ASTM F1143-1998(2012) Standard Specification for Manhole Cover Assembly Bolted Raised Oiltight and Watertight《防油防水隆起的螺栓连接检查孔盖组件的标准规范》.pdf

1、Designation: F1143 98 (Reapproved 2012) An American National StandardStandard Specification forManhole Cover Assembly, Bolted, Raised, Oiltight andWatertight1This standard is issued under the fixed designation F1143; the number immediately following the designation indicates the year oforiginal adop

2、tion or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification provides design and constructioncriteria for a raised

3、, bolted, oiltight, and watertight manholecover assembly.1.2 The manhole cover assemblies depicted in this specifi-cation are for use in decks or bulkheads in which the manholecover assemblies must be of the raised type. Manhole covershall be complete with coaming, gasket, welded studs or bolts,wash

4、ers, and nuts.1.3 Determination of the use of handles will be as specifiedin the ordering information.1.4 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.5 This specification is not applicable to certain hazardouscarg

5、os (see Section 46 CFR 153.254 and 46 CFR 154.340).1.6 This specification provides design and construction formanhole cover assemblies subjected to lateral pressures such asresulting from vehicle loads or hydrostatic pressures. Wheremanhole cover assemblies are subjected to primary or cyclicloads, o

6、ther reinforcement or construction criteria may benecessary to integrate the manhole assembly with the requiredstructural reinforcement for openings in decks or bulkheads.Design of the manhole cover assembly for primary or cyclicloads is beyond the scope of this specification.2. Referenced Documents

7、2.1 ASTM Standards:2A36/A36M Specification for Carbon Structural SteelA131/A131M Specification for Structural Steel for ShipsA153/A153M Specification for Zinc Coating (Hot-Dip) onIron and Steel HardwareB36/B36M Specification for Brass Plate, Sheet, Strip, AndRolled BarD2000 Classification System for

8、 Rubber Products in Auto-motive ApplicationsF783 Specification for Staple, Handgrab, Handle, and Stir-rup Rung2.2 ANSI Standards:B1.1 Unified Inch Screw Threads3ANSI Y14.5M Dimensioning and Tolerancing3B18.2.1 Square and Hex Bolts and Screws, Inch Series32.3 American Bureau of Shipping Standard:Rule

9、s for Building and Classing Steel Vessels42.4 Steel Structures Painting Council Standard:SP-10 Surface Preparation Specification No. 1052.5 Code of Federal Regulations Standard:CFR 46 Code of Federal Rgulations63. Terminology3.1 Definitions:3.1.1 manholean accessway located in a tank structure.3.1.2

10、 raisedmanhole cover seat is located on an angle orflat bar coaming which protrudes from the tank structure intothe space from which it is accessed.4. Classification4.1 Type I15- by 23-in. (381- by 584-mm) size of accessopening. Type II18- by 24-in. (457- by 610-mm) size ofaccess opening.4.2 Grade 1

11、14-in. (6.35-mm) thick cover plate. Grade238-in. (9.5-mm) thick cover plate. Grade 312-in. (13-mm) thick cover plate.1This specification is under the jurisdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.03 onOutfitting and Deck Machine

12、ry.Current edition approved June 1, 2012. Published October 2012. Originallyapproved in 1988. Last previous edition approved in 2007 as F1143 98(2007).DOI: 10.1520/F1143-98R12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. Fo

13、r Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from American Bureau of Shipping (ABS), ABS Pla

14、za, 16855Northchase Dr., Houston, TX 77060, http:/www.eagle.org.5Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.6Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop:

15、SDE, Washington, DC 20401, http:/www.access.gpo.gov.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.3 Class A Manhole Cover AssembliesClass A manholecover assemblies shall be abrasive blasted to near white metalin accordance with SS

16、PC SP-10 and a commercial marinequality nonhazardous corrosion-inhibiting and oil-resistantprimer coating be applied for protection for a period of oneyear during shipping and in shipyard handling.4.4 Class B Manhole Cover AssembliesClass B manholecover assemblies shall be galvanized in accordance w

