ASTM E1976-2005 Standard Specification for Shelter Tactical Nonexpandable《不可膨胀战术掩体的标准规范》.pdf

1、Designation: E 1976 05Standard Specification forShelter, Tactical, Nonexpandable1This standard is issued under the fixed designation E 1976; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in par

2、entheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers a rigid wall, nonexpandableshelter const

3、ructed of aluminum-faced, nonmetallic honey-comb sandwich panels, and meeting the International Organi-zation for Standardization (ISO) Cargo Container specification.Nominal dimensions are: height 8 ft, width 8 ft and length 20ft (2.4 by 2.4 by 6.1 m).1.2 The values stated in inch-pound units are to

4、 be regardedas the standard. The SI units given in parentheses are forinformation only.1.3 The following precautionary statement pertains to thetest method portion only, Section 7, of this specification: Thisstatement does not purport to address all of the safetyconcerns, if any, associated with its

5、 use. It is the responsibilityof the user of this standard to establish appropriate safety andhealth practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2E 864 Practice for Surface Preparation of Aluminum Alloysto be Adhesively Bo

6、nded in Honeycomb Shelter PanelsE 865 Specification for Structural Film Adhesives for Hon-eycomb Sandwich PanelsE 866 Specification for Corrosion-Inhibiting AdhesivePrimer for Aluminum Alloys to be Adhesively Bonded inHoneycomb Shelter PanelsE 874 Practice for Adhesive Bonding of Aluminum Facingsto

7、Nonmetallic Honeycomb Core for Shelter PanelsE 990 Specification for Core-Splice Adhesive for Honey-comb Sandwich Shelter PanelsE 1091 Specification for Nonmetallic Honeycomb Core forUse in Shelter PanelsE 1749 Terminology Relating to Rigid Wall RelocatableSheltersE 1773 Practice for Sealing Rigid W

8、all Tactical Shelterswith Polysulfide Based SealantsE 1826 Specification for Low Volatile Organic Compound(VOC) Corrosion-Inhibiting Adhesive Primer for Alumi-num Alloys to Be Adhesively BondedE 1925 Specification for Engineering and Design Criteriafor Rigid Wall Relocatable Structures2.2 ISO Standa

9、rds:3ISO 1161-1980 Series 1-Freight Containers-Corner Fittings,SpecificationISO 1496/I Series 1-Freight Containers-Specification andTesting Part I-General Cargo ContainersISO 9001 Quality Systems-Model for Quality Assurance inDesign, Development, Production, Installation, and Ser-vicing2.3 Military

10、Standards:4MIL-STD-129 Marking for Shipping and StorageMIL-STD-810 Environmental Engineering Considerationsand Laboratory Tests2.4 ANSI/ASQC Standard:5ANSI/ASQC Z1.4-1993 Sampling Procedures and Tablesfor Inspection by Attributes2.5 Drawings:65-4-3141 Shelter, Assembly, Non-Expandable-60 amp5-4-6865

11、 Shelter, Assembly, Non-Expandable-100 amp2.6 SAE Standards:71This specification is under the jurisdiction of ASTM Committee E06 onPerformance of Buildings and is the direct responsibility of Subcommittee E06.53on Materials and Processes for Durable Rigidwall Relocatable Structures.Current edition a

12、pproved May 1, 2005. Published May 2005. Originallyapproved in 1998. Last previous edition approved in 2004 as E 1976 04.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refe

13、r to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-50985Availa

14、ble from American Society for Quality (ASQ), 600 N. Plankinton Ave.,Milwaukee, WI 53203.6Copies of drawings are available from US Army Natick Soldier Center, ATTN:AMSRD-NSC-CP-CS, Kansas Street, Natick, MA 01760-5018.7Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrend

15、ale, PA 15096-0001.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.SAE-AMS-STD-1595 Qualification of Aircraft, Missile,and Aerospace Fusion WeldersSAE-AMS-STD-2219 Fusion Welding for Aerospace Ap-plications3. General Requirements3.1

16、Alternate ComponentsWhen this specification or thereferenced drawings specify use of a specific component “orequal,” the contractor may substitute a component equal to thespecified component provided that the contractor complieswith the following requirements. Prior to manufacture of thefirst articl

17、e, or if none is required, prior to commencingproduction, the contractor shall submit for the purchasersapproval, a list identifying each proposed “or equal” compo-nent together with proof that each listed component is func-tionally equal to the specified component and is compatiblewith the end item

18、 covered by this specification. The purchaser,at his option, may require a physical sample of any “or equal”component. Approval of the submitted listing and supportingdata authorizes the commencement of fabrication of the firstarticle or of production, as applicable, but does not relieve thecontract

