ASTM F1150-2006 Standard Specification for Commercial Food Waste Pulper and Waterpress Assembly《商业食品废弃物搅碎机和水压装置》.pdf

1、Designation: F 1150 06Standard Specification forCommercial Food Waste Pulper and Waterpress Assembly1This standard is issued under the fixed designation F 1150; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revis

2、ion. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers commercial pulping and wa-terpress assemblies intended for grinding of food scraps, paper,cardboard,

3、and disposable plastic food-service ware.1.2 The values as stated in inch-pound units are to beregarded as the standard. The values in parentheses are givenfor information only.1.3 The following safety hazards caveat pertains only to thetest method portion, Section 13, of this specification:1.4 This

4、 standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents

5、2.1 ASTM Standards:2A 6/A 6M Specification for General Requirements forRolled Structural Steel Bars, Plates, Shapes, and SheetPilingA 29/A 29M Specification for Steel Bars, Carbon andAlloy,Hot-Wrought, General Requirements forA 120 Specification for Pipe, Steel, Black and Hot-DippedZinc-Coated (Galv

6、anized) Welded and Seamless for Ordi-nary Uses3A 126 Specification for Gray Iron Castings for Valves,Flanges, and Pipe FittingsA 167 Specification for Stainless and Heat-ResistingChromium-Nickel Steel Plate, Sheet, and StripA 269 Specification for Seamless and Welded AusteniticStainless Steel Tubing

7、 for General ServiceA 276 Specification for Stainless Steel Bars and ShapesA 436 Specification for Austenitic Gray Iron CastingsA 505 Specification for Steel, Sheet and Strip, Alloy, Hot-Rolled and Cold-Rolled, General Requirements forA 513 Specification for Electric-Resistance-Welded Carbonand Allo

8、y Steel Mechanical TubingA 519 Specification for Seamless Carbon and Alloy SteelMechanical TubingA 532/A 532M Specification for Abrasion-Resistant CastIronsA 554 Specification for Welded Stainless Steel MechanicalTubingA 582/A 582M Specification for Free-Machining StainlessSteel BarsA 681 Specificat

9、ion for Tool Steels AlloyB43 Specification for Seamless Red Brass Pipe, StandardSizesB75 Specification for Seamless Copper TubeD 2000 Classification System for Rubber Products in Auto-motive ApplicationsD 2287 Specification for Nonrigid Vinyl Chloride Polymerand Copolymer Molding and Extrusion Compo

10、undsD 3915 Specification for Rigid Poly(Vinyl Chloride) (PVC)and Chlorinated Poly(Vinyl Chloride) (CPVC) Com-pounds for Plastic Pipe and Fittings Used in PressureApplicationsD 3951 Practice for Commercial PackagingE 674 Specification for Industrial Perforated Plate andScreens (Round Opening Series)F

11、 104 Classification System for Nonmetallic Gasket Mate-rialsF 437 Specification for Threaded Chlorinated Poly(VinylChloride) (CPVC) Plastic Pipe Fittings, Schedule 80F 439 Specification for Chlorinated Poly (Vinyl Chloride)(CPVC) Plastic Pipe Fittings, Schedule 80F 441/F 441M Specification for Chlor

12、inated Poly(VinylChloride) (CPVC) Plastic Pipe, Schedules 40 and 80F 442/F 442M Specification for Chlorinated Poly(VinylChloride) (CPVC) Plastic Pipe (SDRPR)F 443 Specification for Bell-End Chlorinated Poly(VinylChloride) (CPVC) Pipe Schedule 4032.2 National Fire Protection Agency Standard:41This sp

13、ecification is under the jurisdiction of ASTM Committee F26 on FoodService Equipment and is the direct responsibility of Subcommittee F26.01 onCleaning and Sanitation Equipment.Current edition approved April 1, 2006. Published April 2006. Originallyapproved in 1988. Last previous edition approved in

14、 2000 as F 1150 88 (2000).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn.4Available from National

15、 Fire Protection Association (NFPA), 1 BatterymarchPark, Quincy, MA 02269-9101.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.NFPA 70 National Electric Code2.3 NSF International Standards:5NSF/ANSI 13 Refuse Processors and Processin

16、g SystemsNSF ListingsFood Equipment2.4 Underwriters Laboratory Standards:6UL 430 Waste DisposersUL 508 Electrical Industrial Control Equipment3. Terminology3.1 GeneralCommercial pulpers with waterpresses areintended for grinding food waste, food service paper andcardboard products, food service plas

17、tic products, documentsincluding computer printouts, general office and retail storepaper, and cardboard waste. Materials are ground in a water-filled tank (pulper) to produce a slurry which is then passed tothe waterpress to be de-watered. Pulpers are not intended to beused for grinding glass, chin

