1、Designation: D7709 111Standard Test Methods forMeasuring Water Vapor Transmission Rate (WVTR) ofPharmaceutical Bottles and Blisters1This standard is issued under the fixed designation D7709; the number immediately following the designation indicates the year oforiginal adoption or, in the case of re
2、vision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTESection X1.3 and Table X1.1 were corrected editorially in September 2011.1. Scope1.1 The three test metho
3、ds described herein are for mea-surement of water vapor transmission rates (WVTRs) ofhigh-barrier multiple-unit containers (bottles), high-barriersingle-unit containers (blisters), and quasi-barrier single-unitcontainers used for packaging pharmaceutical products. Thecontainers are tested closed and
4、 sealed. These test methods canbe used for all consumer-sized primary containers and bulkprimary containers of a size limited only by the dimensions ofthe equipment and the weighing capacity and sensitivity of thebalance.1.2 These test methods are intended to be of sufficientsensitivity and precisio
5、n to allow clear discrimination amongthe levels of barrier packages currently available for pharma-ceutical products.1.3 There are three methods: Method A is for bottles,Method B is for formed barrier blisters, and Method C is forformed quasi-barrier blisters. Methods B and C can be adaptedfor use w
6、ith flexible pouches.1.4 These test methods use gravimetric measurement todetermine the rate of weight gain as a result of water vaportransmission into the package and subsequent uptake by adesiccant enclosed within the package. The packages areexposed to environments typical of those used for accel
7、eratedstability testing of drug products in the package (typically40C/75 % relative humidity RH).1.5 For these methods, balance sensitivity, amount of des-iccant, number of blisters per test unit, and weighing frequencywere developed in an experiment based on Test MethodsE96/E96M.1.6 Test Methods E9
8、6/E96M gives specific instruction onthe interactions among weighing frequency, number of datapoints necessary to establish steady state, minimum weightgain in a weighing period, and balance sensitivity.1.7 The test methods in this standard were developedspecifically for pharmaceutical bottles and bl
9、isters as closedcontainer-closure systems. The experiment from which themethods were developed provided an inter-laboratory studyfrom which the precision and bias statement was written. Thepackages in the study were small bottles and blisters usedregularly for pharmaceutical solid oral dosage forms.
10、1.8 In spite of the specific nature of their application, the testmethods in this standard should be suitable for other pharma-ceutical packages and most types and sizes of other consumerpackages.1.9 The values stated in SI units are to be regarded as thestandard. No other units of measurement are i
11、ncluded in thisstandard. The units of measure for bottles are milligrams perbottle per day (mg/bottle-day) and for blisters, milligrams perblister cavity per day (mg/cavity-day). These units may be usedfor both standard and referee testing.1.10 This standard does not purport to address all of thesaf
12、ety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2E96/E96M Test Methods for Water
13、 Vapor Transmission ofMaterials3. Terminology3.1 Definitions:3.1.1 barrier blister, nblister made from high-barriermaterial, formed and sealed so that the water vapor transmis-sion rate (WVTR) (when tested at 40C/75 % RH) is less than1.0 mg/cavity-day.3.1.2 blister, nformed, lidded and sealed plasti
14、c domethat contains the solid oral product (usually one unit).3.1.2.1 DiscussionSynonymous with cavity.3.1.3 card, ncontiguous group of blisters formed andsealed with lid in place.1This test method is under the jurisdiction of ASTM Committee D10 onPackaging and is the direct responsibility of Subcom
15、mittee D10.32 on Consumer,Pharmaceutical and Medical Packaging.Current edition approved April 1, 2011. Published April 2011. DOI: 10.1520/D7709-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandard
16、s volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.3.1 DiscussionThe card is a production geometry thatis a convenient quantity for a dosage regim
17、en. The number ofblisters per card commonly ranges from one to ten but may bemore. From a marketing and production point of view, the cardis the basic, irreducible number of blisters in a market orclinical trial package. The blister card may sometimes bereferred to as the container.3.1.4 cavity, nse
18、e blister.3.1.5 container, n(1) bottle that contains multiple units ofdrug product, or (2) a card of blisters formed and sealed withlid.3.1.6 quasi-barrier blister, nblister made from low-barrier materials formed and sealed so that the WVTR (whentested at 40C/75 % RH) is greater than 1.0 mg/cavity-d
19、ay.3.1.6.1 DiscussionAn example of this is 250 m (10 mil)poly(vinyl chloride) (PVC) formed into size zero blisters andsealed with aluminum foil lid.3.1.7 test specimen (or specimen), n(1) for bottles, thebottle is the test specimen and (2) for blisters, the blister cardis the test specimen.3.1.7.1 D
20、iscussionFor blisters, more than one card (orspecimen) may be grouped into a test unit for conducting thetest.3.1.8 test unit, n(1) for bottles, the bottle is the test unit aswell as being the test specimen and (2) for blisters, the test unitis a group of test specimens (cards) processed together fo
21、rtemperature and humidity exposure and weighing at each timepoint.3.1.8.1 DiscussionThe purpose of the test unit for blistersis to gain the advantage of additive weight gain resulting frommore blisters than are on a single card. Detailed discussion ofthis point is available in Test Methods E96/E96M.
