ASTM F1113-1987(2011) Standard Test Method for Electrochemical Measurement of Diffusible Hydrogen in Steels (Barnacle Electrode)《钢中可扩散氢的电化学测量的标准试验方法 (Barnacle电极)》.pdf

1、Designation: F1113 87 (Reapproved 2011)Standard Test Method forElectrochemical Measurement of Diffusible Hydrogen inSteels (Barnacle Electrode)1This standard is issued under the fixed designation F1113; the number immediately following the designation indicates the year oforiginal adoption or, in th

2、e case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method covers the procedure for measuringdiffusible hydrogen in steels by an

3、 electrochemical method.1.2 This test method is limited to carbon or alloy steels,excluding austenitic stainless steels.1.3 This test method is limited to flat specimens to whichthe cell can be attached (see 4.6 and 4.8).1.4 This test method describes testing on bare or plated steelafter the plate h

4、as been removed (see 4.4).1.5 This test method is limited to measurements at roomtemperature, 20 to 25C (68 to 77F).1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate

5、 safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2B183 Practice for Preparation of Low-Carbon Steel forElectroplatingB242 Guide for Preparation of High-Carbon Steel for Elec-troplatingB766 Specification for

6、 Electrodeposited Coatings of Cad-miumD1193 Specification for Reagent WaterF519 Test Method for Mechanical Hydrogen EmbrittlementEvaluation of Plating/Coating Processes and Service Envi-ronmentsG3 Practice for Conventions Applicable to ElectrochemicalMeasurements in Corrosion Testing3. Summary of Te

7、st Method3.1 A hydrogen-containing part is made the anode in anelectrochemical cell. The diffusible (atomic) hydrogen, whichcomes to the metal-electrolyte interface, is oxidized to protons(H+); H+combines with hydroxyl ions (OH) in the electrolyteto form water. The oxidation current is measured and

8、related tothe hydrogen concentration.4. Significance and Use4.1 The critical level of hydrogen in steels is that hydrogenwhich can build up to high concentrations at points of hightriaxial stress causing embrittlement of the steel which can leadto catastrophic damage. This hydrogen can enter by vari

9、ousmeans, such as during pickling and electroplating. Means ofreducing this hydrogen during processing are given in Speci-fication B766 and Practices B183 and B242. It is still neces-sary, however, to know how effective these methods are.Though the ultimate reason for measuring this hydrogen is tore

10、late it to embrittlement, this is not within the scope of this testmethod. As susceptibility to hydrogen embrittlement is afunction of alloy type, heat treatment, intended use,and soforth, the tolerance for hydrogen must be determined by theuser according to Method F519.4.2 Though the actual hydroge

11、n concentration is not deter-mined in this test method, the current densities have beenshown to be useful as an indication of relative hydrogenconcentrations (1-3),3and therefore the degree of hydrogenembrittlement (1,2). Thus, measurements can be compared toone another (see 4.1 and 7.1).4.3 This te

12、st method is applicable as a quality control toolfor processing (such as to monitor plating and baking) or tomeasure hydrogen uptake caused by corrosion.4.4 This test method is nondestructive; however, if there isa coating, it must be removed by a method which has beendemonstrated to neither damage

13、the steel nor introduce hydro-gen to make the measurement.4.5 This test method is also applicable to situations produc-ing continuous hydrogen permeation, such as high pressure1This test method is under the jurisdiction of ASTM Committee F07 onAerospace and Aircraft and is the direct responsibility

14、of Subcommittee F07.04 onHydrogen Embrittlement.Current edition approved Dec. 1, 2011. Published August 2012. Originallyapproved in 1987. Last previous edition approved in 2005 as F1113 87 (2005).DOI: 10.1520/F1113-87R11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact

15、 ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Boldface numbers in parentheses refer to the list of references at the end of thisstandard.1Copyright ASTM International, 100 Barr Harbor D

16、rive, PO Box C700, West Conshohocken, PA 19428-2959, United States.hydrogen cylinders or corrosion processes. The results, how-ever, would require a different treatment and interpretation (4).4.6 This test method is also applicable to small parts, suchas fasteners. The technique, procedure, and inte

17、rpretationwould, however, have to be altered.4.7 Use of this test method on austenitic stainless steels andother face centered cubic (FCC) alloys would require differentmeasurement times and interpretation of results because ofdiffering kinetics.4.8 This test method can be used on slightly curved su

18、rfacesas long as the gasket defines a reproducible area. The areacalculation must, however, be changed.5. Apparatus5.1 CellA photo and drawing of a typical cell, which hasbeen found to be acceptable for hydrogen measurements, areshown in Figs. 1 and 2, respectively.5.1.1 The cell is made of a nonmet

19、allic material that will notreact with or contaminate the solution. The side opening has arecess to accommodate the silicone rubber gasket.5.1.2 Gasket, silicone rubber, shall provide a reproduciblesolution-contact area with the specimen, preferably 1.0 cm2.5.1.3 Cell Holder, a cradle-like C-clamp.

