ASTM F1056-2004 Standard Specification for Socket Fusion Tools for Use in Socket Fusion Joining Polyethylene Pipe or Tubing and Fittings《套管熔融连接聚乙烯管和配件用套管熔融工具标准规范》.pdf

1、Designation: F 1056 04An American National StandardStandard Specification forSocket Fusion Tools for Use in Socket Fusion JoiningPolyethylene Pipe or Tubing and Fittings1This standard is issued under the fixed designation F 1056; the number immediately following the designation indicates the year of

2、original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers socket fusion tools for use inma

3、king socket fusion joints between polyethylene pipe ortubing and fittings as specified by Specifications D 3035,D 2513, D 2447, and D 2683. This specification covers newlymanufactured heater faces and used heater faces which havebeen recoated. Requirements for materials, workmanship, anddimensions a

4、re included. Where applicable on this specifica-tion, “pipe” shall mean “pipe” and “tubing.”1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.2. Referenced Documents2.1 ASTM Standards:2D 1248 Specification for Polyeth

5、ylene Plastics ExtrusionMaterials For Wire and CableD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD 2447 Specification for Polyethylene (PE) Plastic Pipe,Schedules 40 and 80, Based on Outside DiameterD 251

6、3 Specification for Thermoplastic Gas Pressure Pipe,Tubing, and FittingsD 2657 Practice for Heat Fusion Joining of Polyolefin Pipeand FittingsD 2683 Specification for Socket-Type Polyethylene Fittingsfor Outside Diameter-Controlled Polyethylene Pipe andTubingD 3035 Specification for Polyethylene (PE

7、) Plastic Pipe(DR-PR) based on Controlled Outside DiameterD 3350 Specification for Polyethylene Plastic Pipe andFittings MaterialsF 412 Terminology Relating to Plastic Piping Systems3. Terminology3.1 Definitions:3.1.1 GeneralDefinitions are in accordance with Termi-nology F 412 and abbreviations are

8、 in accordance with Termi-nology D 1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 chamfer toola device that is used to chamfer theoutside edge of the pipe. The chamfer allows the pipe end toeasily enter the pipe heater face and easily enter the heatedfittin

9、g. Chamfering is optional for all sizes but commonly donefor 114-in. IPS and larger sizes.3.2.2 depth gagea device that is used to locate therounding clamp a prescribed distance from the end of the pipe.3.2.3 heating toola device used to heat the heater faces.3.2.4 fitting heater face or adapterA bl

10、ock of heat con-ducting material that attaches to the heating tool and isdimensioned to melt the internal surface of the fitting socket.3.2.5 pipe heater face or adapter A block of heat con-ducting material that attaches to the heating tool and isdimensioned to melt the external surface of the pipe.

11、NOTE 1The fitting heater face and pipe heater face can be in oneblock of heat conducting material.3.2.6 rounding clamp or cold ringa device that is clampedaround the pipe to round the pipe and limit the distance the pipeend goes into the pipe heater face and the socket fitting.4. Materials and Manuf

12、acture4.1 Heater faces may be manufactured from aluminum,steel, or other suitable heat conducting material.NOTE 2Polyethylene may stick to hot metal heating surfaces. Thissticking may be minimized by covering the heating surfaces with astick-resistant coating such as polytetrafluoroethylene (PTFE) o

13、r polyphe-nylene sulfide (PPS). Copper or copper alloys are not suitable withoutcoating because some polyolefins react with copper.5. Dimensions, Mass, and Permissible Variations5.1 Heater face dimensions and tolerances shall be as shownin Table 1. The dimensions in Table 1 are for heater faces at t

14、hecommonly used operating temperature of 500F (260C).1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.20 on Joining.Current edition approved April 1, 2004. Published April 2004. Originallyapproved in 198

15、7. Last previous edition approved in 1997 as F 1056 97.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyr

16、ight ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Annex A1 contains Table A1.1 which gives dimensions tomeasure for coated aluminum faces at 73.4F (23C).5.2 Depth gage dimensions and tolerances shall be as shownin Table 2.5.3 Chamfer dimensi