22、 The termtest unit when applied to bottles is simply to maintain congru-ence of naming among the three test methods.4. Summary of Test Method4.1 In Method A for bottles, desiccant is placed in the bottlewhich is then closed in the normal manner including anymembrane (tamper-evident or otherwise) sea
23、led in place. Thedesiccant-filled bottle is stored in an environment at 40C/75 %RH. The desiccant-filled bottle is weighed at prescribed timeintervals until steady-state weight gain is obtained. Oncesteady state is obtained, the bottles are weighed at fiveconsecutive time points.4.2 In Method B for
24、barrier blisters, desiccant is placed inthe blister and the lid material is sealed in place usingequipment that is capable of filling and properly sealing thecontainers (or cards). The desiccant-filled blister card is storedin an environment at 40C/75 % RH. The card of desiccantfilled blisters is we
25、ighed at prescribed time intervals untilsteady-state weight gain is obtained. Once steady-state isobtained, the blister cards are weighed at five consecutive timepoints.4.3 WVTR for Methods A or B is calculated using linearregression of the weight versus time. The number of blisterstested depends on
26、 the barrier characteristics of the material, thesize of the blister, and the sensitivity of the balance used in thetest.4.4 4.4 In Method C for quasi-barrier blisters, desiccant isplaced in the blister and the lid material is sealed in place usingequipment that is capable of correctly filling and s
27、ealing thecontainers (or cards). The desiccant-filled blister card is storedin an environment at 40C/75 % RH. The desiccant-filledblister card is weighed at zero time and 48 h (two days).At thistime, the difference in weight (the weight gain) in mg/cavity-day is taken as the WVTR. The number of blis
28、ters testeddepends on the barrier characteristics of the material, the sizeof the blister, and the sensitivity of the balance used in the test.NOTE 1For this test method, the requirement of five consecutiveweighings is waived because the desiccant quickly becomes saturatedwhen packed in a quasi-barr
29、ier package and stored at 40C/75 % RH.During development of this test method, it appeared that after the secondday the weight gain displayed a curvilinear profile typical of approachingsaturation of the desiccant. To obtain five weighings within two days is anunwieldy process and is likely to lack p
30、recision.5. Significance and Use5.1 The purpose of these test methods is to obtain reliablevalues for WVTR that can be used to discriminate amongbarrier packages for pharmaceutical products. These test meth-ods will establish a WVTR value that represents the watervapor transmission of the container
31、closure system beingevaluated. They are intended for use in evaluating or compar-ing, or both, the water vapor barrier performance of alternativepackages for use in packaging of pharmaceutical products.5.2 While these methods were developed for a specific,limited application, they should be suitable
32、 for most types andsizes of consumer packages.6. Apparatus6.1 For weighing the test units in Method A, use a balancethat has sufficient capacity to weigh the total of bottle, cap, anddesiccant throughout the period of the test. The balance shallhave sensitivity adequate to measure small differences
33、inweight from one time point to the next. The balance sensitivityshall be smaller than5%ofthedifferences in weight from onetime point to the next. (For example, during development ofthis test method, a balance with capacity of 110 g andsensitivity of 0.1 mg was found to be acceptable for a 60 CCbott
34、le.)6.2 For weighing the test specimens in Methods B and C,use a balance that has sufficient capacity to weigh the closed,sealed blister test unit throughout the period of use. Thebalance shall have sensitivity adequate to measure smalldifferences in weight from one time interval to the next. Thebal
35、ance sensitivity shall be smaller than5%ofthedifferencesin weight from one time interval to the next. (For example,during development of this method, a balance with capacity of110 g and sensitivity of 0.1 mg was found to be acceptable.Test Methods B and C may require that the blister cards(container
