ASTM F1193-2017 Standard Practice for Quality Manufacture and Construction of Amusement Rides and Devices《娱乐骑乘和设备质量 制造以及结构的标准实施规程》.pdf

1、Designation: F1193 16F1193 17Standard Practice forQuality, Manufacture, and Construction of AmusementRides and Devices1This standard is issued under the fixed designation F1193; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the y

2、ear of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice establishes the minimum requirements for a quality assurance program and the manufacturing of amu

3、sementrides and devices (including major modifications).1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices an

4、d determine theapplicability of regulatory limitations prior to use.1.3 This international standard was developed in accordance with internationally recognized principles on standardizationestablished in the Decision on Principles for the Development of International Standards, Guides and Recommenda

5、tions issuedby the World Trade Organization Technical Barriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2E543 Specification for Agencies Performing Nondestructive TestingF770 Practice for Ownership, Operation, Maintenance, and Inspection of Amusement Rides and DevicesF1950

6、Specification for Physical Information to be Transferred With Used Amusement Rides and Devices (Withdrawn 2008)3F2291 Practice for Design of Amusement Rides and Devices2.2 AWS Standards:4As applicable.2.3 ASME Standards:5As applicable.2.4 ASNT Document:6Recommended Practice SNT-TC-1A Personnel Quali

7、fication and Certification in Nondestructive Testing3. Significance and Use3.1 The purpose of this practice is to provide the minimum manufacturing requirements for amusement rides and devices andto provide the minimum requirements for a written quality assurance program for an amusement ride or dev

8、ice manufacturer, orcomponent supplier. This is not intended to include suppliers of off-the-shelf components (for example, fasteners, electrical wire,etc.).4. Drawing Control Procedure4.1 A procedure shall be in effect so that appropriate manufacturing drawings, their engineering revisions, and rel

9、ateddocuments are utilized.1 This practice is under the jurisdiction of ASTM Committee F24 on Amusement Rides and Devices and is the direct responsibility of Subcommittee F24.24 on Designand Manufacture.Current edition approved Feb. 15, 2016Oct. 1, 2017. Published March 2016October 2017. Originally

10、approved in 1988. Last previous edition approved in 20152016 asF1193 15.F1193 16. DOI: 10.1520/F1193-16.10.1520/F1193-17.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer

11、 to the standards Document Summary page on the ASTM website.3 The last approved version of this historical standard is referenced on www.astm.org.4 Available from The American Welding Society (AWS), 550 NW LeJeune Rd., Miami, FL 33126.5 Available from American Society of Mechanical Engineers (ASME),

12、 ASME International Headquarters, Three Park Ave., New York, NY 10016-5990.6 Available from The American Society for Nondestructive Testing (ASNT), P.O. Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518.This document is not an ASTM standard and is intended only to provide the user of an ASTM st

13、andard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by A

14、STM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States15. Material and Component Control Procedure5.1 Aprocedure shall be in effect so that materials, processes, and components, including raw mat

15、erials, are in accordance withthe engineering specifications.5.1.1 This procedure shall provide the purchasing agent with all the information required to order appropriate material.5.1.2 A receiving procedure shall be in effect so that incoming material and components are checked against the purchas

16、ingspecifications.5.1.3 A procedure shall be in effect so that material in stock can be properly identified for future use.5.1.4 Documentation on any material, process, or components certified shall be filed for reference.6. Manufacturing6.1 Amusement ride and device components and systems shall be

17、manufactured and assembled in accordance with thedesigner/engineer specified criteria.6.2 Changes to the designer/engineer specified criteria shall be documented and approved by the designer/engineer or a qualifiedengineer before components, subassemblies, or systems are placed into use.6.3 Quality

18、Assurance Program:6.3.1 The manufacturer of an amusement ride or device shall have a written quality assurance program as specified in PracticeF1193 for use in conjunction with the design, manufacture, construction, modification, or reconditioning of the amusement rideor device.6.3.2 Quality assuran

