ASTM D6358-2006 Standard Classification System for Poly (Phenylene Sulfide) Injection Molding and Extrusion Materials Using ISO Methods《用ISO方法注塑与挤制聚苯硫材料的标准分类系统》.pdf

1、Designation: D 6358 06Standard Classification System forPoly (Phenylene Sulfide) Injection Molding and ExtrusionMaterials Using ISO Methods1This standard is issued under the fixed designation D 6358; the number immediately following the designation indicates the year oforiginal adoption or, in the c

2、ase of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This classification system covers unfilled, reinforcedand filled materials suitable for

3、 injection molding and extrusionusing ISO methods. The system allows for the use of poly(phe-nylene sulfide) (PPS) plastic materials that are recycled,reconstituted recycled-regrind, recovered or reprocessed, orboth, provided that the requirements as stated in this specifi-cation are met. It is the

4、responsibility of the supplier and thebuyer of recycled, reconstituted, recycled-regrind, recovered orreprocessed, or both, poly(phenylene sulfide) plastic materialsto ensure compliance (see Guide D 5033).1.2 The properties included in this classification are thoserequired to identify the compositio

5、ns covered. There may beother requirements necessary to identify particular character-istics important to specialized applications that may be speci-fied by using the suffixes as given in Section 5.1.3 This classification system and subsequent line callout(specification) are intended to provide a me

6、ans of calling outplastic materials used in the fabrication of end items or parts.It is not intended for the selection of materials. Materialselection should be made by those having expertise in theplastic field after careful consideration of the design and theperformance required of the part, the e

7、nvironment to which itwill be exposed, the fabrication process to be employed, thecosts involved, and the inherent properties of the material otherthan those covered by this classification.1.4 The following precautionary caveat pertains only to thetest method portion, Section 11, of this classificat

8、ion system:This standard does not purport to address all of the safetyconcerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety andhealth practices and determine the applicability of regulatorylimitations prior to use.NOTE 1There

9、is no equivalent ISO standard.NOTE 2The last prior ASTM standard is Specification D 4067, whichuses ASTM test methods.2. Referenced Documents2.1 ASTM Standards:2D 618 Practice for Conditioning Plastics for TestingD 883 Terminology Relating to PlasticsD 1238 Test Method for Melt Flow Rates of Thermop

10、lasticsby Extrusion PlastometerD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 3641 Practice for Injection Molding Test Specimens ofThermoplastic Molding and Extrusion MaterialsD 3835 Test Method for Determination of Properties ofPolymeric Materials by Means of a Capillary RheometerD 3

11、892 Practice for Packaging/Packing of PlasticsD 4000 Classification System for Specifying Plastic Mate-rialsD 4067 Classification System for Reinforced and FilledPoly(Phenylene Sulfide) (PPS) Injection Molding andExtrusion Materials Using ASTM MethodsD 5033 Guide for Development of ASTM Standards Re

12、lat-ing to Recycling and Use of Recycled PlasticsD 5630 Test Method for Ash Content in PlasticsD 5937 Test Method for Determination of Tensile Proper-ties and Test Conditions for Moulding and ExtrusionPlastics3E29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specif

13、ications2.2 IEC and ISO Standards:4IEC 60112 Recommended Methods for Detemining theComparative Tracking Index of Solid Insulation MaterialsIEC 60243 Recommended Methods for Electric Strength ofSolid Insulating Materials at Power FrequenciesISO 62 Plastics-Determination of Water AbsorptionISO 178 Pla

14、sticsDetermination of Flexural Properties ofRigid Plastics1This classification system is under the jurisdiction ofASTM Committee D20 onPlastics and is the direct responsibility of Subcommittee D20.15 on ThermoplasticMaterials (Section D20.15.17).Current edition approved March 15, 2006. Published Apr

15、il 2006. Originallyapproved in 1998. Last previous edition approved in 1999 as D 6358 - 99.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Su

16、mmary page onthe ASTM website.3Withdrawn.4ISO and IEC Selected Standards for the Plastics Industry, 2nd Edition, ASTM,Stock#: ISOPLAS2.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959

17、, United States.ISO 180/1A PlasticsDetermination of Izod ImpactStrength of Rigid MaterialsISO 294-1 PlasticsInjection Moulding Test Specimens ofThermoplastic MaterialsISO 527 PlasticsDetermination of Tensile PropertiesISO 604 PlasticsDetermination of Compressive Proper-tiesISO 1183 PlasticsMethods f