17、ons shall be limited to a maximum of20 % of the ASTM depth gage depth along the pipe wall and60 % of the wall thickness.6. Workmanship, Finish, and Appearance6.1 The manufacture of these socket fusion tools shall be inaccordance with good commercial practice so as to producesocket fusion tools meeti

18、ng the requirements of this specifica-tion. Heater faces shall have surfaces free of cracks, voids,foreign inclusions, or injurious defects.7. Sampling7.1 Select at random a sufficient quantity of socket fusiontools from each lot to be tested to determine that the basicproperties and dimensions are

19、in conformance with this speci-fication.8. Inspection8.1 Inspection of socket fusion tools shall be agreed uponbetween the purchaser and the supplier as part of the purchasecontract.8.2 Inspection for dimensional accuracy shall be done withdial calipers, micrometers, or similar devices that have ana

20、ccuracy within 0.001 in. (0.025 mm).TABLE 1 Socket Fusion Heater FacesA,B,C,DSize in.Fitting Heater Face Pipe Heater FaceA Diameter, in. (mm) B Diameter, in. (mm) C Depth, in. (mm) D Diameter, in. (mm) E Diameter, in. (mm) F Depth, in. (mm)max Tolerance max Tolerance max Tolerance min Tolerance min

21、Tolerance min Tolerance12 IPS 0.837(21.26)0.007(0.18)0.793(20.14)0.007(0.18)0.625(15.88)0.010(0.25)0.851(21.62)+0.007(+0.18)0.807(20.50)+0.007(+0.18)0.625(15.88)+0.010(+0.25)34 IPS 1.046(26.57)0.008(0.20)1.004(25.50)0.008(0.20)0.625(15.88)0.010(0.25)1.062(26.97)+0.008(+0.20)1.020(25.91)+0.008(+0.20)

22、0.625(15.88)+0.010(+0.25)1 IPS 1.312(33.32)0.008(0.20)1.259(31.98)0.008(0.20)0.687(17.45)0.010(0.25)1.328(33.73)+0.008(+0.20)1.275(32.39)+0.008(+0.20)0.687(17.45)+0.010(+0.25)114 IPS 1.657(42.09)0.008(0.20)1.604(40.74)0.008(0.20)0.875(22.23)0.010(0.25)1.673(42.49)+0.008(+0.20)1.620(41.15)+0.008(+0.2

23、0)0.875(22.23)+0.010(+0.25)112 IPS 1.896(48.16)0.010(0.25)1.840(46.74)0.010(0.25)0.875(22.23)0.010(0.25)1.916(48.67)+0.010(+0.25)1.860(47.24)+0.010(+0.25)0.875(22.23)+0.010(+0.25)2 IPS 2.371(60.22)0.010(0.25)2.315(58.80)0.010(0.25)0.875(22.23)0.010(0.25)2.391(60.22)+0.010(+0.25)2.335(59.31)+0.010(+0

24、.25)0.875(22.23)+0.010(+0.25)3 IPS 3.494(88.75)0.014(0.36)3.426(87.02)0.014(0.36)1.000(25.40)0.010(0.25)3.522(89.46)+0.014(+0.36)3.454(87.73)+0.014(+0.36)1.000(25.40)+0.010(+0.25)4 IPS 4.495(114.17)0.014(0.36)4.421(112.29)0.014(0.36)1.125(28.58)0.010(0.25)4.523(114.88)+0.014(+0.36)4.449(113.00)+0.01

25、4(+0.36)1.125(28.58)+0.010(+0.25)12 CTS 0.622(15.80)0.007(0.18)0.571(14.50)0.007(0.18)0.625(15.88)0.010(0.25)0.636(16.15)+0.007(+0.18)0.585(14.86)+0.007(+0.18)0.625(15.88)+0.010(+0.25)34 CTS 0.871(22.12)0.008(0.20)0.817(20.75)0.008(0.20)0.625(15.88)0.010(0.25)0.887(22.53)+0.008(+0.20)0.833(21.16)+0.

