ASTM E2672-2016 Standard Practice for Identification and Categorization of Tooling《工具识别和分类的标准实施规程》.pdf

1、Designation: E2672 09E2672 16Standard Practice forIdentification and Categorization of Tooling1This standard is issued under the fixed designation E2672; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A

2、number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice describes the differentiation, identification, and categorization criteria for tooling, both unique and moregeneral in na

3、ture. The physical markings should allow for one or more of the following to be ascertained: part number, serialnumber, ownership, revision, or symbology, or combination thereof.1.2 Definitions for the unique subcategories that make up the tooling family will be described. These subcategories help t

4、odifferentiate tooling categories for use in identification, control, and record keeping.1.3 This practice is intended to be applicable and appropriate for all entities that hold tooling regardless of ownership oracquisition methodology. This practice further provides the detailed information to pro

5、vide the flexibility of commonnomenclature, identification, and tracking of unique tooling.1.4 Items not covered but defined by this practice include, but are not limited to: consumable property, special test equipment(STE), plant equipment, general or special machinery equipment, and expendable too

6、ls.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced

7、Documents2.1 ASTM Standards:2E2135 Terminology for Property and Asset ManagementE2279 Practice for Establishing the Guiding Principles of Property Asset Management3. Terminology3.1 DefinitionsIn addition to the below definitions, also reference Terminology E2135.3.1.1 unique tooling, nitems that are

8、 custom made and are of such a specialized nature that without substantial modificationor alteration their use is limited to the development or production of particular supplies/product or parts thereof, or performingparticular services; oftenusually are accountable and reportable property to a cust

9、omer contract or would becontract; also knownas capital assetsspecial tooling. when company owned and over the established entity capital threshold; also known asUniquetooling can also be a system comprised of or contains common off-the-shelf special tooling.items that are integrated together intoth

10、e unique tool in a manner that provides specialized automated manufacturing capabilities uniquely configured and used tomanufacture a certain product or part(s).3.1.2 Other tooling types:3.1.33.1.3.1 expendable (tools), nproperty that can be consumed or become scrap as a result of intended use like

11、drill bits.3.1.3.2 hand tools, ntools that are smaller in size, commercial off-the-shelf products typically stored and controlled by themechanic/technician that the individual deploys as necessary, often without other administrative controls: hammers, screwdrivers,wrenches, planers, rake, shovels, a

12、nd so forth; may be powered by hand, battery, electricity, etc.3.1.3.3 machined tools, nbrake dies, joggle dies, joggle blocks, etc., which are usually considered part of or an accessory ofthe actual machine and not special to one peculiar product.1 This practice is under the jurisdiction of ASTM Co

13、mmittee E53 on Asset Management and is the direct responsibility of Subcommittee E53.01 on Process Management.Current edition approved Dec. 1, 2009April 1, 2016. Published March 2010May 2016. Originally approved in 2009. Last previous edition approved in 2009 as E2672-09.DOI: 10.1520/E2672-09.10.152

14、0/E2672-16.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is inten

15、ded only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the curren

16、t versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States13.1.3.4 standard tooling, ncommercial off-the-shelf products for use in the manufacturing process

17、(for example, drills,reamers, power saws, riveting tools, etc.); tooling that is often pooled and issued as required for the manufacturing process.3.2 Definitions of Terms Specific to This Standard:3.2.1 installation kit tools, ninstallation-type tools that are usually delivered with the product to

18、the customer; typicallyconsidered issued material or components of the installation kit.3.2.2 manufacturing/shop aids, nan aid made for the manufacturing process that is used to assist in the drilling, layout, andpositioning of a part (for example, shim, plate, etc.); items of benefit to the mechani

19、c/technician that are typically not called outin the manufacturing specifications.3.2.3 tool number, nprimary identifier/part number, which often matches the part number or product number for which it isused to make.3.2.4 tool serial, nnumerical unique identifier assigned in the manufacturing proces

20、s of the tool, which becomes amanufacturers serial number.3.2.5 tool series/multi, nnumerical series used to identify the manufacturing batch or sequence from which this tool was madefrom; and multi represents the unique line number count of a tool made within a certain series.3.2.6 tool symbols, na

21、lpha characters that create symbols used to identify a family or a specific type of unique tool that anorganization or industry can use to associate like unique tools (for example, “AJ” equals an assembly jig tool, “DT” equals a drilltemplate tool, etc.).3.2.6.1 DiscussionSee Appendix X1 for a parti