18、a, metal, wood, clam, or oystershells. Any small pieces of metal inadvertently placed in thepulper, such as cardboard box staples, aluminum refreshmentcans, or tin food cans, shall be removable from a trap in thepulper tank.3.2 Definitions of Terms Specific to This Standard:3.2.1 pulperthe pulper ta

19、nk has a motor driven grindingdisk to grind and cut waste material, and mixes this materialwith water to produce a slurry that is pumped to the waterpressthrough a sizing screen. Pulpers may consist of the followingprinciple parts: tank, motor, grinding disk, particle sizing ring,trash box, legs, fe

20、ed chute, stationary, and rotating cutters.3.3 waterpressthe waterpress de-waters the slurry gener-ated in the pulper by use of a vertical, inclined, or horizontalscrew and perforated screen, then discharges the pulp down achute to a waste container. Water removed during this processis pumped to the

21、 pulper tank in order to conserve fresh wateruse. Waterpresses may consist of the following parts: shell,helical transport screw, perforated screen, gearbox, motor,compression cone, discharge housing, chute, and pump.4. Classification4.1 GeneralPulper and waterpress assemblies shall be ofthe followi

22、ng type, size, and options as specified.4.2 Type, Size, and Options (See Table 1):4.2.1 Type AFree-standing pulper and waterpress assem-bly with tray assembly and flanged feet.4.2.2 Type BUndercounter pulper for 34-in. (86-cm) highcounter and waterpress with feed hood and bullet feet.4.3 All equipme

23、nt of the same model designation andoptions on the same purchase order shall have componentinterchangeability for serviceability.5. Ordering Information5.1 Purchasers should select the preferred options permittedin this specification and include the following information inprocurement documents:5.1.

24、1 Title, number, and date of this standard.5.1.2 Classification of size and type (see Section 4).5.1.3 Electrical power supply voltage range (see 9.1).5.1.4 Electrical controls when specified to be remote fromthe unit (see 9.3).5.1.5 Optional automatic shutdown timer when specified(see Section 4).5.

25、1.6 Spare and maintenance parts required.5.1.7 Optional tray flush uses recycled water from thewaterpress when specified (see Section 4).5.1.8 Optional waterpress for high profile pulp discharge 18in. above standard height optional when specified (see Section4).5.1.9 Optional trough flush when speci

26、fied (see Section 4).5.1.10 Optional single feed trough connections on whenspecified (see Section 4).5.1.11 Optional double feed trough connections when speci-fied (see Section 4).5.1.12 Optional feed hood with tray for Type B (see Section4).5.1.13 Designate special features required for installatio

27、n,such as location of controls, location of feed-hood and troughopenings, waterpress discharge location, and location for coldwater and drain connections.6. Materials6.1 Unless otherwise specified, pulpers and waterpressesshall be fabricated of materials specified in documents refer-enced in Section

28、 2. Materials used shall be free from defectswhich would adversely affect the performance or maintainabil-ity of individual components or the overall assembly. Unit shallbe manufactured for cleanability.6.1.1 Corrosion-Resistant SteelShall conform to the re-quirements of any 300 series steel specifi

29、ed in SpecificationsA 167, A 554, A 276, and A 582.6.1.2 Corrosion-Resisting MaterialCorrosion-resistingmaterial is other than corrosion resistant steel that is equivalentin the pulper and waterpress application.6.1.3 Abrasion-Resistant Cast IronShall conform to therequirements specified in Specific

30、ation A 532.5Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140.6Available from Underwriters Laboratories (UL), Corporate Progress, 333Pfingsten Rd., Northbrook, IL 60062.TABLE 1 Type, Size, and OptionsOptionsType Pulper with Waterpress A BSize Pulper Diam

31、eterInchesMaximum24 30 24 30Pulper Motor HP 5 7.5 5 7.5Waterpress Motor HP 2 3 2 31 Automatic Shutdown Timer 3 3 3 32 18 In. Higher than StandardWaterpress 3 3 3 33 Tray Flush (RecirculatedWater) 3 3 3 34 Trough Flush (Recirculated) 2 2 3 35 Single Feed ThroughConnection 2 2 3 36 Double Feed Through

32、Connection 2 2 3 37 Feed Hood with Tray 4 4 3 3(1) Pulper cover plate supplied in lieu of feed hood.(2) Pulper and waterpress type not compatible with optional feature.(3) Indicates available option for given type pulper with waterpress.(4) Standard for Type A.F11500626.1.4 Austenitic Gray IronShall

33、 conform to the require-ments specified in Specification A 436.6.1.5 Copper TubeShall conform to the requirementsspecified in Specification B75.6.1.6 Brass PipeShall conform to the requirements speci-fied in Specification B43.6.1.7 Alloy SteelShall conform to the requirements speci-fied in Specifica

34、tions A 681, A 29, A 6, A 513, A 505, andA 519.6.1.8 Black and Galvanized PipeShall conform to therequirements specified in Specification A 120.6.1.9 Gaskets/SealsShall conform to the requirementsspecified in Specification D 2287, Classification D 2000, andClassification F 104.6.1.10 Perforated Meta

