ASTM D7252-2006 Standard Test Method for Polyurethane Raw Materials Determination of Monomer and Isomers in Isocyanates《聚氨酯原材料的标准试验方法 测定异氰酸酯中单体和甲酚含量》.pdf

1、Designation: D 7252 06Standard Test Method forPolyurethane Raw Materials: Determination of Monomer andIsomers in Isocyanates1This standard is issued under the fixed designation D 7252; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision

2、 the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method determines the percent by weight ofmonomeric isomers and total monomer in crude or mod

3、ifiedisocyanates. The test method is applicable to methylene-bis-(4-phenylisocyanate) (MDI) and polymethylene polyphenyl-isocyanates (PMDI). (See Note 1.)1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of t

4、his standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.NOTE 1There is no known ISO equivalent to this standard.2. Referenced Documents2.1 ASTM Standards:2D 883 Terminology Relating to PlasticsE 682 Practice for Liqui

5、d Chromatography Terms and Re-lationshipsE 691 Practice for Conducting an Interlaboratory Study toDetermine the Precision of a Test Method3. Terminology3.1 For definitions of terms used in these test methods seeTerminology D 883.4. Summary of Test Method4.1 The sample is reacted (derivatized) with m

6、ethanol toform a mixture of methyl urethanes. The urethanes mixture isthen separated by normal phase high performance liquidchromatography (HPLC). The separated, derivatized isomersare quantified through the use of an internal standard.5. Significance and Use5.1 This test method can be used for rese

7、arch or for qualitycontrol to characterize isocyanates used in polyurethane prod-ucts.6. Apparatus6.1 High Performance Liquid Chromatograph, consistingof:6.1.1 Binary (or greater) solvent pump, capable of main-taining a pulse-free flow rate of 1-3 millilitres per minute6.1.2 Sample injector, automat

8、ic or manual, capable ofreproducibly injecting a 2 microlitre volume6.1.3 Column heater, capable of maintaining a temperatureof 30 6 0.2C6.1.4 UV detector, capable of measurements at 235 nm.6.1.5 Chart recorder or Data system, capable of peak areaintegration.6.2 HPLC analytical column, 250 mm by 4.6

9、 mm by 5 mcyano stationary phaseNOTE 2Other chromatographic columns can be used provided it isascertained that similar chromatographic performance is obtained.6.3 Magnetic Stirring Hotplate.7. Reagents and Materials7.1 Purity of ReagentsReagent-grade chemicals are to beused in all tests. Unless othe

10、rwise indicated, it is intended thatall reagents conform to the specifications of the Committee onAnalytical Reagents of the American Chemical Society, wheresuch specifications are available. Other grades can be used,provided it is first ascertained that the reagent is of sufficientlyhigh purity to

11、permit its use without lessening the accuracy ofthe determination.7.1.1 Acetanilide, 99.9 % purity, to be used as an internalstandard.7.1.2 Acetonitrile, dry. Dry this and reagents below overmolecular sieve for twenty-four hours.7.1.3 Ethanol, dry. Use of ethanol denatured with methanol(such as SDA-

12、30) can be used if more readily available.7.1.4 Hexane, dry.1This test method is under the jurisdiction of ASTM Committee D20 on Plasticsand is the direct responsibility of Subcommittee D20.22 on Cellular Materials -Plastics and Elastomers.Current edition approved April 1, 2006. Published April 2006

13、2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box

14、 C700, West Conshohocken, PA 19428-2959, United States.7.1.5 Methanol, dry.7.1.6 Eluent solution, Mix 1:1 by volume of dry methanoland ethanol.7.1.7 Derivatization solution, Dissolve 0.20 g of acetanilidein 1 L of dry methanol.8. Sampling8.1 Since organic isocyanates react with atmospheric mois-ture

15、 to form ureas, take special precautions in sampling. Usualsampling methods (for example, sampling an open drum witha thief), even when conducted rapidly, can cause contaminationof the sample with insoluble urea. Therefore, blanket thesample with dry air or nitrogen at all times. (WarningOrganic iso

16、cyanates are toxic when absorbed through the skin,or when the vapors are breathed. Provide adequate ventilationand wear protective gloves and eyeglasses.)9. Instrument Preparation9.1 The instrument settings here are to be used as a guide forlaboratory specific instrument-column combinations, which a

17、reto be adjusted to provide adequate separation and sensitivity asdescribed in Practice E 682.9.1.1 PumpFlow = 1.5 mL/minEluent A (hexane) = 90 %Eluent B (1:1 by volume ethanol:methanol) = 10 %9.1.2 DetectorWavelength = 235 nmOutput Range = 2.000 au full scale9.1.3 Additional SettingsInjection volum

