ASTM D6705 D6705M-2004(2011)e1 8750 Standard Guide for the Repair and Recoat of Sprayed Polyurethane Foam Roofing Systems《喷射成形聚氨酯泡沫体屋顶系统的维修和重新涂覆标准指南》.pdf

1、Designation: D6705/D6705M 04 (Reapproved 2011)1Standard Guide forRepair and Recoat of Spray Polyurethane Foam RoofingSystems1This standard is issued under the fixed designation D6705/D6705M; the number immediately following the designation indicates theyear of original adoption or, in the case of re

2、vision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEUnits information and the referenced CPI document were editorially revised in June 2011.1. Scope1.1 This

3、guide covers the procedures for the repair andrecoating of existing spray polyurethane roofing systems.1.2 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be u

4、sed independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate

5、 safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2C1029 Specification for Spray-Applied Rigid Cellular Poly-urethane Thermal InsulationD5469 Guide for Application of New Spray Applied Poly-urethane Foam and

6、 Coated Roofing SystemsD6083 Specification for Liquid Applied Acrylic CoatingUsed in Roofing2.2 SPFA Standards:3AY 102 A Guide for Selection of Elastomeric ProtectiveCoatings Over Sprayed Polyurethane FoamAY 107 Spray Polyurethane Foam Blisters, Their Causes,Types, Prevention and Repair2.3 CPI Stand

7、ard:4Center for The Polyurethane Industry (CPI), Bulletin AX119 Guide for Safe Handling and Use of Polyurethaneand Polyisocyanurate Foam Systems3. Terminology3.1 Definitions:3.1.1 recoatto apply a new protective coating over anexisting coated SPF (spray polyurethane foam) roof system toextend the pe

8、rformance life of the roofing system.3.1.2 scarfingto shave or grind an SPF foam surfacemechanically to remove a coating, or UV deteriorated SPF, orboth, to refoam or recoat the surface.4. Significance and Use4.1 This guide outlines general procedures and precautionsnecessary for correct and safe re

9、pair and recoat of SPF roofingsystems.4.2 This guide is not all inclusive; this guide is intended tosupplement detailed instructions from manufacturers andsafety requirements required by law.5. Roof Inspection Procedures and Considerations5.1 General Considerations:5.1.1 The performance of a sprayed

10、-in-place polyurethanefoam roof system can be affected by all the component parts ofthe roof structure, as well as the atmospheric conditions insideand outside the structure. Structural design, code compliance,specification review, contractor, and material selection shouldbe considered in the repair

11、 and recoat of a spray polyurethanefoam roof system.5.1.2 A range of spray polyurethane foam systems existswith various physical properties, exhibiting different tempera-ture limitations, and different combustibility characteristics.Most published data are obtained from testing of laboratorysamples.

12、 The thickness of the polyurethane foam sprayed,1This guide is under the jurisdiction of ASTM Committee D08 on Roofing andWaterproofing and is the direct responsibility of Subcommittee D08.06 on SprayPolyurethane Foam Roof Systems.Current edition approved May 1, 2011. Published June 2011. Originally

13、approved in 2001. Last previous edition approved in 2004 as D6705 04. DOI:10.1520/D6705_D6705M-04R11E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standard

14、s Document Summary page onthe ASTM website.3Available from Spray Polyurethane Foam Alliance, 4400 Fair Lakes Ct., Suite105, Fairfax, VA 22033.4Available from The Center for the Polyurethanes Industry, 1300 Wilson Blvd.,Arlington, VA 22209.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box

15、C700, West Conshohocken, PA 19428-2959, United States.number of passes, temperature of substrate, ambient tempera-ture, and so forth will have an effect on all polyurethane foamproperties.5.1.3 The specifier should consult with the respective ma-terial manufacturer of the sprayed-in-place polyuretha

16、ne foamroof system. This should include, but not be limited to,materials selection, expansion joints, flashing details, and otheritems.5.2 Inspection:5.2.1 The preparation for the repair and recoat of a sprayed-in-place polyurethane foam roof system will vary according tothe conditions of the roof a

17、nd its component parts and the typeof existing protective coating used over the polyurethane foam.5.2.2 Conduct a roof inspection to determine the repairs tobe performed and the type of materials to be used.5.3 Visual Inspection:5.3.1 Look for blisters or delaminated areas in the originalroof.5.3.2

18、Check the condition of the roofing system at allflashing and termination points.5.3.3 Look for damage that would affect recoating of theroofing system.5.3.4 Check for pinholes in the polyurethane foam, orcoating, or both.5.3.5 Check for exposed polyurethane foam and areas oferoded coating.5.3.6 Chec

19、k for areas of ponding water.5.4 Physical Inspection:5.4.1 Perform a nondestructive moisture survey. Follow upsuspected moisture-laden areas with a moisture probe or coresamples.5.4.2 Take slit samples of the existing system as required bythe new coating manufacturer.5.4.3 Take polyurethane foam cor

20、e samples as required bythe SPF, or coating manufacturer, or both.5.5 Analyze Inspection:5.5.1 Core and slit samples should be examined for thefollowing characteristics:5.5.1.1 Adhesion of polyurethane foam to the substrate,5.5.1.2 Interlaminar adhesion of polyurethane foam,5.5.1.3 Presence of moist

21、ure,5.5.1.4 Adhesion of base coat to polyurethane foam,5.5.1.5 Adhesion of top coat to base coat,5.5.1.6 Type and condition of protective coating, and5.5.1.7 Thickness of protective coating.5.5.2 On a roof sketch, indicate the following items anddeficiencies:5.5.2.1 Location of core and slit samples