20、Other clampingdevices can be used if necessary, such as for larger parts.5.1.4 Cathode, a nickel/nickel oxide electrode. It is made byremoving the positive plate from a nickel/cadmium battery andattaching a nickel wire or foil. The area of this cathode shall beapproximately five times that of the an

21、ode.5.1.5 AnodeThe anode is the specimen.5.1.6 The cell is left open to the atmosphere. No purging isused.5.2 Current Measuring DeviceThe current can be mea-sured by any method that will not affect its value. A zeroresistance ammeter (5), a current follower (6), and the currentmeasuring system shown

22、 in Fig. 3 (1) have been found to beacceptable. The following description refers to Fig. 3.5.2.1 Standard Resistor, connected across the cell through aswitch.5.2.2 Electrometer, to determine the current by measuringthe voltage drop across the resistor. A 10-kV resistor with anelectrometer having an

23、input impedance of 1012V and a 1-mAoutput has been found to be satisfactory.FIG. 1 Photograph of CellFIG. 2 Engineering Drawing of Cell (3)FIG. 3 Schematic of Measuring Apparatus (1)F1113 87 (2011)25.2.3 Strip Chart Recorder, to monitor the electrometeroutput. A recorder having an input resistance o

24、f 100 kV hasbeen found to be satisfactory.5.2.4 Timer, accurate to within 10 s in a 30-min run.6. Reagents6.1 Purity of ReagentsReagent grade chemicals shall beused in all tests. Unless otherwise indicated, it is intended thatall reagents shall conform to the specifications of the Commit-tee on Anal

25、ytical Reagents of the American Chemical Society,where such specifications are available.4Other grades may beused, provided it is first ascertained that the reagent is ofsufficiently high purity to permit its use without lessening theaccuracy of the determination.6.2 Purity of WaterDistilled or deio

26、nized water conform-ing to Specification D1193, Type IV, shall be used to prepareall solutions.6.3 Sodium Hydroxide Solution (0.2M)Dissolve8gofsodium hydroxide (NaOH) pellets in water and dilute to 1 L.6.4 Ammonium Nitrate Solution (120 g/L)Dissolve 120 gof ammonium nitrate (NH4NO3) in water and dil

27、ute to 1 L.6.5 Methyl Alcohol (CH3OH).6.6 Ethyl Alcohol (C2H5OH).7. Test Specimens7.1 The test specimen can be a coupon of 1- to 6-mmthickness or an actual part. If it is a coupon, it shall be of thesame alloy, form, temper/condition, and surface finish as thepart. The specimen shall be of sufficien

28、t size to accommodatethe cell and of sufficient smoothness and flatness to preventleaking of the electrolyte under the gasket (see 8.2). If possible,specimens shall be of sufficient size for a duplicate measure-ment to be made (see 9.4).8. Calibration and Standardization8.1 Calibrate the nickel/nick

29、el oxide (Ni/NiO) electrodeagainst a saturated calomel electrode (SCE) in 0.2M NaOH. Afreshly charged Ni/NiO electrode will be at least 350 mVpositive to the SCE when measured according to Practice G3.It shall be recharged when its potential is less than 300 mVpositive to the SCE.NOTE 1Repeated use

30、of the Ni/NiO electrode will cause a temporarydrain of the charge. To prevent this from happening, alternate twoelectrodes during a series of measurements.8.1.1 Charge the Ni/NiO electrode in a 0.2M NaOH solutionfor12 h at a current density of 5 to 10 mA/cm2.8.1.2 The Ni/NiO electrode is made the an

31、ode, that is,connected to the positive terminal of the charging source. Anyconductor that will not react with the solution, such asplatinum, graphite, or steel, may be used as the cathode.8.2 Determine the specimen contact area which is outlinedby the gasket.8.2.1 Assemble the cell with a smooth pie

32、ce of aluminumsheet or foil, at least 0.04 mm thick, between a specimen andthe gasket. The Ni/NiO electrode is not needed.8.2.2 Fill the cell with 0.2M NaOH solution and allow thealuminum to be etched by the alkaline solution for about 20min.8.2.3 Dismantle the cell and rinse well. A properly as-sem

33、bled cell will produce a sharply defined, circular etch (seeFig. 4).8.2.4 Measure the diameter of the etched circle under amicroscope (103), and calculate the area (see 10.2).8.2.5 A poor gasket or improper tightening of the cell willbe detected by this procedure. Overtightening will produce adeform

34、ation of the gasket, resulting in an out-of-round etch.Undertightening, or a worn-out gasket, will cause crevices,resulting in etching under the gasket (see Fig. 4).8.3 Measure uncoated coupons, prepared in accordancewith 7.1, to determine the background current density. Keepthese coupons desiccated