18、e=2LColumn Temperature = 30CStop Time = 25 minutesPost Run Time = 10 minutes9.1.4 Solvent Program9.1.4.1 After the components of interest have eluted, it isdesirable to flush the remainder of the material from thecolumn to avoid interference with subsequent analyses. Asolvent program such as the one

19、 below can be used for analysisand cleanup:(1) InitialEluent A = 90 %Eluent B = 10 %Hold for 15 minutes.(2) Column FlushEluent A=0%Eluent B = 100 %Hold for 10 minutes.(3) ReequilibrationEluent A = 90 %Eluent B = 10 %Hold for 2.5 minutes10. Calibration and Standardization10.1 The primary standard con

20、sists of monomeric materialof sufficient purity and containing all isomers of interest. Theconcentrations of the isomers in the standard are to be in thesame ranges as those expected in samples to be analyzed.Because of the difficulty in obtaining primary standards for thistest, agreement on the sta

21、ndard material to be used in testingmust be obtained between the testing laboratory and therecipient of the final test results. Several strategies in obtainingsuitable standard material have been used.10.1.1 Several isomers of suitable purity are commerciallyavailable, such as those from Sigma/Aldri

22、ch (2,4-MDI#51881-6; 4,4-MDI #25643-9). These individual isomers arecombined to produce a primary standard with isomers in thesame range as the samples.10.1.2 Alternatively, monomer of suitable purity consistingof unknown quantities of the isomers of interest can beanalyzed by gas chromatography wit

23、h a flame ionizationdetector. An area percent technique is employed to determinethe isomer content. Again, agreement between the testinglaboratory and the recipient of the final test results must beobtained for the specific conditions of the gas chromatographicdetermination.10.2 Regardless of which

24、of the strategies above is used, theprimary standard is prepared and analyzed as described in thefollowing sections.11. Procedure11.1 Sample Preparation11.1.1 Weigh the sample to be analyzed in a 250 mL beaker.Use the formula below to determine the correct weight. Recordactual weight to the nearest

25、0.1 milligram.Weight of sample milligrams! 55000Expected wt % monomer in sample(1)11.1.2 Dissolve the sample in 20 mL of dry acetonitrile andadd exactly 100 mL of the derivatization solution. Add astirring bar, cover with watch glass and heat on hotplate/stirrerfor fifteen minutes. The hotplate temp

26、erature must be set suchthat the sample solution begins to boil in 7-10 minutes.11.1.3 Remove the sample solution from heat and allow tocool to room temperature.11.2 Analysis11.2.1 Prior to injecting any sample, allow the chromato-graphic system to equilibrate by pumping the initial eluentthrough th

27、e column for at least 20-30 minutes. When a stablebaseline is observed, analyze an aliquot of the derivatizedsample solution. After all isomers of interest have eluted, flushthe column as specified by the solvent program above.12. Calculation12.1 Calculate the weight percent of isomer “i” as follows

28、Isomer i,%5AisampleAISstdWistd100AistdAISsampleWsample(2)Aisample= the area of the “i” isomer peak in the samplechromatogram (see Fig. 1)AISstd= the area of the internal standard peak in thestandard chromatogram (see Fig. 2)Aistd= the area of the “i” isomer peak in the standardchromatogramD7252062A

29、ISsample= the area of the internal standard peak in thesample chromatogramWistd= the weight of the “i” isomer in the standardsolution in milligramsWsample= the weight of the sample in milligrams12.2 Calculate the percent monomer in the sample by:Monomer, % = Sum of all isomers, %.13. Report13.1 Repo

30、rt the weight percent of each isomer and of themonomer to the nearest 0.1%.14. Precision and Bias314.1 PrecisionAttempts to develop a precision and biasstatement for this test method have not been successful. Forthis reason, only estimates of data on precision and bias can begiven. Because this test

31、 method does not contain an acceptablenumerical precision and bias statement, it shall not be used asa referee test method in case of dispute. Anyone wishing toparticipate in the development of precision and bias data is tocontact the Chairman, Subcommittee D20.22 (SectionD20.22.01), ASTM, 100 Barr

32、Harbor Drive, West Consho-hocken, PA 19428.14.1.1 A limited round robin was performed with threelaboratories. Tables 1-4 are based on a round robin conductedin 2004 in general accordance with Practice E 691, involvingsix materials tested by three laboratories. Each test result wasthe average of two

33、individual determinations. Each laboratorymade duplicate determinations on each material on each of twodays. (WarningThe following explanations of r and R(14.1.2-14.1.3) are only intended to present a meaningful wayof considering the approximate precision of this test method.The data in Tables 1-4 m