26、008(+0.20)0.625(15.88)+0.010(+0.25)1 CTS 1.122(28.50)0.008(0.20)1.059(26.85)0.008(0.20)0.625(15.88)0.010(0.25)1.138(28.91)+0.008(+0.20)1.075(27.31)+0.008(+0.20)0.625(15.88)+0.010(+0.25)114 CTS 1.372(34.85)0.008(0.20)1.314(33.38)0.008(0.20)0.687(17.45)0.010(0.25)1.388(35.26)+0.008(+0.20)1.330(33.78)+

27、0.008(+0.20)0.687(17.45)+0.010(+0.25)ADimensions are for heater faces at the commonly used operating temperature of 500F (260C) (see Annex A1 for dimensions for coated, aluminum heater faces at73.4F (23C ).BRecommended heater faces should be manufactured close to maximum diameter for fitting heater

28、faces and close to minimum diameter for pipe heater faces to allowfor wear and recoating.CMinimum dimensions have zero negative tolerance. Maximum dimensions have zero positive tolerance. The sketches and designs of the heater faces are illustrativeonly. Entrance and base chamfer or radius is option

29、al. The maximum entrance and base chamfer or radius is 0.03 in. (0.7 mm).D“F” Depth Tolerances are intended as a point of measurement of “E” diameter only and not as a limit of actual socket tool depth. The depth of the pipe heater facesocket may be of any dimension greater than “F”.F10560429. Produ

30、ct Marking9.1 Each heater face or depth gage shall, space permitting,be permanently marked with the following on a portion of theheater face or depth gage which will not interfere with use orperformance:9.1.1 Nominal size of pipe for which the heater face ordepth gage is designed; including IPS or C

31、TS designation,9.1.2 Manufacturers name or trademark,9.1.3 ASTM designation number, and9.1.4 Where the size of the heater face or depth gage doesnot allow complete identification marking may be omitted inthe following sequence: ASTM designation number, and manu-facturers name or trademark.10. Packag

32、ing and Package Marking10.1 The heater faces or depth gages shall be packaged inaccordance with the suppliers standard practice in a mannerensuring arrival at destination in satisfactory condition.10.2 Individual heater face packages, heater face set (that ispipe heater face and fitting heater face

33、of the same size)packages, or depth gage packages shall be labeled with thefollowing:10.2.1 Nominal size of pipe for which the heater face ordepth gage is designed; including IPS or CTS designation;10.2.2 Manufacturers name or trademark, and10.2.3 ASTM designation number.11. Quality Assurance11.1 Wh

34、en the product is marked with this designation, F1056, the manufacturer affirms that the product was manufac-tured, inspected, sampled, and tested in accordance with thisspecification and has been found to meet the requirements ofthis specification.12. Keywords12.1 depth gage; heater faces; polyethy

35、lene pipe; socket;socket fusion; socket toolsANNEX(Mandatory Information)A1. CONVENIENT MEASURING DIMENSIONS FOR SOCKET HEATER FACES OF PREFERRED DESIGNA1.1 This specification F 1056, indicates the specifieddimensions for socket heater faces at the commonly usedoperating temperature of 500F (260C) a

36、nd allows for heaterfaces to be manufactured from aluminum, steel, or other heatconducting materials. There is a practical need to have thisspecification converted to dimensions for faces at 74.3F(23C). Therefore, Table A1.1 is provided. Table A1.1 givesdimensions on coated aluminum faces at 74.3F (

37、23C).TABLE 2 Depth GagesASize in.Depth Gage DepthAin. (mm)Depth Tolerance12 IPS 0.625(15.88)60.005(60.13)34 IPS 0.625(15.88)60.005(60.13)1 IPS 0.687(17.45)60.005(60.13)114 IPS 0.875(22.23)60.005(60.13)112 IPS 0.875(22.23)60.005(60.13)2 IPS 0.875(22.23)60.005(60.13)3 IPS 1.000(25.40)60.005(60.13)4 IP

38、S 1.125(28.58)60.005(60.13)12 CTS 0.625(15.88)60.005(60.13)34 CTS 0.625(15.88)60.005(60.13)1 CTS 0.625(15.88)60.005(60.13)114 CTS 0.687(17.45)60.005(60.13)AThe sketch of the depth gage is illustrative only.F1056043ASTM International takes no position respecting the validity of any patent rights asse