22、al list of published common unique tool common symbols.symbols for use.4. Significance and Use4.1 The categorization and identification of tooling has a wide range of advantages to assist in maintaining an uninterrupted,productive, and cohesive business practice. These include, but are not limited t

23、o, identifying operation critical items, increasingtool utilization, and helping to allocate resources and manage production.4.2 Tooling has a wide range of applications. This practice is intended to clarify the differences between the different groupsof tooling and provide identification symbolism

24、for standard communication across industries.4.3 The identification of unique tooling reflected in this practice will provide inclusive and comparative insight into theavailability regardless of ownership or acquisition methodology, tooling type, specifics of its internal assignment and use, orpossi

25、ble future requirements. This identification combination allows the shop floor to identify readily the family of tools requiredin the manufacturing process and recall readily the correct tool for usage.5. Categorization, Identification, and Control of Tooling5.1 The following criteria constitute cha

26、racteristics that distinguish and differentiate ordinary tooling from unique tooling:Unique tooling is specialized in nature,Unique tooling is used for the development, production, or servicesof particular supplies or parts, andUnique tooling performs a particular functionality, and is uniquelydesig

27、ned for that part or product.5.1.1 Other tooling categories (see definitions in 3.1.3) that may be administratively tracked and identified individually only asnecessary for the operation, determined necessary by the organization for the operational control or maintenance tracking purposes,if under t

28、he enterprise capital threshold (Practice E2279) include:Tools that require calibration,Standard tools,Standard tools,Hand tools,Expendable tools,Expendable/perishable tools,Installation kit tools,Machined tools, andManufacturing shop aids.5.1.2 Identification and control should be to the level both

29、 prudent and necessary to the scope or business in conjunction withcost of control considerations and risk factors.5.2 If items in the other tooling categories are determined to need to be administratively controlled, they can be assigned aunique identification number (for example, bar code, etc.).

30、Key data elements are often the manufacturers name, model, or partnumber, or combination thereof.E2672 1625.3 Identification of unique tooling will be all inclusive for items owned by the entity as well as items not owned by the entity.5.3.1 Unique tooling, regardless of ownership, may include, but

31、are not necessarily limited to (also see Appendix X1):Assembly jigs,Fixtures,Patterns,Dies,Molds, andMolds,Gauges,Templates,Custom robotic manufacturing systems, andGauges.Laser based manufacturing systems deployed asmanufacturing visual or measuring systems.5.3.2 The data elements that create uniqu

32、e identification for unique tooling and are used in combination with each other to equala unique individual tool (see Section 3 for definition) are:Tool number,Tool symbol (see 3.2.6), andTool series/multi. (see 3.2.5).5.3.3 Other associated key information:Tracking identification number (for exampl

33、e, barcode, etc.), andManufacturers name.5.4 Available tooling includes all on hand items, including those not currently in use to the extent that the tooling has beenidentified and is tracked or pooled.6. Usage6.1 The identification method outlined by this practice can be used to determine unique i

34、dentification of tooling for use intracking and controlling tooling.6.2 An entity may identify unique tooling available to support the goals and mission of the entity and, over time, leverage thisinformation to enhance performance.6.3 The tooling identification and categorization defined (regardless

35、 of ownership) provides a framework that may be used tocommunicate clearly and consistently between entities.6.4 This practice may suggest additional related or derivative standards based on this concept.E2672 1637. Keywords7.1 definition; dies; fixtures; gauges; hand tools; jigs; manufacturing aids

36、; machine tools; machined tools; manufacturing aids;molds; patterns; perishable tooling; personal tools; shop aids; special tooling; standard tooling; taps ; taps; tooling; types of tooling;unique toolingAPPENDIX(Nonmandatory Information)X1. UNIQUE TOOL SYMBOLSX1.1 Table X1.1 represents the common s

37、ymbology/description table used in industry and listed for common reference.TABLE X1.1 Unique Tool Symbols and DescriptionsTool Symbol Tool NomenclatureABFX Assembly boring fixtureACMT Apply chemical mill templateACT Alignment and check toolADG Secondary drill gageADF Automated drill fixtureADT Appl

38、y drill templateAFT Assembly facility toolAJ Assembly jigAJA Assembly jig accessoryAJFX Assembly jig and fixtureAJTF Assembly jig and transport fixtureAK Alignment kitAM Assembly modelAMF Assembly machine fixtureAPFX Apply fixtureAPI Arbor press insertAPRJ Apply router jigAPST Applied paint spot tem

