ASTM F1142-1998(2007) Standard Specification for Manhole Cover Assembly Bolted Semi-Flush Oiltight and Watertight《防油防水半嵌入螺栓连接检查孔盖组件的标准规范》.pdf

1、Designation: F 1142 98 (Reapproved 2007)An American National StandardStandard Specification forManhole Cover Assembly, Bolted, Semi-Flush, Oiltight andWatertight1This standard is issued under the fixed designation F 1142; the number immediately following the designation indicates the year oforiginal

2、 adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification provides design and constructioncriteria for a

3、semi-flush, oiltight, and watertight bolted manholecover assembly.1.2 The manhole cover assembly depicted in this specifica-tion is for use in decks or bulkheads requiring oiltight andwatertight covers that are not required to be completely flush.Manhole cover assemblies shall be complete with cover

4、s,mounting rings, gaskets, welded studs, washers, and nuts.1.3 Handles, if required, shall be as specified in the orderinginformation.1.4 The values stated in inch pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.5 This specification is not app

5、licable to certain hazardouscargos (see Section 46 CFR 153.254 and 46 CFR 154.340).1.6 This specification provides design and construction formanhole cover assemblies subjected to lateral pressures such asresulting from vehicle loads or hydrostatic pressures. Wheremanhole cover assemblies are subjec

6、ted to primary or cyclicloads, other reinforcement or construction criteria may benecessary to integrate the manhole assembly with the requiredstructural reinforcement for openings in decks or bulkheads.Design of the manhole cover assembly for primary or cyclicloads is beyond the scope of this speci

7、fication.2. Referenced Documents2.1 ASTM Standards:2A 36/A 36M Specification for Carbon Structural SteelA 131/A 131M Specification for Structural Steel for ShipsA 153/A 153M Specification for Zinc Coating (Hot-Dip) onIron and Steel HardwareB 36/B 36M Specification for Brass Plate, Sheet, Strip, AndR

8、olled BarD 2000 Classification System for Rubber Products in Auto-motive ApplicationsF 783 Specification for Staple, Handgrab, Handle, and Stir-rup Rung2.2 ANSI Standards:B1.1 Unified Inch Screw Threads3Y14.5M Dimensioning and Tolerancing3B18.2.1 Square and Hex Bolts and Screws, Inch Series32.3 Amer

9、ican Bureau of Shipping Standard:Rules for Building and Classing Steel Vessels42.4 Steel Structures Painting Council Standard:SP-10 Surface Preparation Specification No. 1052.5 Code of Federal Regulations Standard:CFR 46 Code of Federal Regulations63. Terminology3.1 Definitions:3.1.1 manholean acces

10、sway located in a tank structure.3.1.2 semi-flushplacement of the cover over the ringedopening (without coaming).4. Classification4.1 Type I15- by 23-in. (381- by 584-mm) size of accessopening. Type II18- by 24-in. (457- by 610-mm) size ofaccess opening.4.2 Grade 114-in. (6.35-mm) thick cover plate.

11、 Grade238-in. (9.5-mm) thick cover plate. Grade 312-in. (12.7-mm) thick cover plate.4.3 Class A Manhole Cover AssembliesClass A manholecover assemblies shall be abrasive blasted to near white metalin accordance with SSPC SP-10, and a commercial marinequality, nonhazardous, corrosion-inhibiting, and

12、oil-resistantprimer coating be applied for protection for a period of oneyear during shipping and in shipyard handling.1This specification is under the jurisdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.03 onOutfitting and Deck Machi

13、nery.Current edition approved Dec. 1, 2007. Published January 2008. Originallyapproved in 1998. Last previous edition approved in 2003 as F1142 - 98(2003).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM

14、Standards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from American Bureau of Shipping (ABS), ABS Plaza, 16855Northchase D

15、r., Houston, TX 77060, http:/www.eagle.org.5Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.6Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 2

16、0401, http:/www.access.gpo.gov.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.4 Class B Manhole Cover AssembliesClass B manholecover assemblies shall be galvanized in accordance withSpecification A 153/A 153M.5. Ordering Informati

17、on5.1 The purchasers ordering information shall include thefollowing:5.1.1 ASTM designation and year of issue,5.1.2 Type (see 4.1),5.1.3 Grade (see 4.2),5.1.4 Class (see 4.3),5.1.5 Quantity,5.1.6 RemarksHandles (are/are not) required,5.1.7 ApprovalClassification Society approval (is/is not)required,

18、 and5.1.8 Gasket, if other than specified (see 6.6).6. Materials and Manufacture6.1 Plate for the cover and the ring shall be of SpecificationsA 36/A 36M or A 131/A 131M steel.6.2 Round bar for the handle shall be in accordance withSpecification F 783, Type A.6.3 Welded studs shall be34-in. (19.05-m