36、s) be bundled in multiples to achieve periodic weightgains of sufficient magnitude to use the balance sensitivity.When so bundled, these cards are called test units. TestMethods E96/E96M specify that the weight gain in eachweighing period shall be 20 times the sensitivity of the balance.6.3 For expo
37、sure of packages to the test environment forMethodsA, B, and C, use a chamber capable of maintaining 40D7709 11126 2C and 75 6 5 % RH. The humidification should beachieved with de-ionized water, or equivalent means, to limitcontamination from water impurities.7. Reagents and Materials7.1 Purity of R
38、eagentsReagent-grade chemicals shall beused in all tests. Unless otherwise indicated, it is intended thatall reagents conform to the specifications of the Committee ofAnalytical Reagents of the American Chemical Society wheresuch specifications are available.3Other grades may be used,provided it is
39、first ascertained that the reagent is of sufficientlyhigh purity to permit its use without lessening the accuracy ofthe determination.7.2 Desiccant for Method ADuring development ofMethod A, anhydrous calcium chloride in granular form wasused as the desiccant. Other desiccants may be suitable; forex
40、ample, a molecular sieve or silica gel. If calcium chloride isused, it shall be pre-dried at 215 65C for 714 614)htoensure that any calcium hexahydrate present is fully convertedto the anhydrate. Cool the desiccant in a desiccator for at least2 h before use.7.3 Desiccant for Methods B and CDuring de
41、velopmentof Method B, silica gel was used as the desiccant. It was usedin a molded form to fit the size and shape of the blister used.Other desiccants may be suitable, for example, a molecularsieve. If silica gel is used, it shall be pre-dried in a circulatinghot air oven at one of two conditions: 1
42、55 6 5C for 314 614hor1506 5C for 414 614 h. Dry molecular sieve in a mufflefurnace at 595 6 25C. Dry the 4A and 3A sieves for 314 614h. Dry the 13X sieve for 514 614 h. Cool the desiccant in adesiccator for at least 2 h before use.8. Sampling, Test Specimens, and Test Units8.1 Method A (Bottles)Use
43、 15 bottles and 15 closureschosen to represent the package form to be tested. Reserve thebottles for preparation at the time of testing. The bottles andclosures should be stored such that they will not be damaged;particularly the mating surfaces of bottle and closure. Preparethe test specimens by fi
44、lling each bottle23 with desiccant thenclose the container in the appropriate manner as quickly aspossible, including any membrane seal (tamper-evident orotherwise), if appropriate. Filling of bottles shall be done in alow-humidity atmosphere (as low as possible, but not greaterthan 50% RH). Close s
45、crew caps in accordance with the torquerecommendations in Table 1.8.2 Methods B and C (Blisters)Fill with pre-dried desic-cant and seal the blisters on equipment that is capable ofcorrectly filling and sealing the market or clinical trial package.The desiccant tablet should fill the cavity, but for
46、practicalconsiderations, multiple fragments may be used. If fragmentsare used, the total weight of desiccant shall be enough to meetthe quantity required to avoid partial saturation of the desiccantbefore completion of the test.8.3 Filling of blisters shall be done in a low-humidityatmosphere (as lo
47、w as possible, but not greater than 50 % RH).8.4 Desiccants shall not be exposed to room humidity formore than 30 min before sealing.9. Calibration9.1 The weighing balance used to weigh the containers shallbe appropriately calibrated.9.2 The environmental chamber shall be appropriately cali-brated.9
48、.3 The oven(s) used for drying desiccant shall be appro-priately calibrated.10. ProcedureNOTE 2All samples should be handled in a manner that preventscontact with skin or skin secretions and contaminants. Tweezers, forceps,and powder-free laboratory gloves have been used successfully.10.1 Method ABo
49、ttles:10.1.1 Bottles shall be received in the test laboratory, filled,and closed in accordance with Section 8.10.1.2 Mark each container with a unique identifier. Markwith indelible ink on the container. Do not use a label.10.1.3 Weigh each container at ambient temperature andRH. Record this weight for time zero.10.1.4 Place all containers in the test chamber (40C/75 %RH) within1hofweighing.10.1.5 Weigh all containers at time intervals of 7 days 6 1h.10.1.5.1 Weigh the containers at 7, 14, 21, 28, and 35 daysto get steady-state data
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