39、plateASFX Assembly fixtureASMT Assembly templateASTF Assembly and transport fixtureAT Apply templateATDJ Applied trim and drill jigATDT Apply trim and drill templateATT Apply trim templateATTM Applied template, maskingBAF Balance fixtureBAJ Bonding assembly jigBATE Base-activated test equipmentBD Bl

40、anking dieBDF Bonding fixtureBF Boring fixtureBFD Bland and form dieBITE Base installation test equipmentBJ Bonding jigBLDI Blank dieBLTO Bladder toolBMB Bonding hydropress blockBNFM Bond formBNFX Bond fixtureBOBR Boring barBOF Bonding fixtureBOFX Boring fixtureBPD Blank and pierce dieBPFD Blank, pi

41、erce, and form dieBR Ballast rackBRD Brake dieBRF Broaching fixtureBRLT Bonding reference layout templateBSF Bore sight fixtureBSHF Bonding shaper fixtureBSST Bonding stock size templateBT Blanking toolBTF Bond test fixtureBTSB Bonding tool sub baseCABF Composite assembly bond fixtureE2672 164TABLE

42、X1.1 ContinuedTool Symbol Tool NomenclatureCAM Cam templateCB Core boxCBTO Core bonding toolCCFCD Contour checking fixtureCD Casting dieCDT Conformal drill templateCF Checking fixtureCFB Creep form blockCFBT Creep form block templateCFD Cutoff and form dieCFF Creep form fixtureCHF Core-handling fixt

43、ureCHFD Ceramic hot-forming dieCKF Check fixtureCKT Check templateCLFX Clamping fixtureCLTS Calibration test standCM Control masterCMD Compression molding dieCMFX Core mill fixtureCMT Chemical mill templateCND Coining dieCOD Cutoff dieCOFP Composite fiber placement tapeCOTA Composite tapeCPD Cutoff

44、and pierce dieCPFD Cutoff, pierce, and form dieCS Caul sheetCST Cross-section templateCT Contour templateCTA Composite cure tool (aluminum)CTB Composite cure tool (BMI)CTI Composite cure tool (INVAR)CTM Composite tool mandrelCTMM Cure tool matched metalCTN Composite cure tool (nickel coated)CTS Comp

45、osite cure tool (steel)CTT Core trim templateCUB Cleanup buckCUF Curing fixtureCUFX Cure fixtureCUTO Composite understructure toolDBFX Diffusion bonding fixtureDBJ Dip brazing jigDBT Developed blank templateDCM Die-casting moldDCP Drill cluster plateDCT Die construction templateDD Drop hammer dieDF

46、Drill fixtureDFT Design facility toolDFVA Drill fixture vacuum assistedDHD Drop hammer dieDHF Drivematic holding fixtureDIT Drivematic indexing templateDJ Drill jigDKD Dinking dieDLT Developed layout templateDM Draw and bending mandrelDMT Chemical mill templateDP Dummy partDPF Drill plate fixtureDPF

47、T Design profile templateDPMA Dummy part masterDPP Duplicating patternproductionDRD Draw dieDRP Drill plate (assembly)DRT Drill templateDSB Drill spacer block (metallic)DT Developed template (layout)DT Drill templateDUC Duplicating camDUP Duplicating patternDUT Duplicating templateEAC Electrical ada

48、ptor cableE2672 165TABLE X1.1 ContinuedTool Symbol Tool NomenclatureEBD Economy blanking dieEBPD Economy blank and pierce dieECC Electrochemical cathodesECF Envelop check fixtureECKF Electrical check fixtureED Extrusion dieEDMF Electron discharge machining fixtureEHSD Expansion hot size dieEIF Engin

49、e installation fixtureEIJ Erco indexing jigEJB Electrical jig boardEJBT Electrical jig board templateEJT Erco jig templateEM Engraving masterEMAS Electronic mate and alignment systemEMF Electromachine fixtureETB Electrical test boxETTP Etch templateFAJ Floor assembly jigFB Form blockFBT Form block templateFCT Form-cutting toolFD Form dieFDF Form die forgingFDI Form dieimpactFDP Form diepressFDS Form die swageFG Facility gageFGD Forging dieFM Facility masterFMD Form-molding dieFME Floor-mounted equipmentFPML Fiber placement mandrelFR Forming rollFTPA Fabricat