ASTM F1282-2006 Standard Specification for Polyethylene Aluminum Polyethylene (PE-AL-PE) Composite Pressure Pipe《聚乙烯 铝 聚乙烯(PE-AL-PE)复合材料压力管的标准规范》.pdf

1、Designation: F 1282 06An American National StandardStandard Specification forPolyethylene/Aluminum/Polyethylene (PE-AL-PE) CompositePressure Pipe1This standard is issued under the fixed designation F 1282; the number immediately following the designation indicates the year oforiginal adoption or, in

2、 the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.Note Section 5.3.3.2 was reinstated into the standard and the year date was changed on Jan. 13

3、, 2006.1. Scope1.1 This specification covers a coextruded polyethylenecomposite pressure pipe with a welded aluminum tube rein-forcement between the inner and outer layers. The inner andouter polyethylene layers are bonded to the aluminum tube bya melt adhesive. Included is a system of nomenclature

4、for thepolyethylene-aluminum-polyethylene (PE-AL-PE) pipes, therequirements and test methods for materials, the dimensionsand strengths of the component tubes and finished pipe,adhesion tests, and the burst and sustained pressure perfor-mance. Also given are the requirements and methods ofmarking. T

5、he pipe covered by this specification is intended foruse in potable water distribution systems for residential andcommercial applications, water service, underground irrigationsystems, and radient panel heating systems, baseboard, snow-and ice-melt systems, and gases that are compatible withcomposit

6、e pipe and fittings.1.2 This specification relates only to metal and plasticcomposite pipes incorporating a welded metallic tube. Thewelded metallic tube of itself is capable of sustaining internalpressures. Pipes consisting of metallic layers not weldedtogether are outside the scope of this specifi

7、cation.1.3 Specifications for connectors for use with pipe meetingthe requirements of this specification are given in Annex A1.1.4 This specification excludes crosslinked polyethylene-aluminum-crosslinked polyethylene pipes (see SpecificationF 1281).1.5 The values stated in SI units are to be regard

8、ed as thestandard. The values given in parentheses are for informationonly.1.6 The following precautionary caveat pertains only to thetest methods portion, Section 9, of this specification: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the

9、 responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:2D 618 Practice for Conditioning Plastics for TestingD 1248 Specification for Polyethylene

10、 Plastics ExtrusionMaterials for Wire and CableD 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD 1599 Test Method for Resistance to Short-Time Hydrau-lic Pressure of Plastic Pipe, Tubing, and FittingsD 1600 Terminology for Abbreviated Terms Relating toPlasticsD

11、1898 Guide for Application of Basic Statistical Methodsto Weathering Tests3D 2104 Specification for Polyethylene (PE) Plastic Pipe,Schedule 40D 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD 2837 Test Method for Obtaining Hydrostatic DesignBasis for Thermoplastic Pi

12、pe Materials or Pressure DesignBasis for Thermoplastic Pipe ProductsD 3035 Specification for Polyethylene (PE) Plastic Pipe(DR-PR) Based on Controlled Outside DiameterD 3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsE8 Test Methods for Tension Testing of Metallic MaterialsF 4

13、12 Terminology Relating to Plastic Piping SystemsF 1281 Specification for Crosslinked Polyethylene/Aluminum/Crosslinked Polyethylene (PEX-AL-PEX) Pres-sure PipeF 1974 Specification for Metal Insert Fittings for1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Syste

14、ms and is the direct responsibility of Subcommittee F17.11 onComposite.Current edition approved Jan. 13, 2006. Published January 2006. Originallyapproved in 1990. Last previous edition approved in 2005 as F 1282 05.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM

15、Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Polyethylene/Aluminu

16、m/Polyethylene and CrosslinkedPolyethylene/Aluminum/Crosslinked Polyethylene Com-posite Pressure Pipe2.2 NSF Standard:Standard No. 14 Plastics Piping System Components andRelated Materials4Standard No. 61 Drinking Water System ComponentsHealth Effects42.3 Uniform Classification Committee Standard:Un

