pipe shall be 20 ft (6.1 m), 30 ft (9.2m), or 40 ft (12.2 m) with a plus tolerance of 2 ft (0.6 m) and a minus tolerance of 5 ft (1.5 m).6.1.2 Wall ThicknessThe minimum wall thickness of the pipe shall be not less than 87.5 % of the average wall thickness ofthe pipe as measured in S

27、ection 8 and tested in Section 9.6.1.3 FittingsFittings shall be 1, 1,5,1.5, 2, 3, 4, 5, 6, 8, 10, 12, 14, 16, 18, 20, 22, and 24-in. (25, 40, 50, 80, 100, 150, 200,250, 300, 350, 400, 450, 500, 550, and 600-mm) nominal sizes, as specified, and shall have dimensions suitable for joining to thepipe a

28、nd enabling the pipe and fitting joint to meet the requirements of this specification. For purposes of this specification, fittingsshall include couplings and flanges.6.1.4 FlangesFlanges shall conform to the bolt hole sizes and pattern for 150-lb steel flanges in accordance withANSI B16.5.D5677 172

29、7. Performance Requirements7.1 Joint StrengthPipe, fittings, adhesive, and joints shall show no porosity or other evidence of failure when tested inaccordance with 9.2.2.7.2 Hydrostatic StrengthPipe, fittings, adhesive, and joints shall withstand a hydrostatic pressure of 300 psi (2068 kPa)without a

30、ny indication of porosity, delamination, splitting, or other evidence of failure when tested in accordance with 9.2.3.7.3 Impact ResistancePipe and fittings shall show no porosity or visual evidence of damage that would affect serviceabilitywhen tested in accordance with 9.2.4.7.4 Boil ResistancePip

31、e and fittings shall show no evidence of delamination or other impairment and shall have a weight gainno greater than 1.0 % when tested in accordance with 9.2.5.7.5 External Load ResistanceWhen tested as specified in 9.2.6, the pipe shall show no visual evidence of cracking, crazing,or other damage

32、that could allow leakage of fuel through the pipe wall at 5 % deflection and no visual evidence of delamination,rupture, or other structural damage at 10 % deflection.7.6 Degradation Resistance:7.6.1 Pipe and FittingsPipe and fittings exposed to JP-5 and JP-5/JP-8 ST fuels, or JetAand JetA-1, in acc

33、ordance with 9.2.7,shall exhibit no visual evidence of deterioration as a result of exposure to the fuels and shall have short-time rupture strengths ofnot less than 90 % of the short-time rupture strengths of unexposed pipe and fittings when tested in accordance with 9.2.7.1.7.6.2 FuelsJP-5 and JP-

34、5/JP-8 ST, or Jet A and Jet A-1 fuels contained within pipe and fittings in accordance with 4.2 and4.3, shall not vary from control samples of the fuels in thermal stability and existent gum properties when tested, as specified, inaccordance with 9.2.7.2.7.6.3 Hydrostatic Proof TestPipe and fittings

35、 shall withstand a hydrostatic pressure of 275 psi (1551 kPa) without anyindication of porosity when tested in accordance with 9.2.8.8. Workmanship8.1 Pipe and FittingsThe pipe and fittings shall be free from all defects including delaminations, cracks, indentations, bubbles,pinholes, porosity, and

36、resin-rich and resin-starved areas which, due to their nature, degree, or extent, detrimentally affect thestrength and serviceability of the pipe and fittings. The liner, if used in the pipe or fittings, shall be free of cracks, chips, or otherdamage.8.2 Examination:8.2.1 SamplingA sufficient quanti

37、ty of pipe, fittings, and adhesive kits, in accordance with accepted statistical practice and asagreed upon between the purchaser and the seller, shall be selected from each lot or shipment and examined to determineconformance with this specification. In the case of no prior agreement, random sample

38、s selected by the testing laboratory shall bedeemed adequate.8.2.2 Pipe and FittingsSample pipe and fittings selected shall be examined for the following defects: incorrect dimensions;ends of pipe not cut at right angles to the axis; exposed fibers or nonuniform surface on bore of pipe or fittings;

