1、Designation: E 781 86 (Reapproved 2003)Standard Practice forEvaluating Absorptive Solar Receiver Materials WhenExposed to Conditions Simulating Stagnation in SolarCollectors With Cover Plates1This standard is issued under the fixed designation E 781; the number immediately following the designation
2、indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice covers a test procedure
3、 for evaluatingabsorptive solar receiver materials and coatings when exposedto sunlight under cover plate(s) for long durations. Thispractice is intended to evaluate the exposure resistance ofabsorber materials and coatings used in flat-plate collectorswhere maximum nonoperational stagnation tempera
4、tures willbe approximately 200C (392F).1.2 This practice shall not apply to receiver materials usedin solar collectors without covers (unglazed) or in evacuatedcollectors, that is, those that use a vacuum to suppressconvective and conductive thermal losses.1.3 The values stated in SI units are to be
5、 regarded as thestandard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations pri
6、or to use.2. Referenced Documents2.1 ASTM Standards:B 537 Practice for Rating of Electroplated Panels Subjectedto Atmospheric Exposure2D 1898 Practice for Sampling of Plastics3E 408 Test Methods for Total Normal Emittance of SurfacesUsing Inspection-Meter Techniques4E 434 Test Method for Calorimetri
7、c Determination ofHemispherical Emittance and the Ratio of Solar Absorp-tance to Hemispherical Emittance Using Solar Simulation4E 772 Terminology Relating to Solar Energy Conversion5E 903 Test Method for Solar Absorptance, Reflectance, andTransmittance of Materials Using Integrating Spheres5E 962 Pr
8、actice for Cleaning Cover Materials for Flat PlateSolar Collectors53. Terminology3.1 DefinitionsSee Terminology E 772 for definitions.4. Significance and Use4.1 Although this practice is intended for evaluating solarabsorber materials and coatings used in flat-plate collectors, nosingle procedure ca
9、n duplicate the wide range of temperaturesand environmental conditions to which these materials may beexposed during in-service conditions.4.2 This practice is intended as a screening test for absorbermaterials and coatings. All conditions are chosen to be repre-sentative of those encountered in sol
10、ar collectors with singlecover plates and with no added means of limiting the tempera-ture during stagnation conditions.4.3 This practice uses exposure in a simulated collector witha single cover plate. Although collectors with additional coverplates will produce higher temperatures at stagnation, t
11、hisprocedure is considered to provide adequate thermal testing formost applications.NOTE 1Mathematical modelling has shown that a selective absorber,single glazed flat-plate solar collector can attain absorber plate stagnationtemperatures as high as 226C (437F) with an ambient temperature of37.8C (1
12、00F) and zero wind velocity; and a double glazed one as highas 245C (482F) under these conditions. The same configuration solarcollector with a nonselective absorber can attain absorber stagnationtemperatures as high as 146C (284F), if single glazed, and 185C(360F), if double glazed, with the same e
13、nvironmental conditions, (see“Performance Criteria for Solar Heating and Cooling Systems in Com-mercial Buildings,” NBS Technical Note 11876).4.4 This practice evaluates the thermal stability of absorbermaterials. It does not evaluate the moisture stability of absorbermaterials used in actual solar
14、collectors exposed outdoors.1These test methods are under the jurisdiction of ASTM Committee E44 onSolar, Geothermal, and Other Alternative Energy Sources and is the directresponsibility of Subcommittee E44.05 on Solar Heating and Cooling Subsystemsand Systems.Current edition approved June 9, 1986.