17、iform Freight Classification52.4 National Motor Freight Association Standard:National Motor Freight Classification62.5 Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)72.6 Military Standard:MIL-STD-129 Marking for Shipment and Storage73. Terminology3.1 DefinitionsDefinitions

18、 are in accordance with Termi-nology F 412, and abbreviations are in accordance with Ter-minology D 1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 assemblythe joint between a fitting and a length ofpipe.3.2.2 pipe the complete structure, consisting of the a

19、lu-minum, melt adhesive, and polyethylene layers intimatelybonded together. The pipe for this specification is termed aPE-AL-PE composite pipe.3.2.3 pipe hoop stressfor simplicity the value of the hoopstress quoted assumes a homogeneous wall. Local values ofstress will vary with the different layers

20、 (see 3.2.3.1).3.2.3.1 DiscussionThick walled plastic pipes producedfrom one material have hoop stresses that vary through thewall, and are usually described by the Lame Theory. Thecomposite nature of the PE-AL-PE pipe, composed of materi-als with very different Youngs Modulus values, will, onpressu

21、rization, not have a uniform stress distribution throughthe thickness of the wall of the pipe. The PE-AL-PE pipes havea hoop stress distribution that differs substantially from boththe thick and thin walled pipe cases.4. Pipe Classification4.1 Pipe DiameterThe PE-AL-PE composite pipes areclassified

22、by outside diameter.4.2 Pipe Dimension RatioThe concept of dimension ratiois not relevant to PE-AL-PE laminated pipes, and cannot beused to relate pressure rating with total wall thickness.5. Materials5.1 GeneralThe PE-AL-PE pipe is composed of onemetallic layer, two layers of the same polymeric adh

23、esive andtwo layers of the same polyethylene. For pipe made to thisspecification the constituent materials must meet the followingrequirements:5.2 AluminumThe aluminum shall have a thickness asspecified in Table 1. The material shall have minimum elon-gations and ultimate tensile strengths of 20 % a

24、nd 100 MPa(14 600 psi), respectively. The tests shall be conducted accord-ing to Test Methods E8.5.3 Polyethylene:5.3.1 Polyethylene plastics used to make pipe meeting therequirements of this specification are categorized by means oftwo criteria, namely, (1) short-term strength tests and (2)long-ter

25、m strength tests.5.3.2 This specification covers pipe made from PE plasticsas defined by three hydrostatic design stresses developed on thebasis of long-term tests (see Appendix X1).5.3.3 Polyethylene plastics used to make pipe meeting therequirements of this specification shall be virgin resin meet

26、ingthe requirements of either Grade PE20A, B, or C; GradePE23A, B, or C; Grade PE30A, B, or C; or Grade PE33A, B,or C in accordance with Specification D 3350.5.3.3.1 Class B compounds shall have sufficient ultraviolet(UV) stabilizers to protect the pipe from deleterious effects dueto continuous outd

27、oor exposure during storage and shipping.Pipe produced from Class B compounds is not suitable forexposed outdoor application. Class A, B, and C compoundsshall have sufficient antioxidants to meet the requirements inSpecification D 3350.4Available from the NSF International, N. 789 Dixboro Rd., Ann A

28、rbor, MI48113-0140.5Available from the Uniform Classification Committee, Suite 1106, 222 SouthRiverside Plaza, Chicago, IL 60606.6Available from the National Motor Freight Traffic Association, Inc., NationalMotor Freight Classification, American Tracking Associations, Inc., Traffic Dept.,1616 P St.,

29、 NW, Washington, DC 20036.7Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5098, Attn: NPODS.TABLE 1 Outside Diameters, Aluminum Thickness, and Tolerances for PE-AL-PENominal Pipe Size,mm (in.)Minimum OutsideDiameter, mm (in.)Tolerance