19、or of the responsibility that the “or equal” componentsperform in accordance with specified requirements whenincorporated into the end item.3.2 Materials and ComponentsMaterials and componentsshall conform to the documents listed in the ReferencedDocuments section and as specified herein. Any change

20、 to theproposed materials or processes must be approved by thepurchaser. It is encouraged that recycled material be used whenpractical as long as it meets the requirements of this specifi-cation.3.3 WorkmanshipThe shelter, including all parts and ac-cessories, shall be constructed and finished in a

21、workmanlikemanner with particular attention given to removal of burrs andsharp edges, accuracy of dimensions, thoroughness of solder-ing, welding, painting, alignment of parts and assemblies, andthe tightness of screws, bolts, and so forth. Gaskets shall not betorn or split and shall be free of fini

22、sh. Cloth components shallbe clean and free of holes, cuts or tears. All latches utilized forerection and closing of the shelter shall be properly adjustedbefore the shelter is prepared for delivery to the purchaser.3.4 RivetingRiveting joints shall be tight. The joined partsshall be undamaged, and

23、the rivet heads shall be properlyseated and tight against the bearing surfaces. All the rivets,except those used in panel bonding, shall be dipped inpolysulfide sealant just prior to insertion, however, a dab ofpolysulfide sealant shall be applied to the head of each rivet.3.5 CleaningAfter fabricat

24、ion, parts shall be cleaned inaccordance with the drawings.3.6 WeldingWelded joints shall be such that grinding ofthe finished weld shall not be a requirement, except whenspecified on the drawing. Spot, stitch, and seam welds shall beas indicated on the drawings.All surfaces to be welded shall becle

25、aned and free from scale, paint, grease, and other foreignmaterials. Welds shall have thorough penetration, good fusion,and shall be free from scabs, blisters, abnormal pock marks,cracks, voids, slag inclusions, and other harmful defects.Welded assemblies shall be cleaned to remove any scale,oxidati

26、on products, and excess flux. Any acid used in cleaningshall be completely neutralized and removed. Welder shall becertified in accordance with SAE-AMS-STD-1595. Weldingequipment and procedures shall conform to SAE-AMS-STD-2219.3.7 FinishCoatings shall level out to an adherent, con-tinuous and unifo

27、rm film without runs, wrinkles, streaks, orareas of no film. Any coating damaged during assembly orexamination shall be touched up. There shall be no areas ofrust. Finish shall be free of blistering, peeling and chips.3.7.1 Adhesion of PaintThe shelter shall be capable ofwithstanding, without degrad

28、ation to the finish, the tests asspecified in 7.37.3.7.1.1 After top coat application, the shelter in the de-ployed mode shall be stored for a minimum of 168 h at aminimum of 70F (21C) prior to performing this test.3.7.2 ColorThe color of the paint film shall be comparedwith an appropriate color chi

29、p for the paint specified.3.7.3 ThicknessThe thickness of the paint film shall bechecked as specified in 7.39.3.8 Finish and ColorSurfaces shall be of the color,treatment, and finish as shown on the drawings. Top coatpainting shall be performed on the fully assembled shelter so asto prevent mismatch

30、 of color shading, unless other controltechniques are approved by the purchaser. After top coatapplication, the shelter shall be stored in a 70F (21C)minimum temperature indoor facility for a minimum of 36 h toensure adequate coating(s) cure. During this storage period theshelter doors and vents sha

31、ll be opened to permit air circulationwithin the shelter.3.9 ManualsUnless otherwise specified (see X1.2), tech-nical manuals shall be provided with each shelter. Stowageprovision for the manuals shall be located as shown on theapplicable drawings.3.10 Terminology related to this specification is de

32、fined inTerminology E 1749.4. Design and Construction Requirements4.1 Design and ConstructionDesign and construction ofthe expandable shelter shall conform to the requirementsspecified on the drawings, all subsidiary drawings and partslists, and hereinafter. The shelter shall be free of paneldelamin

33、ations and shall meet all physical and environmentalrequirements specified herein.4.2 Container ModeThe shelter in the closed or transportmode shall be referred to as a container, hereinafter, for thepurpose of definition. The shelter, in the container mode, shallbe an article of transport equipment

34、 meeting ISO freightcontainer requirements related to cargo containers. The sheltershall show no structural damage when tested as specified in7.20, 7.22, 7.23, and 7.28-7.35 and shall show no leakage whentested as specified in 7.24, and 7.24.1-7.24.3. The contractorshall ensure that the shelter rece