15、Published August 1986. Originallyapproved in 1981. Last previous edition approved in 1996 as E 781 86(1996).2Annual Book of ASTM Standards, Vol 02.05.3Annual Book of ASTM Standards, Vol 08.01.4Annual Book of ASTM Standards, Vol 15.03.5Annual Book of ASTM Standards, Vol 12.02.6Available from Superint
16、endent of Documents, U.S. Government PrintingOffice, Washington, DC 20402.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Moisture intrusion into solar collectors is a frequent occurrencein addition to condensation caused by diurnal
17、breathing.4.5 This practice differentiates between the testing of spec-trally selective absorbers and nonselective absorbers.4.5.1 Testing Spectrally Selective Absorber Coatings andMaterialsSpectrally selective solar absorptive coatings andmaterials require testing in a covered enclosure that contai
18、ns aselectively coated sample mounting plate, such that the enclo-sure and mounting plate simulate the temperature conditions ofa selective flat-plate collector exposed under stagnation condi-tions.4.5.2 Testing Nonselective Coatings and MaterialsSpectrally nonselective solar absorptive coatings and
19、 materialsrequire testing in a covered enclosure that contains a nonse-lective coated sample mounting plate, such that the enclosureand mounting plate simulate the temperature conditions of acovered, nonselective flat-plate collector exposed under stag-nation conditions.5. Test Apparatus5.1 Test Enc
20、losure (Fig. 1), consisting of a box thatapproximates the dimensions of a typical flat-plate solarcollector and shall have minimum dimensions of 0.75 by 1.5 by0.1 m (29 by 60 by 4 in.) deep. The box should be constructedof materials that are impervious to moisture. Wood should notbe used for constru
21、ction of the box. Care shall be taken toprevent water leakage at joints, seams, and seals.5.1.1 Pre-Exposure of Test BoxPrior to use, the testapparatus shall be placed in an operational environment whereall components are allowed to equilibrate at the stagnationtemperature for a sufficient length of
22、 time to allow foroutgassing of the components. This procedure may aid ineliminating contamination of the cover plate and the samplesduring actual testing periods and is especially important wherecoatings employing organic components are used. If the coverplate is in place during this outgassing pro
23、cedure, it shall becleaned before the box is put into service in order to restore itsoriginal transmittance.5.2 Cover Plate The box shall have a single cover platethat is glazed and hinged to provide access.5.2.1 Two types of cover plate materials may be used:5.2.1.1 Type ITempered low-iron glass wi
24、th spectral char-acteristics approximating those shown in Fig. 2.5.2.1.2 Type IIAlternative types of solar transmittingglass or plastic materials might be used for the cover plate ifthe absorber is to be used under that material.5.2.2 The solar-weighted transmittance values of the coverplate test pa
25、tches (5.2.3 and 5.2.4) shall remain above theindicated percentage of their initial values in the followingwavelength regions:300 to 400 nm 90 %400 to 2100 nm 95 %5.2.3 An easily removable test patch of the cover materialmeasuring 50 by 50 mm (2 by 2 in.) shall be fastened onto theinner surface of t
26、he transparent cover plate in or near one lowercorner. By periodically measuring the transmittance of this testpatch, an indication of the effect of any condensable effluentson the cover material can be monitored.5.2.4 An easily removable specimen of the cover platematerial measuring 50 by 50 mm (2
27、by 2 in.) should also bemounted directly on an exterior upper corner of the cover plateto monitor the effects of atmospheric contamination andultraviolet degradation. These effects are generally more severefor plastic materials than for glass.5.3 SealsA seal that does not outgas at the stagnationtem
28、perature should be used to make the box weather-resistant.5.4 InsulationThe bottom and sides of the enclosure shallbe insulated to have a thermal conductance of less than 0.515W/(m2K)(0.091 Btu/(hft2F), that is, an R value of 11 orgreater with materials that do not outgas at the stagnationtemperatur
29、e.5.5 Sample Mounting PlateA metallic mounting platewith lateral dimensions approximately the same as the internalenclosure dimensions (less the thickness of the insulation onthe sides of the box) shall be mounted approximately 10 mm(0.4 in.) above the bottom insulation by a thermally insulatingmate
30、rial.5.5.1 The mounting plate used to support selective speci-mens shall have a selective surface. The solar absorptance (a)of the selective coating shall be greater than 0.90, and the roomtemperature emittance (e) shall be less than 0.15 at all times.5.5.2 The mounting plate used to support nonsele
31、ctivespecimens shall be coated with any nonselective black coatingthat is thermally resistant to temperatures up to approximately200C (392F). The solar absorptance (a) of the coatingsFIG. 1 Typical Cross Section of Exposure Test ApparatusE 781 86 (2003)2(solar-weighted average from 350 to 2500 nm) s
32、hall be greaterthan 0.90 at all times.5.5.3 A specimen of the mounting plate material (50 by 50mm (2 by 2 in.) shall be securely fastened to and in contactwith the mounting plate. The purpose of this specimen is tomonitor the optical characteristics of the mounting plate.5.6 Condensation ControlIt i