35、lShall conform to the require-ments specified in Specification E 674.6.1.11 Stainless Steel PipeShall conform to the require-ments specified in Specification A 269.6.1.12 Plastic Piping and FittingsShall conform to therequirements specified in Specifications F 441, F 442, F 443,F 437, F 439, and D 3

36、915.6.1.13 Austenitic Gray Iron Pipe FittingsShall conform tothe requirements specified in Specification A 126.7. Design and Construction7.1 The pulper and waterpress shall be complete, ready forwater, waste, and electrical connection. Undercounter unitsshall be ready for connection to tabling or tr

37、ough mounting.Optional remote controls shall be complete and ready for wallmount and interconnection to the equipment. The pulper andwaterpress shall comply with the requirements of UL 430 andUL 508.7.2 ValvesFlow valves or fresh water solenoid valves, orboth, and backflow prevention valves or air g

38、ap shall be ofcorrosion-resistant materials. Solenoid valves shall be fullyautomatic and suitable for 100F (37.8C) water. Manual flowvalves or fresh water valves, or both, when provided, shall beof corrosion-resistant materials. Valves shall be suitable for100F (37.8C) water. Backflow prevention sha

39、ll be in accor-dance with NSF/ANSI 13.7.3 TanksTanks shall be of corrosion-resistant steel withminimum sheet metal thickness of 0.070 in. (1.78 mm).7.4 WaterpressWaterpress enclosure shall be ofcorrosion-resistant steel with minimum sheet metal wall thick-ness of 0.070 in. (1.78 mm). Any waterpress

40、frame structureshall be of corrosion-resistant steel or painted carbon steel.Frame material shall be of 0.120-in. minimum thickness. Thewaterpress screen shall be of 0.059 (1.50 mm) thicknessminimum corrosion-resistant perforated steel. Access port forcleaning the screen and a manual cold water scre

41、en flushsystem shall be provided. The waterpress flight screw shall beof corrosion-resistant steel. Thickness of the flight shall be0.125-in. (3.18-mm) minimum thickness.7.5 Level SensorA level sensor shall be supplied witheach pulper for the purpose of controlling water level in thepulper tank. The

42、 sensor shall be adjustable.7.6 CutterEach pulper shall be supplied with suitablecutters. Cutters shall be of abrasion-resistant iron, tool steel,corrosion-resisting material, or tool steel with carbide cuttingedges. Cutters on the disk and sizing ring shall be individuallyreplaceable.7.7 Sizing Rin

43、gEach pulper shall be supplied with acorrosion-resistant steel perforated ring.7.8 PumpsShall be of non-ferrous or austenitic gray ironcastings. Bearings and motors shall be protected from watercontamination by a mechanical shaft seal (see 7.13). Pumpsmay be direct or belt driven.7.9 GearboxEach wat

44、erpress flight screw shall be directlydriven by a helical or worm gear, single, or double reductiongearbox. The gearbox may be direct or belt driven.7.10 Compression ConeWaterpress compression cones, ifused, shall be of corrosion-resistant steel, non-ferrouscorrosion-resistant material, or austeniti

45、c gray iron casting.Thecone shall be tapered to allow gradual de-watering of the pulp.7.11 Trash BoxEach pulper may be supplied with anexternally removable container of corrosion-resistant steel withminimum sheet metal thickness of 0.059 in. (1.50 mm).Minimum usable size of the container shall be 70

46、 in.3.7.12 Pulper DiskThe disk shall be of corrosion-resistantsteel with a minimum thickness of 0.218 in. (5.54 mm) with atleast ten shredding teeth or equivalent shredding mechanismattached.7.13 Pulper Motor Shaft SealShall be a water flushedmechanical seal. The seal is to prevent soil and water le

47、akagedown the shaft from the pulper to the motor.7.14 MotorThermal overload protection shall be providedeither on the motor or in the control circuitry.7.15 Support LegsPulper and waterpress shall be sup-ported by at least 4 legs, each with bullet or flange feet that canbe adjusted, plus or minus34-

48、in. (19 mm) from nominal forleveling the unit. Legs and feet shall be designed for cleanabil-ity.7.16 Plating, Coating, and PaintingPulpers or their indi-vidual components shall be plated, coated, or painted forcorrosion protection in accordance with the manufacturersstandard practice.7.17 Wiring an

49、d Circuit Protective DevicesAll wiring andcircuit protective devices shall be in accordance with UL 430or UL 508.8. Operation Requirements8.1 Pushing of “fill button shall fill the system with water.Pushing “start button shall start the pulper and waterpressmotors. Pushing the “stop button stops all motors and allwater valves close.9. Electrical Requirements9.1 The equipment and controls shall meet the requirementsof UL 430, Ul 508, and NFPA 70. The pulper and waterpressassembly shall operate on one of the following power charac-terist