19、m) 10 UNC-2Aby134 in. (44.4 mm) long and manufactured of ordinary steel tocommercial standards. Threads shall be the coarse thread seriesas specified in the latest issue of ANSI B1.1.6.4 Washers shall be ANSI B18.2.1 Type A,34-in. (19.05-mm) washer, 2-in. (50.8-mm) by 0.148-in. (3.8-mm) thickstandar

20、d flat manufactured of yellow brass, SpecificationB 36/B 36M.6.5 Heavy hex nuts shall be34-in. (19.05-mm) 10 UNC-2Band manufactured of yellow brass, Specification B 36/B 36.Threads in nuts shall conform to the dimensions for coarsethreads with tolerances prescribed inANSI B1.1. The nuts shallconform

21、 to dimensions prescribed in ANSI B18.2.1.6.6 Unless otherwise specified in ordering information,gasket shall be rubber,316 in. (4.8 mm) thick, 50 6 5durometer prescribed per Classification D 2000 5BC507 A14E034. Manhole cover assemblies for government application,see Annex A2 for type of gasket.6.7

22、 Welding shall conform to the latest issue of the Ameri-can Bureau of Shipping rules or other classification societyrules as may be applicable.6.8 Details of bolted manhole cover assembly are shown inFig. 1.7. Dimensions7.1 Dimensions of manhole cover assembly shall be asindicated in Table 1.7.2 For

23、 plating up to and including14-in. (6.4-mm) thick-ness, use cover plate of14-in. (6.4-mm) thickness. Plating over14 in. (6.4 mm) up to, and including38-in. (9.5-mm) thickness,use cover plate of38-in. (9.5-mm) thickness. Plating over38-in.(9.5-mm) thickness, use cover plate of12-in. (12.7-mm)thicknes

24、s.8. Workmanship, Finish, and Appearance8.1 Items produced under this specification shall be free ofsplinters, sharp edges, burrs, projections, and weld spatters.9. Sampling9.1 For orders for one or two manhole cover assemblies,each manhole cover assembly shall be inspected.9.2 For orders for three

25、to ten manhole cover assemblies,two manhole cover assemblies shall be selected at random. Ifany one of them fails to meet requirements, then all manholesin the order shall be inspected.9.3 For orders for more than ten manhole cover assemblies,they shall be separated into groups of ten (or fraction t

26、hereof)for sampling purposes.10. Inspection and Testing10.1 ResponsibilityUnless otherwise specified in the or-der, the manufacturer is responsible for the performance of allinspection and testing specified herein. The manufacturer mayuse his own facilities or any commercial facility acceptable toth

27、e purchaser. The purchaser reserves the right to perform anyof the inspections and tests set forth where such are deemednecessary to assure that supplies conform to prescribed require-ments. Nonconforming manhole cover assemblies shall not beoffered for delivery.10.2 InspectionThe dimensions of the

28、manhole coverassembly and its components shall be checked to ensure thatthey are within specified tolerances.10.3 Test MethodsEach manhole cover assembly shall bedesigned to the pressure listed in Table 1 and tested to apressure equal to 1.5 times the design pressure. The testpressure shall be held

29、for a minimum of 5 min. There shall beno visible sign of leakage, permanent deformation, or otherindications of structural failure of the manhole cover assembly.10.3.1 Before delivery, the manhole cover assemblies shallbe certified as to their watertight and oiltight integrity. Groupsof manhole cove

30、r assemblies whose representative samplespass the tightness test shall be certified for watertight andoiltight integrity to their design pressure.11. Product Marking11.1 Each manhole cover assembly shall be marked with thepurchase order number, item number from purchase order,ASTM designation number

31、, type, grade, class, and manufac-turers name. Marking may be done by paint, stencil, orweatherproof tag.12. Packaging and Package Marking12.1 Unless otherwise specified, packaging shall conform tomanufacturers normal commercial practice, and in such amanner that will ensure acceptance by common car

32、rier andafford protection against physical damage during shipment.Shipping containers shall conform to carrier regulations asapplicable to the mode of transportation.12.2 For government procurements for long-term storage oroverseas shipment, the requirements of Annex A1 apply. Insuch case, the requi

33、red level of packaging shall be specified.13. Keywords13.1 bulkhead; decks; manhole cover assembly; marinetechnology; shipsF 1142 98 (2007)2NOTE 11 in. = 25.4 mm.FIG. 1 Manhole Cover Assembly, Bolted, Semi-Flush, Oiltight and WatertightF 1142 98 (2007)3TABLE1DimensionsforBolted,Semi-Flush,Oiltightan