18、or Determining the Densityand Relative Density of Noncellular PlasticsISO 3167 PlasticsMultipurpose Test Specimens2.3 UL Standards:5UL 94 Test for Flammability of Plastic Materials for Partsin Devices and Appliances2.4 NTIS Standards:6AD297457 Procedures and Analytical Method for Deter-mining Toxic

19、Gases Produced by Synthetic Compounds2.5 Military Standards:7MIL-M-24519MIL-P-461743. Terminology3.1 DefinitionsThe terminology used in this classificationsystem is in accordance with Terminologies D 883 and D 1600.4. Classification4.1 Poly(phenylene sulfide) materials are classified accord-ing to t

20、heir composition. These classes are subdivided intogrades as shown in the Basic Property Table (Table PPS).NOTE 3An example of this classification system for fiberglass rein-forced poly(phenylene sulfide) is given as follows: The designationPPS011G40 indicates the following:PPS = poly(phenylene sulf

21、ide) as found in Terminology D 1600.01 = general purpose (group),1 = glass reinforced (class), andG40 = nominal 40 % glass with the requirements given in TablePPS (grade).4.1.1 To facilitate incorporation of future or special materi-als the “other” category for group (00), class (0), and grade (0)is

22、 shown in Table PPS. The basic properties of these materialscan be obtained from Table A as they apply.4.2 Reinforced, filled, and unfilled versions of poly(phe-nylene sulfide) materials that are not in Table PPS are classifiedin accordance with Tables PPS, A, and B. Table PPS is firstused to specif

23、y the groups and class of poly(phenylene sulfide).Table A then is used to specify the property requirements afterthe addition or reinforcements, pigments, fillers, or lubricantsat the nominal level indicated (see 4.2.1) or Table B is used tospecify the property requirements of unfilled/unreinforcedv

24、ersions of poly(phenylene sulfide).4.2.1 Reinforced versions of the basic materials are identi-fied by a single letter than indicates the reinforcement used andtwo digits that indicate the nominal quantity in percent byweight; thus, a letter designation G for glass-reinforced and 30for percent of re

25、inforcement, G30, specifies a filled materialwith a nominal glass level of 30 %. The reinforcement letterdesignations and associated tolerance levels are shown asfollows:Symbol Material Tolerance (Based on Total Mass)C carbon and graphite fiber rein-forced62 percentage pointsG glass-reinforced 63 pe

26、rcentage pointsL lubricants (such as PTFE,graphite, silicone)depends upon material and process.to be specified by supplier/useragreement.M mineral-reinforced 63 percentage pointsR combinations of reinforcementsor fillers, or both63 percentage pointsNOTE 4This part of the classification system uses t

27、he percent ofreinforcements or additives, or both, in the callout of the modified basicmaterial. The types and percentages of reinforcements and additivesshould be shown on the suppliers technical data sheet unless they areproprietary in nature. If necessary, additional callout of these reinforce-me

28、nts and additives can be accompanied by use of the suffix part of thesystem (see Section 5).4.2.2 Specific requirements for reinforced, filled, or lubri-cated poly(phenylene sulfide) materials shall be shown by asix-character designation. The designation will consist of theletter “A” and the five di

29、gits comprising the cell number for theproperty requirements in the order as they appear in Table A.4.2.2.1 Although the values listed are necessary to includethe range of properties available in existing materials, usersshould not infer that every possible combination of theproperties exists or can

30、 be obtained.4.2.3 When the grade of the basic material is not known, oris not important, the use of the “0” grade classification shall beused for the reinforced materials in this system.NOTE 5An example of this classification for a reinforced PPSmaterial is given as follows. The designation PPS0110

31、G20A31042 wouldindicate the following material requirements:PPS0110 = Glass reinforced poly(phenylene sulfide), from TablePPS,G20 = Glass reinforced at 20 % nominal,A = Table A property requirements,3 = 110 mPa tensile strength, min,1 = 6000 mPa flexural modulus, min,0 = Unspecified Izod strength,4

32、= 160 mPa flexural strength, min, and2=1.53 103kg/m3density, min.If no properties are specified, the designation would be PPS010G20A00000.NOTE 6An example of this classification for a unfilled/unreinforcedPPS material is given as follows. The designation PPS000B32030 wouldindicate the following mate

33、rial requirements:PPS000 = unfilled/unreinforced poly(phenylene sulfide), from TablePPS,B = Table B property requirements,3 = 60 mPa flexural modulus, min,2 = 2000 mPa flexural modulus, min,0 = unspecified Izod strength,3 = 80 mPa flexural strength min, and0 = unspecified.If no properties are specif

34、ied, the designation would be PPS0000B00000.5. Suffixes5.1 When additional requirements are needed that are notcovered by the basic requirements or cell-table requirements,they shall be indicated through the use of suffixes.5Available from Underwriters Laboratories (UL), Corporate Progress, 333Pfing