17、ithSpecification A153/A153M.5. Ordering Information5.1 The purchasers ordering information shall include thefollowing information:5.1.1 ASTM designation and year of issue,5.1.2 Type (see 4.1),5.1.3 Grade (see 4.2),5.1.4 Class (see 4.3 and 4.4),5.1.5 Shape (rectangular or oval) (see Fig. 1 and Fig. 2

18、),5.1.6 Quantity,5.1.7 RemarksHandles (are/are not) required, and5.1.8 ApprovalClassification society approval (is/is not)required.5.1.9 Gasket, if other than specified (see 6.7).6. Materials and Manufacture6.1 Plate for the cover to be of Specifications A36/A36M orA131/A131M steel.6.2 Coaming to be

19、 of Specifications A36/A36M or A131/A131M steel.6.3 Round bar for the handle shall be in accordance withSpecification F783, Type A.6.4 Bolts shall be34 in. (19.05 mm) by 214 in. (57 mm)long. Welded studs shall be34 in. (19.05 mm) by 134 in. (44.4mm) long. Bolts or welded studs shall be manufactured

20、ofordinary steel to commercial standards. Threads shall be thecoarse thread series as specified in the latest issue of ANSIB1.1.6.5 Washers shall be ANSI B18.2.1 Type A,34-in. (19.05-mm) washer, 2-in. (50.8-mm) by 0.148-in. (3.8-mm) thickstandard flat manufactured of yellow brass, SpecificationB36/B

21、36M.6.6 Heavy hex nuts shall be34 in. (19.05 mm) and manu-factured of yellow brass, Specification B36/B36M. Threads innuts shall conform to the dimensions for coarse threads withtolerances prescribed in ANSI B1.1. The nut shall conform todimensions prescribed in ANSI B18.2.1.6.7 Unless otherwise spe

22、cified in ordering information,gasket shall be rubber,316 in. (4.8 mm) thick, 50 6 5durometer, or other such classification society rules as may beapplicable. Manhole cover assemblies for government applica-tion see Annex A2 for type of gaskets.6.8 Welding to conform to the latest issue of the Ameri

23、canBureau of Shipping Rules per Classification D2000 5BC507A14 E034.6.9 Details of bolted manhole cover assembly is shown inFig. 1 and Fig. 2.7. Dimensions and Permissible Variations7.1 Dimensions of manhole assembly shall be as indicatedin Table 1 and Table 2.7.2 For plating up to and including14-i

24、n. (6.4-mm)thickness, use cover plate of14-in. (6.4-mm) thickness. Platingover14-in. (6.4-mm) up to, and including38-in. (9.5-mm)thickness, use cover plate of38-in. (9.5-mm) thickness. Platingover38-in. (9.5-mm) thickness, use cover plate of12-in.(12.7-mm) thickness.8. Workmanship, Finish, and Appea

25、rance8.1 Items produced under this specification shall be free ofsplinters, sharp edges, burrs, projections, and weld spatters.9. Sampling9.1 For orders for one or two manhole cover assemblies,each manhole cover assembly shall be inspected.9.2 For orders for three to ten manhole cover assemblies,two

26、 manhole cover assemblies shall be selected at random. Ifany one of them fails to meet requirements, then all manholecover assemblies in the order shall be inspected.9.3 For orders for more than ten manhole cover assemblies,they shall be separated into groups of ten (or fraction thereof)for sampling

27、 purposes.10. Inspection and Testing10.1 ResponsibilityUnless otherwise in the order, themanufacturer is responsible for the performance of all inspec-tion and testing specified herein. The manufacturer may use hisown facilities or any commercial facility acceptable to thepurchaser. The purchaser re

28、serves the right to perform any ofthe inspections and tests set forth where such are deemednecessary to assure that supplies conform to prescribed require-ments. Nonconforming manhole cover assemblies shall not beoffered for delivery.10.2 InspectionThe dimensions of the manhole coverassembly and its