39、cracked or chippedliner (if used); bubbles, pinholes, delaminations, cracks, indentations, resin-rich or resin-starved areas in the outer wall that willaffect the strength and performance of the product; and incorrect or missing identification marking. Any sample pipe or fittinghaving one or more of

40、 the defects listed shall be considered a defective unit.TABLE 1 Dimensions of PipeNOTE 1Nominal pipe diameters of 14 in. (350 mm), 16 in. (400 mm), 18 in. (450 mm), 20 in. (500 mm), 22 in. (550 mm), and 24 (600 mm) areavailable and approved with outside diameters or inside diameters as specified in

41、 Table 1.Nominal Pipe Diameter Outside Diameter Tolerance, Type I and Type Ia Tolerance, Type IIin. (mm) in. (mm) in. (mm) in. (mm)1 (25) 1.315 (33.40) +0.060 0.016 (+1.52 0.41) 0.009 (0.229)1.5 (40) 1.900 (48.26) +0.060 0.018 (+1.52 0.46) 0.009 (0.229)2 (50) 2.375 (60.32) +0.060 0.018 (+1.52 0.46)

42、0.012 (0.30)3 (75) 3.500 (88.90) 0.060 0.018 (+1.52 0.46) 0.012 (0.30)4 (100) 4.500 (114.30) 0.060 0.018 (+1.52 0.46) 0.015 (0.38)5 (125) 5.563 (141.30) 0.060 0.028 (+1.68 0.71) 0.025 (0.64)6 (150) 6.625 (168.28) 0.066 0.028 (+1.68 0.71) 0.025 (0.64)8 (200) 8.625 (219.08) 0.086 0.040 (+2.28 1.02) 0.

43、025 (0.64)10 (250) 10.750 (273.05) 0.108 0.048 (+2.74 1.22) 0.025 (0.64)12 (300) 12.750 (323.05) 0.128 0.056 (+3.25 1.42) 0.025 (0.64)14 (350) 14.000 (355.60) 0.145 0.064 (+3.68 1.63) 0.035 (0.89)16 (400) 16.000 (406.40) 0.165 0.074 (+4.19 1.88) 0.035 (0.89)18 (450) 18.000 (457.20) 0.250 6.3520 (500

44、) 20.000 (508.00) 0.250 6.3522 (550) 22.000 (558.80) 0.250 6.3524 (600) 24.000 (609.60) 0.250 6.35D5677 1738.2.3 DimensionsPipe and fitting dimensions shall be determined in accordance with the applicable sections of PracticeD3567.8.2.4 AdhesiveSample adhesive kits selected shall be examined for mis

45、sing adhesive components and instructions for use, andmissing or incorrect identification marking. Any sample adhesive kit having one or more of the defects listed shall be considereda defective unit.9. Test Methods9.1 SamplingAll pipe and fittings shall be tested to determine conformance to the hyd

46、rostatic proof test requirements of 7.6.3unless otherwise agreed upon by the purchaser and the seller. The rate of sampling for the destructive tests specified in 9.2.2 to9.2.6 (joint strength, impact resistance, boil resistance, beam strength, and cycling resistance) other tests listed shall be ina

47、ccordance with the accepted statistical practice unless otherwise agreed upon between the purchaser and the seller. In the caseof no prior agreement, random samples selected by the testing laboratory shall be deemed adequate.9.2 TestsSample pipe, fittings, and adhesive kits selected shall be subject

48、ed to the tests in accordance with 9.2 through 9.2.8.Any sample failing to pass any of these tests shall be considered a defective unit.9.2.1 Test ConditionsUnless otherwise specified in the test method, test specimens shall be conditioned for not less than 48h in a room maintained at 60 to 90F (15

49、to 32C) and tested at the same temperature range. Unless otherwise specified, the testpressure in the individual test methods shall have a tolerance of +10 0 psig (68.9 kPa) and 0 psig (0 kPa).9.2.2 Joint StrengthJoint assemblies containing the pipe, fittings, and adhesive shall be fabricated. The adhesive shall beapplied and cured as under field conditions in accordance with the manufacturers printed instructions. The completed test sectionshall be either an assembly cont