35、sten Rd., Northbrook, IL 60062.6Available from National Technical Information Service (NTIS), U.S. Depart-ment of Commerce, 5285 Port Royal Rd., Springfield, VA 22161.7Available from Standardization Documents Order Desk, Bldg. 4, Section D,700 Robbins Ave., Philadelphia, PA 191115094, Attn: NPODS.D6

36、3580625.2 A list of suffixes can be found in Classification SystemD 4000 (Table 3) and may be used for additional requirementsas appropriate. Additional suffixes will be added to thatstandard as test methods and requirements are developed andrequested.6. General Requirements6.1 Basic requirements fr

37、om the property tables or celltables are always in effect unless superseded by specific suffixrequirements, which always take precedence.6.2 The plastics composition shall be uniform and shallconform to the requirements specified herein.7. Detail Requirements7.1 The materials shall conform to the re

38、quirements in TablePPS, A, and B, and suffix requirements as they apply.7.2 For purposes of determining conformance, all specifiedlimits for a specification (line callout) based on this classifica-tion system are absolute limits, as defined in Practice E29.With the absolute method, an observed value

39、 or a calculatedvalue is not rounded, but is to be compared directly with thelimiting value. Conformance or nonconformance is based onthis comparison.8. Sampling8.1 Sampling shall be adequate statistically to satisfy therequirements of 12.4.8.2 A batch or lot shall be constituted as a unit of manufa

40、c-ture as prepared for shipment and may consist of a blend of twoor more “production runs.”9. Specimen Preparation9.1 Test pieces for relevant test methods shall be based onthe injection molded ISO 3167 Type 1A multipurpose testspecimen. The following pieces are to be used for the listedrelevant tes

41、t methods (tolerances are found in ISO 3167). Alltest pieces are to be tested as molded and conditioned.Annealing is not allowed.Test Piece Relevant Test MethodISO 3167 Type 1A bar Tensile strength80 by 10 by 4-mm bar cut from thecenter portion of ISO 3167 Type 1AFlexural modulus, Izod impact,Flexur

42、al strengthSpecimen approximately 10 by 10 by4-mm cut from the center portion ofISO 3167 Type 1ADensity9.2 The test specimens shall be prepared by an injectionmolding process as specified in ISO 294-1 and PracticeD 3641. Accurate, reproducible settings of the processingparameters are essential to ob

43、tain specimens with comparableproperties. Processing conditions are:Drying 2 h at 135CPlastic melt temperature 320CMold temperature 140CAverage injection velocity 275 6 75 mm/s10. Conditioning10.1 Test specimens shall be conditioned for a minimum of4hat236 2C and 50 6 5 % relative humidity beforeper

44、forming the required tests.10.2 Conduct those tests influenced by ambient conditionsin the standard laboratory atmosphere of 23 6 2C and 50 65 % relative humidity in accordance with Practice D 618(4/23/50).11. Test Methods11.1 Determine the properties enumerated in this classifica-tion system in acc

45、ordance with the test methods in 2.1.11.1.1 The number of tests shall be consistent with therequirements of Sections 8 and 12.4.12. Inspection and Certification12.1 Inspection and certification of the material suppliedwith reference to a specification based on this classificationsystem shall be for

46、conformance to the requirements specifiedherein.12.2 Lot-acceptance inspection shall be the basis on whichacceptance or rejection of the lot is made. The lot-acceptanceinspection shall consist of apparent shear viscosity (TestMethod D 3835) or flow rate (Test Method D 1238); reinforce-ment or filler

47、 content (reinforced and filled products only) (TestMethod D 5630); and, tensile strength (reinforced and filledproducts only) (Test Method D 5937).12.3 Periodic check inspection with reference to a specifi-cation based upon this classification system shall consist of thetests for all requirements o

48、f the material under the specifica-tion. Inspection frequency shall be adequate to ensure thematerial is certifiable in accordance with 12.4.12.4 Certification shall be that the material was manufac-tured by a process in statistical control; sampled, tested, andinspected in accordance with this clas

49、sification system; andthat the average values for the lot meet the requirements of thespecification (line callout).12.5 A report to test results shall be furnished when re-quested. The report shall consist of results of the lot-acceptanceinspection for the shipment and may include the results of themost recent periodic-check inspection. If requested, the reportshall include that recycled, reconstituted, recycled-regrind,recovered or reprocessed, or both, poly(phenylene sulfide)plastic was used and the nominal weight percent.13. Packaging, Packing, and Marking13.1 Th