39、rted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by

40、 the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will recei

41、ve careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM Inter

42、national, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or throug

43、h the ASTM website(www.astm.org).TABLE A1.1 Measurement Dimensions For Coated Aluminum Socket Fusion Heater Faces at 73.4F (23C)A,B,CSize in.Fitting Heater Face Pipe Heater FaceA Diameter, in. (mm) B Diameter, in. (mm) C Depth, in. (mm) D Diameter, in. (mm) E Diameter, in. (mm) F Depth, in. (mm)max

44、Tolerance max Tolerance max Tolerance min Tolerance min Tolerance min Tolerance12 IPS 0.832(21.13)0.007(0.18)0.788(20.02)0.007(0.18)0.621(15.77)0.010(0.25)0.846(21.49)+0.007(+0.18)0.802(20.37)+0.007(+0.18)0.621(15.77)+0.010(+0.25)34 IPS 1.040(26.42)0.008(0.20)0.998(25.35)0.008(0.20)0.621(15.77)0.010

45、(0.25)1.056(26.82)+0.008(+0.20)1.014(25.76)+0.008(+0.20)0.621(15.77)+0.010(+0.25)1 IPS 1.305(33.15)0.008(0.20)1.252(31.80)0.008(0.20)0.683(17.35)0.010(0.25)1.321(33.55)+0.008(+0.20)1.268(32.21)+0.008(+0.20)0.683(17.35)+0.010(+0.25)114 IPS 1.648(41.86)0.008(0.20)1.595(40.51)0.008(0.20)0.870(22.10)0.0

46、10(0.25)1.664(42.27)+0.008(+0.20)1.611(40.92)+0.008(+0.20)0.870(22.10)+0.010(+0.25)112 IPS 1.885(47.88)0.010(0.25)1.829(46.46)0.010(0.25)0.870(22.10)0.010(0.25)1.905(48.39)+0.010(+0.25)1.849(46.69)+0.010(+0.25)0.870(22.10)+0.010(+0.25)2 IPS 2.357(59.87)0.010(0.25)2.301(58.45)0.010(0.25)0.870(22.10)0

47、.010(0.25)2.377(60.38)+0.010(+0.25)2.321(58.95)+0.010(+0.25)0.870(22.10)+0.010(+0.25)3 IPS 3.474(88.24)0.014(0.36)3.406(86.51)0.014(0.36)0.994(25.25)0.010(0.25)3.502(88.95)+0.014(+0.36)3.434(87.22)+0.014(+0.36)0.994(25.25)+0.010(+0.25)4 IPS 4.469(113.51)0.014(0.36)4.395(111.63)0.014(0.36)1.119(28.42

48、)0.010(0.25)4.497(114.22)+0.014(+0.36)4.423(112.34)+0.014(+0.36)1.119(28.42)+0.010(+0.25)12 CTS 0.619(15.72)0.007(0.18)0.568(14.43)0.007(0.18)0.621(15.77)0.010(0.25)0.633(16.08)+0.007(+0.18)0.582(14.78)+0.007(+0.18)0.621(15.77)+0.010(+0.25)34 CTS 0.866(22.00)0.008(0.20)0.812(20.62)0.008(0.20)0.621(1

49、5.77)0.010(0.25)0.882(22.40)+0.008(+0.20)0.828(21.03)+0.008(+0.20)0.621(15.77)+0.010(+0.25)1 CTS 1.116(28.35)0.008(0.20)1.053(26.75)0.008(0.20)0.621(15.77)0.010(0.25)1.132(28.75)+0.008(+0.20)1.069(27.15)+0.008(+0.20)0.621(15.77)+0.010(+0.25)114 CTS 1.364(34.65)0.008(0.20)1.306(33.17)0.008(0.20)0.683(17.35)0.010(0.25)1.380(35.05)+0.008(+0.20)1.322(33.58)+0.008(+0.20)0.683(17.35)+0.010(+0.25)