ASTM D7590-2009(2014) 9979 Standard Guide for Measurement of Remaining Primary Antioxidant Content In In-Service Industrial Lubricating Oils by Linear Sweep Voltammetry《使用线性扫描伏安法测量.pdf

1、Designation: D7590 09 (Reapproved 2014)Standard Guide forMeasurement of Remaining Primary Antioxidant Content InIn-Service Industrial Lubricating Oils by Linear SweepVoltammetry1This standard is issued under the fixed designation D7590; the number immediately following the designation indicates the

2、year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.INTRODUCTIONUnder normal thermal and oxidative working condition

3、s, which degrade the chemical compositionof the oils basestock and gradually deplete the oils additive package, good oil condition monitoringprocedures are necessary to determine and planning corrective actions before the oil propertieschanges have passed their warning limits. Antioxidant monitoring

4、 practices are a vital part of modernoil condition monitoring practices to achieve lubrication excellence. This guide addresses the correctguidelines for voltammetric data interpretation.1. Scope1.1 This guide covers the voltammetric analysis for quali-tative measurements of primary antioxidants in

5、new or in-service type industrial lubricants detectable in concentrationsas low as 0.0075 mass percent up to concentrations found innew oils by measuring the amount of current flow at a specifiedvoltage in the produced voltammogram.1.2 This guide can be used as a resource for a conditionmonitoring p

6、rogram to track the oxidative health of a range ofindustrial lubricants which contain primary antioxidants. Inorder to avoid excessive degradation of the base-oil, theseprimary antioxidants play a major role to protect the lubricantsagainst thermal-oxidative degradation. This guide can helpusers wit

7、h interpretation and troubleshooting results obtainedusing linear sweep voltammetry (LSV).1.3 When used as part of oil condition monitoring practices,it is important to apply trend analysis to monitor the antioxi-dant depletion rate relative to a baseline sample rather than usevoltammetry for an abs

8、olute measurement of the antioxidantconcentration. The trending pattern provides a proactive meansto identify the level of oil degradation or abnormal changes inthe condition of the in-service lubricant.1.4 The values stated in SI units are to be regarded asstandard. No other units of measurement ar

9、e included in thisstandard.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations p

10、rior to use.2. Referenced Documents2.1 ASTM Standards:2D1193 Specification for Reagent WaterD4057 Practice for Manual Sampling of Petroleum andPetroleum ProductsD4378 Practice for In-Service Monitoring of Mineral Tur-bine Oils for Steam, Gas, and Combined Cycle TurbinesD6224 Practice for In-Service

11、Monitoring of Lubricating Oilfor Auxiliary Power Plant EquipmentD6304 Test Method for Determination of Water in Petro-leum Products, Lubricating Oils, and Additives by Cou-lometric Karl Fischer TitrationD6810 Test Method for Measurement of Hindered PhenolicAntioxidant Content in Non-Zinc Turbine Oil

12、s by LinearSweep VoltammetryD6971 Test Method for Measurement of Hindered Phenolicand Aromatic Amine Antioxidant Content in Non-zincTurbine Oils by Linear Sweep VoltammetryD7214 Test Method for Determination of the Oxidation ofUsed Lubricants by FT-IR Using Peak Area IncreaseCalculation1This guide i

13、s under the jurisdiction of ASTM Committee D02 on PetroleumProducts, Liquid Fuels, and Lubricants and is the direct responsibility of Subcom-mittee D02.09.0C on Oxidation of Turbine Oils.Current edition approved May 1, 2014. Published July 2014. Originally approvedin 2009. Last previous edition appr

14、oved in 2009 as D7590 091. DOI: 10.1520/D7590-09R14.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright

15、 ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States12.2 ISO Standards:3ISO 4406.2 Hydraulic fluid powerFluidsMethod forcoding the level of contamination by solid particles2.3 Other Standards:4VGB Guideline VGB-M 416 M In-Service Monitoring ofTurbi

16、ne Oils3. Oil Condition Monitoring Programs3.1 Most industrial lubricants consist of mineral or syntheticoils compounded with oxidation and rust inhibitors. Dependingupon their application and the performance level desired,specific required amounts of other additives such as metaldeactivators, pour

17、depressants, extreme pressure additives, andfoam suppressants can also be present.3.2 With modern formulations of industrial lubricants, theantioxidants play a major role in protecting the base-oil againstexcessive degradation. To prevent this base-oil degradation,resulting in the eventual build-up

18、of deposits, varnish andsludge, the monitoring of the antioxidants represents a proac-tive information on the remaining oxidative health of thein-service lubricant. Oxidation is a chemical reaction betweenoxygen atoms with the base oil hydrocarbon molecules, whichare converting the hydrocarbon molec