29、 components shall be checked to ensure thatthey are within specified tolerances.10.3 Test MethodEach manhole cover assembly shall bedesigned to the pressure listed in Table 1 and Table 2 and testedto a pressure equal to 1.5 times the design pressure. The testpressure shall be held for a minimum of 5

30、 min. There shall beno visible sign of leakage, permanent deformation, or otherindications of structural failure of the manhole cover assembly.10.3.1 Before delivery, the manhole cover assemblies shallbe certified as to their watertight and oiltight integrity. Groupsof manhole cover assemblies whose

31、 representative samplespass the tightness test shall be certified for watertight andoiltight integrity to their design pressure.11. Product Marking11.1 Each manhole cover assembly shall be marked with thepurchase order number. Item number from purchase order,F1143 98 (2012)2NOTE 1See Table 1 for man

32、hole cover assembly dimensions.1 in. = 25.4 mm.FIG. 1 Rectangular Manhole Cover Assembly, Raised, Bolted, Oiltight and WatertightF1143 98 (2012)3NOTE 1See Table 2 for manhole cover assembly dimensions.1 in. = 25.4 mm.FIG. 2 Oval Manhole Cover Assembly, Raised, Bolted, Oiltight and WatertightF1143 98

33、 (2012)4TABLE 1 Dimensions for Rectangle, Raised, Oiltight and Watertight Manhole Cover AssemblyANOTE 11 in. = 25.4 mm.Type GradePlateThicknessDeck CutOverall SizeAB C DE F G H I Jin. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)I114 (6.5) 15 23 (381 584) 7 3

34、(76) 21 (533) 318 (79) 4 3316 (81) 1234 (324) 314 (83) 3033 (781) 2233 (578)I238 (9.5) 15 23 (381 584) 7 3 (76) 21 (533) 318 (79) 4 3316 (81) 1234 (324) 314 (83) 3034 (781) 2234 (578)I312 (12.5) 15 23 (381 584) 7 3 (76) 21 (533) 318 (79) 4 3116 (81) 1234 (324) 314 (83) 3034 (781) 2234 (578)II 114 (6

35、.5) 18 24 (457 610) 7 318 (79) 2178 (556) 3316 (81) 5 314 (83) 1614 (413) 3 (76) 3134 (806) 2534 (654)II 238 (9.5) 18 24 (457 610) 7 318 (79) 2178 (556) 3316 (81) 5 314 (83) 1614 (413) 3 (76) 3134 (806) 2534 (654)II 312 (12.5) 18 24 (457 610) 7 318 (79) 2178 (556) 3316 (81) 5 314 (83) 1614 (413) 3 (

36、76) 3134 (806) 2534 (654)KL M NStudQuan-tityDesign Pressure Weightin. (mm) in. (mm) in. (mm) in. (mm) psi (kPa) lb (kg)712 (191) 4 (102) 1238 (313) 838 (213) 30 7.5 51.7 181 82712 (191) 4 (102) 1238 (313) 838 (213) 30 17.0 117.2 204 93712 (191) 4 (102) 1238 (313) 838 (213) 30 30.3 208.9 227 1039 (22

37、9) 3 (76) 1278 (327) 978 (250) 32 6.7 46.2 256 1169 (229) 3 (76) 1278 (327) 978 (250) 32 15.1 104.1 283 1289 (229) 3 (76) 1278 (327) 978 (250) 32 27.0 186.2 311 141AThe letters in the headings designate the following:A = number of spaces on long side,B = bolt spacing (long side),C = total span,D = c

38、roner bolt distance from long side end bolt,E = number of spaces on short side,F = bolt spacing (short side),G = total span,H = corner bolt distance from short side end bolt,I = coaming long side span,J = coaming short side span,K = accessway inner radius,L = offset for radii from center of accesswa