35、ives Coast Guard Certificationfor ISO containers. The containers overall dimensions shall bein accordance with ISO freight container designated IC and areas shown in Table 1.4.3 PanelsThe panels used as structural members in thecontainer configuration shall meet structurally all transporta-tion and

36、environmental requirements specified herein. Eachpanel shall be fabricated as a net panel with aluminumE1976052extrusions bonded about the panel perimeter during panelbonding. The inner and outer skins on all joints shall be sealedto provide a water barrier against the entrance of moisture tothe cor

37、e material and to the interior of the shelter. The waterbarrier is to be maintained intact at all panel cross-sectionalopenings.All joints and edges shall be assembled and sealed ina manner to prevent collection and retention of moisture.Particular emphasis shall be placed on the sealing of all mite

38、redcorners. All of the above sealing procedures shall be accom-plished in accordance with Practice E 1773. Rivet shafts shallbe coated with sealing compound before insertion. The sealershall be as indicated on the drawings. The contractor shall havethe appropriate equipment and facilities, use the c

39、orrect pro-cedures in accordance with Specification E 874 and Specifica-tion E 864, and use qualified panel components (that is,structural film and core splice adhesives, corrosion-inhibitingadhesive primer, structural nonmetallic honeycomb core, andas specified 5052-H34 or 6061-T6 aluminum skins, F

40、RPbarrier strips, and 6061-T6 extrusions). Prior to use, all criticalpanel component materials must be qualified in accordancewith Specifications E 865, E 866, E 990, E 1091, and E 1826.There shall be no skin splices in the panels except where notedon the drawings. Unless otherwise specified (see X1

41、.2), prior toaward of contract, the contractor shall submit to the purchasera certified copy of a laboratory test report and a copy of theirprocess specification covering fabrication of the metallic-faced, nonmetallic honeycomb core sandwich panels theypropose to use in the construction of the end i

42、tem. Using theirprocess specification, the contractor shall fabricate qualifica-tion test sandwich panels and structural film adhesive floatingroller peel test specimens, and shall perform tests in accor-dance with Specification E 865 and Practice E 874 (see X1.2).4.3.1 Panel ProcessingThe shelter p

43、anels shall be pro-cessed and inspected as specified in Specifications E 864,E 865 or E 1826 depending upon which primer is being used,E 866, E 874, E 990, E 1091 and Practice E 1773. The shelterpanels shall be inspected for dimensions and flatness inaccordance with the “Dimensional and Flatness Ins

44、pection ofPanel” Section of Practice E 874 (see 10.2).4.3.2 Panel WatertightnessPanel assemblies shall not per-mit the entry of water (see 10.3.1) when tested as specified in7.18.4.3.3 Resistance to Thermal ShockPanels shall be resis-tant to thermal shock, when tested as specified in 7.6.4.3.4 Panel

45、 InterchangeabilityAll panels and panel as-semblies bearing the same part numbers shall be functionallyand dimensionally interchangeable without modification orrework. Individual assemblies shall not be hand picked for fitor performance, when tested as specified in 7.7.4.3.5 DelaminationsDelaminatio

46、ns in shelter panels shallbe tested as specified in 10.3.4.4.3.6 Panel Frame Area TightnessWelded panel framesshall be air tight when tested as specified in 7.40.4.4 InsertsWhen tested as specified in 7.8, the followingsized inserts, where used, shall withstand the torque andpullout loads as specifi

47、ed in Table 2, without failure of theinserts, panel, or potting compound.4.5 PayloadThe unit is designed to carry a maximumpayload of 11 140 lb (5100 kg) during transport.4.6 Corner FittingsThe container shall be equipped withcorner fittings at the top and bottom corners in accordance withthe dimens

48、ional requirements for corner fittings for series-1freight containers as stipulated in ISO 1161 requirements forcommercial containers. The upper faces of the top cornerfittings shall protrude above the top of the rest of the containerby a minimum of14 in (6 mm). The lower faces of bottomcorner fitti

49、ngs shall protrude below the bottom of the containerby a minimum of716 in (11 mm).4.7 Shelter ModeThe shelter in the erected mode shall bereferred to as a shelter herein for the purpose of definition.Hinged shelter panels shall be attached in a manner to ensurecompliance with the environmental test requirements as speci-fied in 7.6, 7.13-7.17, 7.24, and 7.26.4.8 Exterior LightingOne area lighting fixture, as shownon the drawings, shall be provided with each shelter.4.9 Shelter Electrical System:4.9.1 GeneralThe system shall have all equipment, ca-bli