34、dWatertightManholeCoverAssemblyANOTE11in.=25.4mm.TypeGradePlateThicknessDeckCutOverallSizeABCDE,F,GHIJKin.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)I114(6.5)15323(3813584)2338(86)634(171)721147712(191)8(203)914(235)1012(267)4(102)I238(9.5)15323(3813584)2338(86)634(171)721147712(191

35、)8(203)914(235)1012(267)4(102)I312(12.5)15323(3813584)2338(86)634(171)721147712(191)8(203)914(235)1012(267)4(102)II114(6.5)18324(4573610)2314(83)612(165)8181449(229)912(241)1034(273)12(305)3(76)II238(9.5)18324(4573610)2314(83)612(165)8211449(229)912(241)1034(273)12(305)3(76)II312(12.5)18324(4573610)

36、2314(83)612(165)8181449(229)912(241)1034(273)12(305)3(76)StudQuantityDesignPressureWeightpsi(kPa)lb(kg)2212.082.778352227.0186.2100452247.9330.212155248.962.188402420.0137.9114522435.6245.514064AThelettersintheheadingsdesignatethefollowing:A=numberofspacesonstraightside,B=boltspacing(straightside),C

37、=totalspan,D=numberofspacesonarcside,E=boltspacing(arcside),F=arcspan,G=accesswayinnerradius,H=seatandgasketinnerradius,I=boltcirclearcradius,J=seatandgasketouterradius,andK=offsetforradiifromcenterofaccesswayandcover.F 1142 98 (2007)4ANNEXES(Mandatory Information)A1. PACKING FOR DoD PROCUREMENTS (G

38、OVERNMENT APPLICATIONS)A1.1 Referenced Documents (for this annex only)A1.1.1 Federal Standards:PPP-B-576 Box, Wood, Cleated, Veneer, Paper Overlaid7PPP-B-585 Boxes, Wood, Wirebound7PPP-B-591 Boxes, Fiberboard, Wood-Cleated7PPP-B-601 Boxes, Wood, CleatedPlywood7PPP-B-621 Boxes, Wood, Nailed and Lock

39、Corner7PPP-B-636 Box, Fiberboard7PPP-B-640 Boxes, Fiberboard, Corrugated, Triple, Wall7A1.1.2 Military Standard:MIL-STD-129 Marking for Shipment and Storage7A1.1.3 Offcial Classification Committee Standard:Uniform Freight Classification Rules8A1.2 PackingThe manhole cover assembly shall be cush-ione

40、d, blocked, or braced within the container in a manner toprohibit movement. Unless otherwise specified in the order,one manhole cover assembly shall be packed per container.When more than one manhole cover assembly is required to bepacked in each container, the gross mass of the wood orwood-cleated

41、boxes shall not exceed approximately 100 kg.A1.2.1 Level AManhole cover assembly shall be packed in containersconforming to any one of the following specifications at theoption of the manufacturer:Specification: Type or Class:PPP-B-576 OverseasPPP-B-585 Class 3PPP-B-591 OverseasPPP-B-601 OverseasPPP

42、-B-621 Class 2PPP-B-636 Weather ResistantPPP-B-640 Class 2A1.2.1.1 Boxes shall be closed and banded in accordancewith the applicable box specification.A1.2.2 Level BManhole cover assemblies shall be packed in boxes con-forming to any of the following specifications at the option ofthe manufacturer:S

43、pecification: Type or Class:PPP-B-576 PPP0-B-585 Domestic Class 1 or 2A2. DoD MANHOLE COVER ASSEMBLY SPECIAL APPLICATIONA2.1 Referenced Documents (for this annex only)A2.1.1 Military Standards:MIL-C-6183 Cork and Rubber Composition Sheet for Aro-matic Fuel and Oil Resistant Gaskets7MIL-G-1149 Gasket

44、 Materials, Synthetic Rubber 50 and 65Durometer Hardness7MIL-R-900 Rubber Gasket Material, 45 Durometer Hard-ness7MIL-R-83248 Rubber Fluorocarbon Elastomer, High Tem-perature, Fluid and Compression Set Resistant7A2.2 Gasket materials used in DoD manhole cover assem-blies shall be as follows:Manhole

45、CoverAssembly ServiceRequired Gasket MaterialGeneral service MIL-R-900Freshwater MIL-G-1149, Class 2Oil, gasoline, saltwater MIL-C-6183, Class 1Hydraulic machineryspaces using phosphateester-based hydraulicfluidMIL-R-83248A2.3 DoD manhole covers shall be Class B.ASTM International takes no position

46、respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.Th

47、is standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM Int

48、ernational Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown

49、 below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).7Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, h