33、s desirable to minimize oreliminate the presence of condensate on the inside of the coverplate and on the specimens during periods of solar irradiationto ensure uniform results. The use of a desiccant may aid inminimizing condensation. In some geographical locations,weep holes drilled at the lower c
34、orners of the test enclosuremay be required to drain condensate and thereby preclude thecondensation of moisture on the cover plate. Weep holes shallbe limited in size and number so as not to disturb theequilibrium temperature of the test enclosure interior.6. Test Specimens6.1 Test specimens shall
35、be defined to be either the coatingapplied to a specific substrate or the absorber material itself(for materials other than coatings).6.2 The specimens shall be prepared in accordance with theprocedures and conditions recommended by the coating ormaterial supplier.7. Procedure7.1 Number of Test Spec
36、imens (see Note 2)The number oftest specimens shall be defined and selected based on the needfor replication and the test plan option used as described in7.1.1 and 7.1.2.NOTE 2Practice D 1898 provides guidance on statistical proceduresfor sampling.NOTE 3While replication is desirable whenever availa
37、ble and re-sources permit, a high level of experience with the weathering character-istics of any given product may permit single specimen testing with goodreliability.7.1.1 Test Plan Option ARemove test specimens at pre-selected deadlines (or remove sections by cutting, stamping, orotherwise segmen
38、ting), measure nondestructively, and return tothe test for continued exposure.7.1.2 Test Plan Option BReplicate specimens to permitwithdrawals at preselected intervals without replacement.7.1.3 Exercise caution with test specimens that may outgasor are subjected to rapid initial decomposition at ele
39、vatedtemperatures. Such outgassing may significantly alter thetransmittance of the cover plate. If this occurs, clean the coverplate (see 5.1.1) prior to resuming testing. The decomposingtest specimens may be removed from the test apparatus. Noteobservations and actions taken in the test report.7.2
40、Mounting Test SpecimensMount the test specimens onthe sample mounting plate. Perform mounting and handlingwhile wearing gloves so as not to damage or contaminate thesurface of either the test material or the backing plate (Note 4).The location and number of test specimens shall be consistentwith the
41、rmal uniformity. Shading of specimens shall not occur,except just after sunrise and just before sunset.NOTE 4The potential for galvanic corrosion should be consideredwhen mounting the specimens.7.3 Orientation of Test Fixture and Duration of Exposure:7.3.1 Mount the test fixture facing the equator w
42、ith its majoraxis oriented east-west such that the angle between the normalto the plane of the test apparatus and the zenith is equal to thelatitude of the testing site.7.3.2 Expose the specimens to a minimum total solarirradiation of 6.2 3 109J/m2(5.6 3 105Btu/ft2) (see Note 5).In order to develop
43、kinetic or rate information, it is recom-mended that the parameters chosen for studying these effectsbe measured at progressively longer exposure increments.NOTE 5This exposure value is based on the solar radiation received ina 12-month period assuming an average value of 1.7 3 107J/m2per day(1500 B
44、tu/ft2per day).7.4 Measurements of Test Specimen PropertiesPrior toexposure and at preselected exposure intervals, measure theproperties of the test specimens as described in 7.4.1, 7.4.2, and7.4.3.FIG. 2 Transmittance of Low-Iron GlassE 781 86 (2003)37.4.1 Solar AbsorptanceMeasure the solar absorpt
45、ance inaccordance with Test Method E 903, unless otherwise speci-fied.NOTE 6The spectral reflectance curves from which solar absorptanceis calculated are often a more sensitive indicator of the onset ofdegradation of absorber materials than integrated solar absorptancevalues. This is especially true
46、 for changes occurring in spectral regionswhere there is a limited amount of energy in the solar spectrum, that is, inthe near infrared region.7.4.2 EmittanceMeasure the total hemispherical or nor-mal emittance, or both, in accordance with Test Methods E 434or E 408, unless otherwise specified.7.4.3
47、 General AppearanceAssess the general appearanceof the specimens in accordance with Practice B 537, whereapplicable.7.5 Temperature MeasurementsDaily measure and recordthe temperature of the absorber sample mounting plate nearsolar noon. Measure the temperature at two locations, onelocated 150 mm (6
48、 in.) from the upper edge and the other at thesame distance from the lower edge along the minor axis of theplate (see 7.3.1). Thermal sensors shall be in good thermalcontact with the plate and shielded from direct solar radiation.7.6 Solar Radiation MeasurementsMeasure total incidentradiation on the
49、 plane containing the test fixture during theexposure period using a sensor meeting the requirements of aWorld Meteorological Organization second-class pyranometer.7.7 Other Measurements:7.7.1 Spectral TransmittanceMeasure the spectral trans-mittance of the cover plate test patches periodically in thewavelength region 300 to 2100 nm in accordance with TestMethod E 903 (see 5.2.2 and 5.2.3). Measure plastic covermaterials every three months. Measure glass cover materialsannually.7.7.2 Solar AbsorptanceMeasure the solar absorptance o
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