ASTM F1193-2015 Standard Practice for Quality Manufacture and Construction of Amusement Rides and Devices《娱乐骑乘设备及装置的质量 制造和建设的标准实施规程》.pdf

1、Designation: F1193 15Standard Practice forQuality, Manufacture, and Construction of AmusementRides and Devices1This standard is issued under the fixed designation F1193; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of l

2、ast revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice establishes the minimum requirements fora quality assurance program and the manufacturing of amuse-ment r

3、ides and devices (including major modifications).1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of re

4、gulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2E543 Specification for Agencies Performing NondestructiveTestingF770 Practice for Ownership, Operation, Maintenance, andInspection of Amusement Rides and DevicesF1950 Specification for Physical Information to be Trans-ferre

5、d With Used Amusement Rides and Devices (With-drawn 2008)3F2291 Practice for Design ofAmusement Rides and Devices2.2 AWS Standards:4As applicable.2.3 ASME Standards:5As applicable.2.4 ASNT Document:6Recommended Practice SNT-TC-1A Personnel Qualifica-tion and Certification in Nondestructive Testing3.

6、 Significance and Use3.1 The purpose of this practice is to provide the minimummanufacturing requirements for amusement rides and devicesand to provide the minimum requirements for a written qualityassurance program for an amusement ride or devicemanufacturer, or component supplier. This is not inte

7、nded toinclude suppliers of off-the-shelf components (for example,fasteners, electrical wire, etc.).4. Drawing Control Procedure4.1 A procedure shall be in effect so that appropriatemanufacturing drawings, their engineering revisions, and re-lated documents are utilized.5. Material and Component Con

8、trol Procedure5.1 A procedure shall be in effect so that materials,processes, and components, including raw materials, are inaccordance with the engineering specifications.5.1.1 This procedure shall provide the purchasing agentwith all the information required to order appropriate material.5.1.2 A r

9、eceiving procedure shall be in effect so thatincoming material and components are checked against thepurchasing specifications.5.1.3 A procedure shall be in effect so that material in stockcan be properly identified for future use.5.1.4 Documentation on any material, process, or compo-nents certifie

10、d shall be filed for reference.6. Manufacturing6.1 Amusement ride and device components and systemsshall be manufactured and assembled in accordance with thedesigner/engineer specified criteria.6.2 Changes to the designer/engineer specified criteria shallbe documented and approved by the designer/en

11、gineer or aqualified engineer before components, subassemblies, or sys-tems are placed into use.6.3 Quality Assurance Program:6.3.1 The manufacturer of an amusement ride or deviceshall have a written quality assurance program as specified inPractice F1193 for use in conjunction with the design,manuf

12、acture, construction, modification, or reconditioning ofthe amusement ride or device.1This practice is under the jurisdiction ofASTM Committee F24 on AmusementRides and Devices and is the direct responsibility of Subcommittee F24.24 onDesign and Manufacture.Current edition approved Nov. 1, 2015. Pub

13、lished December 2015. Originallyapproved in 1988. Last previous edition approved in 2014 as F1193 14. DOI:10.1520/F1193-15.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, re

14、fer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.4Available from The American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126.5Available from American Society of Mechanical Engineers (ASME), AS

15、MEInternational Headquarters, Three Park Ave., New York, NY 10016-5990.6Available from TheAmerican Society for Nondestructive Testing (ASNT), P.O.Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959.

16、 United States16.3.2 Quality assurance documents, that is, materialcertifications, test reports, and inspection reports, shall beretained for a period of time as deemed appropriate by themanufacturers.7. Inspection7.1 A procedure shall be in effect so that appropriateinspections are made on manufact

17、ured parts andsubassemblies, for conformance with the designer/engineerspecified criteria.7.2 A procedure shall be in effect so that appropriateinspections are made on purchased components.7.3 A procedure shall be in effect so that completedsubassemblies, or where practical, the assembled amusementr

18、ides or devices are inspected prior to delivery.7.4 Non-conforming components found in 7.1, 7.2,or7.3shall be identified and evaluated. Disposition of the non-conforming components shall be one of the following:7.4.1 The non-conforming component shall be scrapped orrejected, or7.4.2 The non-conformi