22、,5.5.2.2 Areas of pinholes,5.5.2.3 Uncured coating,5.5.2.4 Polyurethane foam or coating blisters,5.5.2.5 Mechanical damage,5.5.2.6 Poor drainage,5.5.2.7 Repairs required for foamstops, parapet walls, gut-ters, scuppers, edge-termination details, expansion joints,counterflashing, and other perimeter

23、items,5.5.2.8 Repairs required to soil and vent pipes, drains, roofhatches, equipment curbs or supports, guy wires, hot stacks,skylights, mechanical units, walkways, sleepers, pitch-pans,and other penetration items,5.5.2.9 Water-saturated subroofs, insulation, or polyure-thane foam,5.5.2.10 Subroof

24、damage or deterioration, and5.5.2.11 Areas of special consideration.6. Selection of Primer6.1 A primer may be required to enhance adhesion of thenew coating to the existing coating. The recommendations ofthe new coating manufacturer shall be used to determineprimer requirements.7. Selection of Prote

25、ctive Coatings7.1 The following must be taken into consideration whenchoosing a recoating material:7.1.1 Perm rating required according to the vapor drivepotential,7.1.2 Compatibility with the existing roof coating,7.1.3 Specifiers, or manufacturers, recommendations, orboth,7.1.4 Environmental condi

26、tions,7.1.5 Slope limitations, and7.1.6 Anticipated mechanical abuse.7.2 Refer to SPFA AY 102 and Specification D6083 forinformation on protective coatings used over SPF roofingsystems.8. Selection of the Polyurethane Foam System8.1 New applied spray polyurethane foam must be compat-ible with the ex

27、isting system and comply with polyurethanefoam Type III or IV, as defined in Specification C1029.9. Execution9.1 General:9.1.1 The polyurethane foam and coating shall be applied incompliance with Guide D5469.9.2 Surface Preparation and Repair:9.2.1 From the inspection, list items that need correctio

28、n.9.2.2 Determine if a primer is required (see Section 5).9.2.3 Remove or repair unacceptable substrate.9.2.4 Remove and replace blistered polyurethane, followingthe procedure outlined in SPFA AY 107.9.2.5 Remove unacceptable coating. Consult the coatingmanufacturer for recommended removal method.9.

29、2.6 Apply coating at recommended thickness to repairedareas. Two or more coats should be used. The final dry milthickness of repaired areas should be specified.9.2.7 Small (less than 200-mm 4-in.) blisters, cracks,breaks in the foam or coating, bird pecks, or hail damage canbe repaired with a compat

30、ible sealant when the sealant is:9.2.7.1 Not installed in a greater area or thickness than isrecommended by the manufacturer for proper cure,9.2.7.2 Installed so as to ensure the final surface is higherthan the surrounding area so that water will not remain on therepair area, andD6705/D6705M 04 (201

31、1)129.2.7.3 The type of sealant recommended by the coatingmanufacturer.9.2.8 The area to be repaired should be significantly cleanand the edges beveled to assure proper adhesion.9.2.9 In some cases, foam-core plugs can be used withsealant to make small repairs. Foam-core plugs must be of thesame den

32、sity as the foam they are replacing.9.2.10 If weathering has caused the surface of the coatingand the foam to degrade (pitting), such a surface should bescarfed to expose clean, dry polyurethane foam.9.2.11 To eliminate ponding:9.2.11.1 Install additional roof drains or scuppers.9.2.11.2 Build up lo

33、w areas by applying polyurethane foam.Follow the manufacturers recommendation for surface prepa-ration.9.2.12 Repair or replace deteriorated flashing, roof jacks,metal work, curbs, supports, penetrations, drains, and so forth.9.2.13 Clean the existing coated roof surface of contami-nants that could

34、affect adhesion by power washing, brooming,scarfing, or blowing, or both, as recommended by the coatingmanufacturer.9.3 Protective Coating Application:9.3.1 General Coating Requirements:9.3.1.1 The existing coating and repaired polyurethane foamshall be free of contaminates that could affect adhesio

35、n and UVdegradation.9.3.1.2 The texture of the foam will influence the amount ofcoating material required.9.3.1.3 Apply one or more applications of the coating overthe entire SPF roof system at a uniform rate so as to obtain theminimum dry-film thickness specified by the coating manufac-turer.9.3.2

36、Inspection:9.3.2.1 The coating shall be allowed to cure and be in-spected for pinholes, thinly coated areas, uncured areas, orother defects. Any defects should be repaired before subse-quent applications. The base coat shall be free of contaminantsthat could affect adhesion before application of the

37、 topcoat.9.3.2.2 Subsequent coating, if required, should be applied ina timely manner to ensure proper adhesion between coats.9.4 Granule Application (Optional):9.4.1 Shall be of the size and type and applied in the topcoatas recommended by the coating manufacturer.9.5 Walkways:9.5.1 Walkways may be

38、 installed for heavy traffic areas andaround frequently serviced roof top units. Breathable walkpads should be used as recommended by the coating manufac-turer.10. Safety Requirements10.1 All handling, storage, applications, and end-use safetyprecautions shall be as outlined by the material manufact

39、urersand API AX 119.10.2 Refer to appropriate materials safety data sheets(MSDS) for additional safety information. (WarningBeforestarting to apply spray polyurethane foam or coating, all HVACequipment on the roof must be turned off. These units and anyother potential sources of air entry into the b

40、uilding must besealed.)10.3 Conform to local codes and ordinances.11. Keywords11.1 polyurethane foam; repair and recoat; roofing systems;SPFASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this

41、standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years

42、 andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committe

43、e, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-

44、2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).D6705/D6705M 04 (2011)13