34、ust not be rigorously applied to theacceptance or rejection of material, as those data are specific tothe limited round robin and will not be representative of otherlots, conditions, materials, and laboratories. Users of this testmethod must apply the principles outlined in Practice E 691 togenerate

35、 data specific to their laboratory and materials, orbetween specific laboratories. The principles of 14.1.2-14.1.3would then be valid for such data.)14.1.2 Repeatability, r(Comparing two replicates for thesame material, obtained by the same operator using the sameequipment on the same day.) It is es

36、timated that the tworeplicate results will be judged not equivalent if they differ bymore than the r value for that material.14.1.3 Reproducibility, R(Comparing two results, eachthe mean of duplicates, for the same material, obtained bydifferent operators using different equipment in different labo-

37、ratories on different days.) It is estimated that the two resultswill be judged not equivalent if they differ by more than the Rvalue for that material.14.1.4 Any judgment in accordance with 14.1.2 and 14.1.3has an approximate 95 % (0.95) probability of being correct.14.2 BiasThe bias of this test m

38、ethod has not yet beendetermined.15. Keywords15.1 chromatography; diisocyanate; HPLC; isocyanate; iso-mers; monomer; polymeric MDI; polyurethane raw materials;pure MDI3Supporting data have been filed at ASTM International Headquarters and maybe obtained by requesting Research Report RR: D201243.D725

39、2063FIG. 1 Example of a Sample Solution ChromatogramFIG. 2 Example of a Standard Solution ChromatogramD7252064TABLE 1 Estimated Precision for 2,2- IsomerWeight % 2,2- MDIMaterial Average SrASRBrCRDnE1 3.05 0.08 0.09 0.21 0.26 32 0.13 0.01 0.12 0.02 0.33 33 0.00 0.00 0.00 0.00 0.00 34 0.13 0.02 0.11

40、0.06 0.31 35 0.77 0.03 0.03 0.09 0.10 26 1.33 0.04 0.05 0.11 0.15Pooled data 0.04 0.08 0.11 0.23 . . .ASr= within-laboratory standard deviation of the replicates.BSR= between-laboratory standard deviation of the averages.Cr = within-laboratory repeatability limit = 2.8*Sr.DR = between-laboratory rep

41、roducibility limit = 2.8*SR.En = number of laboratories contributing valid data for this material.TABLE 2 Estimated Precision for 2,4- IsomerEstimated Precision for 2,4- Isomer Weight % 2,4- MDIMaterial Average SrASRBrCRDnE1 50.47 0.89 0.89 2.49 2.49 32 4.16 0.08 0.08 0.22 0.22 33 1.24 0.02 0.02 0.0

42、7 0.07 34 2.84 0.06 0.06 0.15 0.15 35 13.36 0.38 0.38 1.06 1.06 36 22.67 0.31 0.31 0.86 0.86 2Pooled data 0.42 0.42 1.19 1.19ASr= within-laboratory standard deviation of the replicates.BSR= between-laboratory standard deviation of the averages.Cr = within-laboratory repeatability limit = 2.8*Sr.DR =

43、 between-laboratory reproducibility limit = 2.8*SR.En = number of laboratories contributing valid data for this material.TABLE 3 Estimated Precision for 4,4- IsomerEstimated Precision for 4,4- Isomer Weight % 4,4- MDIMaterial Average SrASRBrCRDnE1 49.24 0.82 1.44 2.30 4.04 32 37.83 0.72 1.01 2.02 2.

44、83 33 70.72 1.07 1.76 2.99 4.94 34 46.76 0.96 1.35 2.68 3.79 35 40.05 0.94 1.27 2.63 3.56 36 41.90 1.03 1.35 2.87 7.62 2Pooled data 0.92 1.39 2.58 4.37ASr= within-laboratory standard deviation of the replicates.BSR= between-laboratory standard deviation of the averages.Cr = within-laboratory repeata

45、bility limit = 2.8*Sr.DR = between-laboratory reproducibility limit = 2.8*SR.En = number of laboratories contributing valid data for this material.D7252065ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard.

46、 Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed e

47、very five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible tec

48、hnical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshoho

49、cken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).TABLE 4 Estimated Precision for MonomerWeight % MDI MonomerMaterial Average SrASRBrCRDnE1 102.76 1.18 1.64 3.32 4.61 32 42.07 0.76 0.94 2.14 2.64 33 71.95 1.05 1.75 2.94 4.90 34 49.73 0.95 1.32 2.65 3.69 35 54.17 1.16 1.42 3.26 3.99 36 65.89 1.26 1.54 3.54 4.32 2Pooled data 1.06 1.45 2.96