19、ce documents, that is, material certifications, test reports, and inspection reports, shall be retained for aperiod of time as deemed appropriate by the manufacturers.7. Inspection7.1 A procedure shall be in effect so that appropriate inspections are made on manufactured parts and subassemblies, for

20、conformance with the designer/engineer specified criteria.7.2 A procedure shall be in effect so that appropriate inspections are made on purchased components.7.3 A procedure shall be in effect so that completed subassemblies, or where practical, the assembled amusement rides ordevices are inspected

21、prior to delivery.7.4 Non-conforming components found in 7.1, 7.2, or 7.3 shall be identified and evaluated. Disposition of the non-conformingcomponents shall be one of the following:7.4.1 The non-conforming component shall be scrapped or rejected, or7.4.2 The non-conforming component shall be alter

22、ed such that it cannot be used in the specific intended application for thecomponent, or7.4.3 The non-conforming component shall be reworked to bring it into compliance and re-inspected in conformance with 7.1,7.2, or 7.3 of this practice.7.4.4 The design of the non-conforming component shall be re-

23、evaluated in accordance with 6.2 of this practice, and thedrawing or documentation shall be modified or created to allow the component to be used as is.8. Welding8.1 Welding and welding procedures shall be in accordance with the appropriate American Welding Society (ANSI.AWS D1specification) or the

24、American Society of Mechanical Engineers, or other equivalent standard, and be performed by appropriatelycertified or qualified welders as required by the standard.8.2 Documentation for certified or qualified welders shall be maintained.9. Certification9.1 Before a manufacturer ships an amusement ri

25、de or device, the manufacturer shall generate a document certifying that theamusement ride or device is in compliance with Practice F1193. This certification shall be retained with other quality assurancedocuments for the amusement ride or device. When requested by an amusement ride or device-certif

26、ying authority, purchaser, orowner, the manufacturer shall provide a copy of this certification document.10. Information Requirements10.1 The information given in 10.2 and 10.310.15.3 shall be included, where applicable, on the information plate as specifiedin 10.2, and in the documented operating a

27、nd maintenance instructions to be furnished by the manufacturer or seller at the timeof sale of each amusement ride or device.10.2 Information PlateA manufacturer-issued information plate, printed in English, shall be permanently affixed to the rideor device in a visible location, and shall be desig

28、ned to remain legible for the expected life of the ride or device. The plate shallinclude, but not be restricted to, all applicable items listed in 10.2 10.2.8.F1193 17210.2.1 Ride Serial NumberA manufacturer-issued unique identifying number or code affixed to the ride in a permanentfashion.10.2.2 R

29、ide Name and ManufacturerA manufacturer-issued unique identifying ride name, including the name of themanufacturer by city, state, and country.10.2.3 Ride Model NumberA manufacturer-issued unique identifying number or code assigned to each manufactured type ofride having the same structural design o

30、r components.10.2.4 Date of ManufactureThe date (month and year) determined by the manufacturer that the given ride or device met hisrequired construction specifications.10.2.5 Ride SpeedMaximum and minimum revolutions per minute, feet per second, or miles per hour, or distance per unit oftime, as a

31、pplicable.10.2.6 Direction of TravelWhen the proper direction of travel is essential to the design operation of the ride, the manufacturershall designate the direction of travel, including reference point for this designation.10.2.7 Passenger Capacity by WeightMaximum total passenger weight per pass

32、enger position and per ride.10.2.8 Passenger Capacity by NumberMaximum total number of adult or child passengers per passenger position and perride.10.3 Ride DurationThe actual time the ride is in operation or a passenger is exposed to the elements of the ride functions,including passenger restricti

33、ons to maximum exposure time, shall be included.10.4 Recommended Balance of Passenger Loading or UnloadingWhen passenger distribution is essential to the properoperation of the ride or device, the appropriate loading and unloading procedure with respect to weight distribution shall beprovided.10.5 E

34、nvironmental RestrictionsRecommendations for operational restrictions relating to environmental conditions such as,but not limited to, wind, rain, salt corrosion, and extreme heat or cold.10.6 Recommended Passenger RestrictionsWhere applicable, any recommended passenger limitations such as, but not