19、ules into oxidation prod-ucts and subsequently weak organic acids. The rate of oxida-tion depends on the presence of antioxidant additives, whichcontrols the speed of oxidation, but eventually the antioxidantsare consumed. Consequently as part of modern proactivemaintenance strategies, it is vital t

20、o know at any time duringthe operating cycle of the lubricants, its condition by assessingthe remaining activity of antioxidants, to prevent the oxidativedegradation of the base oil.3.3 Antioxidant monitoring guidelines have been part ofInternational Standards such as Practice D4378, PracticeD6224,

21、and VGB Guideline VGB-M 416 M, as well Interna-tional OEM Maintenance Specifications. This guide presentsguidelines for the lubricant professionals using voltammetrictechniques as part of their regular maintenance strategies, suchas data interpretation, oil analysis frequency, combination withother

22、condition monitoring tests, etc.4. Summary of Linear Sweep Voltammetric (LSV) TestMethod4.1 Linear Sweep Voltammetric (LSV) test can be per-formed on any type of industrial lubricant containing at leastone type of antioxidant. The voltammetric test is a comparativetest method. By establishing a comp

23、arison between its refer-ence oil (fresh oil or standard) and its used oil, this guide canbe used without the specific knowledge on the category towhich the antioxidants belong.4.2 ASTM International has two standards, Test MethodD6810 and D6971, that shall enable the measurement of theremaining phe

24、nolic and aminic type of antioxidants. Nostandard test method has been developed for the detection ofother type of antioxidants by linear voltammetry, althoughLSV also has detection capabilities for these types of second-ary antioxidants (such as zinc dialkyl dithiophosphates).54.3 A measured quanti

25、ty of sample is dispensed into a vialcontaining a measured quantity of a selected test solution andcontaining a layer of sand. When the vial is shaken, theantioxidants and other solution soluble oil components presentin the sample are extracted into the electrolytic test solutionand the remaining dr

26、oplets suspended in the test solution areagglomerated by the sand. The sand/droplet suspension isallowed to settle out and the antioxidants dissolved in the testsolution are quantified by voltammetric analysis. The resultsare calculated and reported as mass percent of antioxidant or asmillimoles (mm

27、ol) of antioxidant per litre of sample forprepared and fresh oils and as a percent remaining antioxidantfor in-service oils.4.4 Voltammetric analysis is a technique that applies elec-troanalytic methods wherein a sample to be analyzed is mixedwith an electrolyte and a solvent (acetone or ethanol bas

28、ed),and placed within an electrolytic cell. Data is obtained bymeasuring the current passing through the cell as a function ofthe potential applied, and test results are based upon current,voltage and time relationships at the cell electrodes. The cellconsists of a fluid container into which is moun

29、ted a small,easily polarized working electrode, and a large non-polarizablereference electrode. The reference electrode should be massiverelative to the working electrode so that its behavior remainsessentially constant with the passage of small current; that is, itremains unpolarized during the ana

30、lysis period. Additionalelectrodes, auxiliary electrodes, can be added to the electrodesystem to eliminate the effects of resistive drop for highresistance solutions. In performing a voltammetric analysis, thepotential across the electrodes is varied linearly with time, andthe resulting current is r

31、ecorded as a function of the potential.As the increasing voltage is applied to the prepared samplewithin the cell, the various additive species under investigationwithin the oil are caused to electrochemically oxidize. The datarecorded during this oxidation reaction can then be used todetermine the

32、remaining useful life of the oil type. A typicalcurrent-potential curve produced during the practice of thevoltammetric test can be seen by reference to Fig. 1. Initiallythe applied potential produces an electrochemical reactionhaving a rate so slow that virtually no current flows through thecell. A

33、s the voltage is increased, as shown in Fig. 1, theelectroactive species (for example, substituted phenols) beginto oxidize at the working electrode surface, producing ananodic rise in the current. As the potential is further increased,the decrease in the electroactive species concentration at theel

34、ectrode surface and the exponential increase of the oxidationrate lead to a maximum in the current-potential curve shown inFig. 1.3Available from International Organization for Standardization (ISO), 1, ch. dela Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.org.4Availa

35、ble from VGB PowerTech e.V., P. O. Box 10 39 32, D-45039 Essen,Klinkestrae 27 - 31, D-45136 Essen, http:/www.vgb.org.5“Remaining Useful Life Measurements of Diesel Engine Oils, AutomotiveEngine Oils, Hydraulic Fluids, and Greases Using Cyclic Voltammetric Methods,”STLE, Lubrication Engineering, Vol