19、ng component shall be altered suchthat it cannot be used in the specific intended application forthe component, or7.4.3 The non-conforming component shall be reworked tobring it into compliance and re-inspected in conformance with7.1, 7.2,or7.3 of this practice.7.4.4 The design of the non-conforming

20、 component shall bere-evaluated in accordance with 6.2 of this practice, and thedrawing or documentation shall be modified or created to allowthe component to be used as is.8. Welding8.1 Welding and welding procedures shall be in accordancewith the appropriate American Welding Society (ANSI.AWSD1 sp

21、ecification) or the American Society of MechanicalEngineers, or other equivalent standard, and be performed byappropriately certified or qualified welders as required by thestandard.8.2 Documentation for certified or qualified welders shall bemaintained.9. Certification9.1 Before a manufacturer ship

22、s an amusement ride ordevice, the manufacturer shall generate a document certifyingthat the amusement ride or device is in compliance withPractice F1193. This certification shall be retained with otherquality assurance documents for the amusement ride or device.When requested by an amusement ride or

23、 device-certifyingauthority, purchaser, or owner, the manufacturer shall providea copy of this certification document.10. Information Requirements10.1 The information given in 10.2 and 10.310.15.3 shallbe included, where applicable, on the information plate asspecified in 10.2, and in the documented

24、 operating andmaintenance instructions to be furnished by the manufactureror seller at the time of sale of each amusement ride or device.10.2 Information PlateAmanufacturer-issued informationplate, printed in English, shall be permanently affixed to theride or device in a visible location, and shall

25、 be designed toremain legible for the expected life of the ride or device. Theplate shall include, but not be restricted to, all applicable itemslisted in 10.2 10.2.8.10.2.1 Ride Serial NumberA manufacturer-issued uniqueidentifying number or code affixed to the ride in a permanentfashion.10.2.2 Ride

26、 Name and ManufacturerA manufacturer-issued unique identifying ride name, including the name of themanufacturer by city, state, and country.10.2.3 Ride Model NumberA manufacturer-issued uniqueidentifying number or code assigned to each manufactured typeof ride having the same structural design or co

27、mponents.10.2.4 Date of ManufactureThe date (month and year)determined by the manufacturer that the given ride or devicemet his required construction specifications.10.2.5 Ride SpeedMaximum and minimum revolutionsper minute, feet per second, or miles per hour, as applicable.10.2.6 Direction of Trave

28、lWhen the proper direction oftravel is essential to the design operation of the ride, themanufacturer shall designate the direction of travel, includingreference point for this designation.10.2.7 Passenger Capacity by WeightMaximum total pas-senger weight per passenger position and per ride.10.2.8 P

29、assenger Capacity by NumberMaximum totalnumber of adult or child passengers per passenger position andper ride.10.3 Ride DurationThe actual time the ride is in operationor a passenger is exposed to the elements of the ride functions,including passenger restrictions to maximum exposure time,shall be

30、included.10.4 Recommended Balance of Passenger Loading orUnloadingWhen passenger distribution is essential to theproper operation of the ride or device, the appropriate loadingand unloading procedure with respect to weight distributionshall be provided.10.5 Environmental RestrictionsRecommendations

31、foroperational restrictions relating to environmental conditionssuch as, but not limited to, wind, rain, salt corrosion, andextreme heat or cold.10.6 Recommended Passenger RestrictionsWhereapplicable, any recommended passenger limitations such as,but not limited to, height passenger placement, or an

32、y otherappropriate restrictions.10.7 Electrical Power RequirementsTotal electrical powerrequired to properly operate the ride or device designated inwatts and volts, including minimum and maximum voltagelimits.10.8 Mechanical Power RequirementsMinimum horse-power necessary to operate ride properly.1

33、0.9 Water FlowMinimum/maximum water flow rates.F1193 15210.10 Static InformationThe following information shallbe provided for the amusement ride or device when it is in anonoperational state with no passengers: height, width,diameter, and weight.10.11 Dynamic InformationThe following informationsha

34、ll be provided for the amusement ride or device when it isin an operational state: height, width, diameter, and weight.10.12 Trailering InformationEach trailer necessary for thetransport of a portable amusement ride or device shall beprovided with the following information: height, width, length,and