35、 for at least one week before measur-ing, to assure that no hydrogen, as a result of corrosion, isproduced, and to allow any hydrogen in the specimens toescape.NOTE 2The background measurement is used only as a reference toindicate the presence or absence of hydrogen. It is not used in anycalculatio

36、n.9. ProcedureNOTE 3This procedure pertains to cadmium-plated specimens. Anyother plating must be removable by a method that will neither damage thesteel nor introduce hydrogen.9.1 Specimen Preparation:NOTE 4The time to prepare the specimen must take no longer than 5min.9.1.1 Remove any cadmium plat

37、e from an area on one sideof the specimen large enough to accommodate the cell (ap-proximately 40 by 40 mm) by swabbing with ammoniumnitrate solution. Rinse with water and dry. Swabs made ofpolyurethane foam or cotton have been found to be satisfac-tory.9.1.2 Abrade the surface lightly with an alumi

38、num oxide-impregnated nylon cleaning pad to remove surface contamina-tion and to provide a reproducible surface finish. Wipe cleanusing a tissue wet with methyl or ethyl alcohol.9.2 Cell Assembly:NOTE 5The time to assemble the cell and start the measurement musttake no longer than 5 min. The total t

39、ime from the start of 9.1.1-9.3.1 musttake no longer than 10 min.4Reagent Chemicals, American Chemical Society Specifications, AmericanChemical Society, Washington, DC. For suggestions on the testing of reagents notlisted by the American Chemical Society, see Analar Standards for LaboratoryChemicals

40、, BDH Ltd., Poole, Dorset, U.K., and the United States Pharmacopeiaand National Formulary, U.S. Pharmacopeial Convention, Inc. (USPC), Rockville,MD.FIG. 4 Etched Areas (NaOH on Al) Showing (A) Good Gasket Fitand (B) Poor Fit Showing Undercutting of Gasket as a Result ofUndertightening or Worn Gasket

41、F1113 87 (2011)39.2.1 Clamp the Cell to the Specimen.NOTE 6The cell should be clamped only tight enough to preventleakage. Overtightening will cause deformation of the gasket. Propertightening can be determined by following the procedure in 8.2.9.2.2 Clamp the Ni/NiO electrode in the center of the c

42、ellcavity using the cell dimensions of Fig. 1. For other celldesigns, the distance between the electrodes shall be 25 mm.9.2.3 Connect the resistor and switch between the Ni/NiOelectrode and the specimen.9.2.4 Connect the electrometer across the resistor so that theNi/NiO electrode will measure posi

43、tive and the steel negative.9.2.5 Connect the recorder to the electrometer output.9.2.6 Fill the cell with 0.2M NaOH, making sure that theNi/NiO electrode and the specimen measurement area arecompletely covered with solution.9.3 Making the Measurement:NOTE 7The measurement must be started within 1 m

44、in of filling thecell.9.3.1 Simultaneously turn on the cell switch and the timer.NOTE 8The oxidation current decreases with time. During the mea-surement, it will change by a few orders of magnitude. Therefore, for thefirst 5 min, set the recorder at an appropriate high setting to preventoverload. T

45、he final readings will be in the microampere range. Adjust theelectrometer and recorder accordingly.9.3.2 Record the current at the end of 30 min. This shall bereferred to as the 30-min reading.NOTE 9The current measurement must always be made for the samelength of time. In this test method, 30 min

46、has been chosen. The reasonsfor this are given in references (1,3).9.3.3 Turn off the switch.9.3.4 Dismantle the cell, rinse, and dry.9.4 Repeat Measurements:NOTE 10If the recorder tracing is poor (see Fig. 5), a repeatmeasurement must be made.9.4.1 If cadmium-plated coupons or parts are of sufficie

47、ntsize, make duplicate measurements on the same specimen,either alongside or opposite to the first in accordance with 9.1.If alongside, the newly swabbed area shall not overlap the first.The specimen preparation procedure in 9.1.1 must be started nomore than 10 min after completion of the previous m

48、easure-ment taken in 9.3.2.9.4.2 If a series of measurements are to be made during theday, alternate Ni/NiO electrodes and gaskets must be used.Allow at least 45 min between runs using the same ones.10. Calculation10.1 Calculate the current from the voltage drop across thestandard resistor using Ohm

49、s law, I = E/R. For example, if thefull-scale voltage on the strip chart recorder is 10 mV and theresistance is 10 kV, then the full-scale current is 1 A.10.2 Calculate the contact area from the diameter of theetched surface (see 8.2). The diameter, D, should be measuredin two directions and averaged. If it has been established thatthe contact area is essentially round, the area, A, is given by:A = p (D/2)2. For example, if the average diameter is found tobe 1.2 cm, the area is 3.14 (1.2/2)2or 1.10 cm2.10.3 Current density is the current per unit area. Forex