36、51, 3, pp. 223 229.D7590 09 (2014)25. Significance and Use5.1 The quantitative determination of remaining antioxi-dants for in-service industrial oils by measuring the amount ofthese additives that have been added to the oil as protectionagainst oxidation. Industrial lubricants, such as turbine oils

37、,compressor oils, gear oils, hydraulic oils, bearing lubricantsand greases can be formulated with a wide variety of antioxi-dants types such as phenols and amines (as primaryantioxidants), which are working synergistically and thereforeall important to be monitored individually. For in-service oils,

38、the LSV determines and compares the amount of originalprimary antioxidants remaining after oxidation have reducedits initial concentration.5.2 This guide covers procedures for primary antioxidantssuch as amines and phenols, as described by Test MethodD6971 and D6810.5.3 LSV is not designed or intend

39、ed to detect all of theantioxidant intermediates formed during the thermal and oxi-dative stressing of the oils, which are recognized as havingsome contribution to the remaining useful life of the used orin-service oil. In order to measure the overall stability of an oil(including contribution of in

40、termediates present), and beforemaking final judgment on the remaining useful life of the usedoil (which might result in the replacement of the oil reservoir),it is advised to perform additional analytical techniques (inaccordance with Practice D4378 and Practice D6224).5.4 This guide is applicable

41、to a wide range of industrialoils, both mineral or synthetic based, which can contain rustand oxidation inhibitors, antiwear additives such as zincdialkyl dithiophosphates on gear oils, circulating oils, trans-mission oils and other industrial lubricating oils.5.5 The test is also suitable for manuf

42、acturing control andspecification acceptance.5.6 When a voltammetric analysis is obtained for a indus-trial lubricant inhibited with at least one type of antioxidant,there is an increase in the current of the produced voltammo-gram between 5 to 8 s (or 0.5 to 0.8 V applied voltage) (seeNote 1) for t

43、he zinc dialkyl dithiophosphate type of antioxidant(Fig. 1), an increase in the current of the produced voltammo-gram between 8 to 12 s (or 0.8 to 1.2 V applied voltage) (Fig.2) (see Note 1) for the aromatic amines, and increase in thecurrent of the produced voltammogram between 13 and 16 s(or 1.3 t

44、o 1.6 V applied voltage) (see Note 1) for the hinderedphenols or carbamates in the neutral acetone solution (Fig. 2:x-axis1s=0.1V),orboth. Hindered phenol antioxidantsdetected by voltammetric analysis include, but are not limitedto, 2,6-di-tert -butyl-4-methylphenol; 2,6-di-tert-butylphenoland 4,4-M

45、ethylenebis(2,6-di- tert-butylphenol). Aromaticamine antioxidants detected by voltammetric analysis include,but are not limited to, phenyl alpha naphthylamines, andalkylated diphenylamines.NOTE 1Voltages listed with respect to reference electrode. Thevoltammograms shown in Figs. 1-6 were obtained wi

46、th a platinumreference electrode and a voltage scan rate of 0.1 V/s.5.7 For industrial lubricants containing zinc dialkyl dithio-phosphate type of antioxidants, there is an increase in thecurrent of the produced voltammogram between 5 to 8 s (or 0.5to 0.8 V applied voltage) (see Note 1) by using the

47、 neutralacetone test solution ( see Fig. 1). There is no correspondingASTM International standard describing the test method pro-cedures for measuring zinc dialkyl dithiophosphates type ofantioxidants in industrial lubricants.5.8 For industrial lubricants containing only aromaticamines as antioxidan

48、ts, there is an increase in the current of theproduced voltammogram between 8 to 12 s (or 0.8 to 1.2 Vapplied voltage) (see Note 1) for the aromatic amines, by usingFIG. 1 Zinc Dialkyl Dithiophosphate (ZDDP) Voltammetric Response in the Neutral Test Solution with Blank Response ZeroedD7590 09 (2014)

49、3the neutral acetone test solution (first peak in Fig. 2)asdescribed in Test Method D6971.5.9 For industrial lubricants containing only hindered phe-nolic antioxidants, it is preferable to use a basic alcoholsolution rather than the neutral acetone solutions, to achieve anincrease in the current of the produced voltammogram between3 to 6 s (or 0.3 to 0.6 V applied voltage) (see Note 1) in basicalcohol solution (Fig. 3: x-axis1s=0.1V)asdescribed in TestMethod D6810.6. Voltammetric Test Apparatus6.1 Voltammetric Analyzer6Specifically designed to per-form antioxidant dete