35、limitedto, height passenger placement, or any other appropriate restrictions.10.7 Electrical Power RequirementsTotal electrical power required to properly operate the ride or device designated in watts,volts, and frequency, including minimum and maximum voltage limits.10.8 Mechanical Power Requireme

36、ntsMinimum horsepower necessary to operate ride properly.10.9 Water FlowMinimum/maximum water flow rates.10.10 Static InformationThe following information shall be provided for the amusement ride or device when it is in anonoperational state with no passengers: height, width, diameter, and weight.10

37、.11 Dynamic InformationThe following information shall be provided for the amusement ride or device when it is in anoperational state: height, width, diameter, and weight.10.12 Trailering InformationEach trailer necessary for the transport of a portable amusement ride or device shall be providedwith

38、 the following information: height, width, length, and weight.10.13 Fastener ScheduleA manufacturer-issued schedule for the correct grade, torque, and placement of all fasteners used inthe assembly, or erection, or both, of the ride or device.10.14 Design Loads per Connection PointLoads for each foo

39、ting or equivalent structural connection point as calculated forall the various load combinations as required by Section 8, Loads and Strengths, of Practice F2291.10.15 Elements and StructuresProvided the proposed owner/operator furnishes the manufacturer with necessary dataconcerning proposed insta

40、llation and usage of the ride or device, the manufacturer shall provide to the proposed owner/operatora description of all structural interface between the ride or device and the owner/operator supports. This structural requirementdefinition shall include the following:10.15.1 Maximum static design

41、loads of each footing or equivalent structural connection,10.15.2 Maximum dynamic design loads of each footing or equivalent structural connection, and10.15.3 Any other structural interface design specification.11. Operational Instruction Requirements11.1 The manufacturer of an amusement ride or dev

42、ice shall provide, with delivery of each ride or device, documented,recommended operating instructions in the English language. These instructions shall include, but not be limited to the following:11.1.1 Description of the ride or device operation, including the function and operation of its major

43、components.11.1.1.1 Description of the motion(s) of the ride or device during operation.11.1.1.2 Description of the recommended passenger loading procedures during operation, including recommended seating,where applicable.F1193 17311.1.2 Recommended safety procedures and instructions, and informatio

44、n about safety equipment pertaining to patrons and rideor device operators and attendants.11.1.2.1 Maximum total passenger weight and maximum number of passengers by carrier unit or ride total.11.1.2.2 Description of the passenger restraint system, its recommended use and operation.11.1.2.3 Ride or

45、device operator and attendant safety check: recommended visual or other inspections to be performed by rideor device operators and attendants prior to and during each ride or device cycle.11.1.2.4 Instructions to the patron: recommended information that should be made available to each patron of the

46、 ride or device.11.1.2.5 Recommendations for operational restriction relating to environmental conditions such as wind, rain, or temperaturefluctuation.11.1.3 Manufacturers recommended ride or device operating procedures, including the location of ride or device operators andattendants.11.1.3.1 Desc

47、ription of the recommended, daily pre-opening inspection to be performed by ride or device operator(s) andattendants that is in addition to previously performed maintenance or other inspections.11.1.3.2 Description of the recommended ride or device operator(s) and attendants positions and functions.

48、11.1.3.3 Description of the recommended series of steps, to be followed in a definite order, to complete the operation of the rideor device.11.1.4 Manufacturers recommended emergency procedures.11.1.4.1 Recommended evacuation procedures for the ride or device.11.1.4.2 Use of emergency power equipmen

49、t, if provided with the ride or device.11.1.4.3 Description of any emergency equipment that is provided with the ride or device, and its uses.11.1.4.4 Description of any emergency procedure made necessary by an interruption of power, and restart procedures.12. Testing Performance Requirements12.1 Developmental Testing RequirementsWhere applicable, as determined by the manufacturer/designer, the following testprocedures shall be developed and performed on a prototype amusement ride or device in order that the manufacturer/designer maydetermine the ap