35、 weight.10.13 Fastener ScheduleA manufacturer-issued schedulefor the correct grade, torque, and placement of all fastenersused in the assembly, or erection, or both, of the ride or device.10.14 Design Loads per Connection PointLoads for eachfooting or equivalent structural connection point as calcul

36、atedfor all the various load combinations as required by Section 8,Loads and Strengths, of Practice F2291.10.15 Elements and StructuresProvided the proposedowner/operator furnishes the manufacturer with necessary dataconcerning proposed installation and usage of the ride ordevice, the manufacturer s

37、hall provide to the proposed owner/operator a description of all structural interface between theride or device and the owner/operator supports. This structuralrequirement definition shall include the following:10.15.1 Maximum static design loads of each footing orequivalent structural connection,10

38、.15.2 Maximum dynamic design loads of each footing orequivalent structural connection, and10.15.3 Any other structural interface design specification.11. Operational Instruction Requirements11.1 The manufacturer of an amusement ride or deviceshall provide, with delivery of each ride or device,docume

39、nted, recommended operating instructions in the Eng-lish language. These instructions shall include, but not belimited to the following:11.1.1 Description of the ride or device operation, includingthe function and operation of its major components.11.1.1.1 Description of the motion(s) of the ride or

40、 deviceduring operation.11.1.1.2 Description of the recommended passenger loadingprocedures during operation, including recommended seating,where applicable.11.1.2 Recommended safety procedures and instructions,and information about safety equipment pertaining to patronsand ride or device operators

41、and attendants.11.1.2.1 Maximum total passenger weight and maximumnumber of passengers by carrier unit or ride total.11.1.2.2 Description of the passenger restraint system, itsrecommended use and operation.11.1.2.3 Ride or device operator and attendant safety check:recommended visual or other inspec

42、tions to be performed byride or device operators and attendants prior to and during eachride or device cycle.11.1.2.4 Instructions to the patron: recommended informa-tion that should be made available to each patron of the ride ordevice.11.1.2.5 Recommendations for operational restriction relat-ing

43、to environmental conditions such as wind, rain, or tem-perature fluctuation.11.1.3 Manufacturers recommended ride or device operat-ing procedures, including the location of ride or deviceoperators and attendants.11.1.3.1 Description of the recommended, daily pre-opening inspection to be performed by

44、 ride or device opera-tor(s) and attendants that is in addition to previously performedmaintenance or other inspections.11.1.3.2 Description of the recommended ride or deviceoperator(s) and attendants positions and functions.11.1.3.3 Description of the recommended series of steps, tobe followed in a

45、 definite order, to complete the operation of theride or device.11.1.4 Manufacturers recommended emergency proce-dures.11.1.4.1 Recommended evacuation procedures for the rideor device.11.1.4.2 Use of emergency power equipment, if providedwith the ride or device.11.1.4.3 Description of any emergency

46、equipment that isprovided with the ride or device, and its uses.11.1.4.4 Description of any emergency procedure madenecessary by an interruption of power, and restart procedures.12. Testing Performance Requirements12.1 Developmental Testing RequirementsWhereapplicable, as determined by the manufactu

47、rer/designer, thefollowing test procedures shall be developed and performed ona prototype amusement ride or device in order that themanufacturer/designer may determine the appropriateness foruse, of not only the parts, but the entire system of a newlydesigned ride or device.12.1.1 Procedures to Veri

48、fy Maximum Safe Design Loads:12.1.1.1 Procedures to verify such design characteristics asrelevant deflections, loads, and forces that are placed on boththe equipment and the passengers during operation of the rideor device,12.1.1.2 A procedure to determine operational limits andrestart criteria due

49、to environmental conditions,12.1.1.3 Procedures to allow the manufacturer to determinesuch factors as component variability and certification require-ments of components, and12.1.1.4 Any other procedures necessary to demonstrate aride or devices appropriateness for its intended use.12.2 Installation Testing Requirements:12.2.1 This section of the guide covers those tests relevantnot only to installation, but also includes post-modification andmajor modifications. The original manufacturer or supplier ofan amusement ride or device shall also provide, wher