39、y and cover,M = short side gasket inner edge distance from cover centerline, andN = long side gasket inner edge distance from cover centerline.F114398(2012)5TABLE 2 Dimensions for Oval, Raised, Oiltight and Watertight Manhole Cover AssemblyANOTE 11 in. = 25.4 mm.Type GradePlateThicknessDeck CutOvera

40、ll SizeAB C DE, F, GH I JKin. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)I114 (6.5) 15 23 (381 584) 2 318 (79) 614 (159) 8 19 152 712 (191) 8 (203) 1014 (260) 1112 (292) 4 (102)I238 (9.5) 15 23 (381 584) 2 318 (79) 614 (159) 8 19 152 712 (191) 8 (203) 1014 (260) 1112

41、 (292) 4 (102)I312 (12.5) 15 23 (381 584) 2 318 (79) 614 (159) 8 19 152 712 (191) 8 (203) 1014 (260) 1112 (292) 4 (102)II 114 (6.5) 18 24 (457 610) 2 338 (86) 634 (171) 9 16 144 9 (229) 912 (241) 1134 (298) 13 (330) 3 (76)II 238 (9.5) 18 24 (457 610) 2 338 (86) 634 (171) 9 16 144 9 (229) 912 (241) 1

42、134 (298) 13 (330) 3 (76)II 312 (12.5) 18 24 (457 610) 2 338 (86) 634 (171) 9 16 144 9 (229) 912 (241) 1134 (298) 13 (330) 3 (76)StudQuantityDesign Pressure Weightpsi (kPa) lb (kg)24 12.0 82.7 78 3524 27.0 186.2 100 4524 47.9 330.2 121 5526 8.9 62.1 88 4026 20.0 137.9 114 5226 35.6 245.5 140 64AThe

43、letters in the headings designate the following:A = number of spaces on straight side,B = bolt spacing (straight side),C = total span,D = number of spaces on arc side,E = bolt spacing (arc side),F = arc span,G = accessway inner radius,H = seat and gasket inner radius,I = bolt circle arc radius,J = s

44、eat and gasket outer radius, andK = offset for radii from center of accessway and cover.F114398(2012)6ASTM designation number, type, grade, class, and manufac-turers name. Marking may be by paint, stencil, or weather-proof tag.12. Packaging and Package Marking12.1 Unless otherwise specified, packagi

45、ng shall conform tothe manufacturers normal commercial practice, and in such amanner that will ensure acceptance by common carrier andafford protection against physical damage during shipment.Shipping containers shall conform to carrier regulations asapplicable to the mode of transportation.13. Keyw

46、ords13.1 bulkhead; decks; manhole cover; manhole cover as-sembly; marine technology; shipsANNEXES(Mandatory Information)A1. PACKING FOR DoD PROCUREMENTS (GOVERNMENT APPLICATION)A1.1 Referenced Documents (for this annex only)A1.1.1 Federal Standards:PPP-B-576 Box, Wood, Cleated, Veneer, Paper Overlai

47、d7PPP-B-585 Boxes, Wood, Wirebound7PPP-B-591 Boxes, Fiberboard, Wood-Cleated7PPP-B-601 Boxes, Wood, CleatedPlywood7PPP-B-621 Boxes, Wood, Nailed and Lock Corner7PPP-B-636 Box, Fiberboard7PPP-B-640 Boxes, Fiberboard, Corrugated, Triple, Wall7A1.1.2 Military Standards:MIL-STD-129 Marking for Shipment

48、and Storage4A1.1.3 Offcial Classification Committee Standard:Uniform Freight Classification Rules8A1.2 PackingThe manhole cover assembly shall becushioned, blocked, or braced within the container in a mannerto prohibit movement. Unless otherwise specified in the order,one manhole cover assembly shal

49、l be packed per container.When more than one manhole cover assembly is required to bepacked in each container, the gross mass of the wood orwood-cleated boxes shall not exceed approximately 100 kg.A1.2.1 Level AManhole cover assembly shall be packedin containers conforming to any one of the following specifi-cations at the option of the manufacturer:Specification: Type or Class:PPP-B-576 Ove