30、on Minimum,mm (in.)Maximum Out-of-Roundness,Amm (in.)Minimum AluminumThickness, mm (in.)Tolerance on Thickness,mm (in.)0912 (38) 12.00 (0.472) +0.30 (0.012) 0.3 (0.012) 0.18 (0.007) +0.09 (+0.0035)1216 (12) 16.00 (0.630) +0.30 (0.012) 0.4 (0.016) 0.18 (0.007) +0.09 (+0.0035)1620 (58) 20.00 (0.787) +

31、0.30 (0.012) 0.5 (0.020) 0.23 (0.009) +0.09 (+0.0035)2025 (34) 25.00 (0.984) +0.30 (0.012) 0.5 (0.020) 0.23 (0.009) +0.09 (+0.0035)2532 (1) 32.00 (1.260) +0.30 (0.012) 0.5 (0.020) 0.28 (0.011) +0.09 (+0.0035)3240 (114) 40.10 (1.579) +0.30 (0.012) 0.5 (0.020) 0.33 (0.014)4150 (112) 50.10 (1.972) +0.3

32、0 (0.012) 0.5 (0.020) 0.47 (0.020)5163 (2) 63.10 (2.484) +0.40 (0.016) 0.5 (0.020) 0.57 (0.024)6075 (212) 75.10 (2.957) +0.60 (0.024) 1.0 (0.039) 0.67 (0.028)AThe out-of-roundness specification applies only to tubing prior to coiling.F12820625.3.3.2 Only polyethlene plastics meeting the requiremento

33、f Grade PE2406 as defined in Specification D 3350 shall beused to manufacture pipe rated at 82C (180F). The PE2406shall be an ethylene-octene copolymer having a PPI listing for82C (180F).5.3.4 The polyethylene compound used shall meet theminimum 80C (176F) temperature stress rupture lifetimes forpip

34、e as specified in Specifications D 2104 and D 3035.5.4 Melt AdhesiveThe material shall have a density cell of1, 2, or 3; a melt index cell of 1, 2, or 3; and a color code ofA or B, in accordance with Specification D 3350.5.5 Rework MaterialClean rework material, generatedfrom the manufacturers own p

35、roduction, may be used by thesame manufacturer, as long as the pipe produced meets all ofthe requirements of this specification. Rework material con-taining aluminum or reprocessed or recycled plastics shall notbe used for the production of pipe.6. Requirements Requirements6.1 GeneralThe requirement

36、s and test methods in thisspecification cover PE-AL-PE pipes. Tests on the individuallayers that comprise this composite pipe are outside the scopeof this specification. The raw materials used, however, mustconform to the requirements in Section 5.6.2 Dimensions and Tolerances of Pipe:6.2.1 Pipe Dia

37、meterThe minimum outside diameter andtolerances of the pipe shall meet the requirements given inTable 1, when measured in accordance with 9.1 and 9.1.2.Maximum and minimum (out-of-roundness) tolerances applyonly to measurements made on pipe prior to coiling.6.2.2 Pipe Wall ThicknessThe total pipe wa

38、ll thicknessshall meet the requirements given in Table 2, when measuredin accordance with 9.1 and 9.1.3. The minimum wall thicknessat any point of measurement of the pipe shall not be less thanthe minimum wall thickness specified in Table 2.6.2.3 Outer Polyethylene Layer Thickness The thicknessof th

39、e outer layer of polyethylene in the PE-AL-PE pipe shallhave a minimum value and tolerance as specified in Table 2,except for the polyethylene material overlaying the weld,which shall have a minimum thickness of half that specified inTable 2. The polyethylene thickness is measured in accordancewith

40、9.2.6.2.4 Pipe LengthThe pipe shall be supplied coiled or instraight lengths as agreed upon with the purchaser with anallowable tolerance of 0 mm.6.3 Adhesion Test:6.3.1 For Sizes 0912 (38) to 2532 (1) there shall be nodelamination of the PE and AL, either on the bore side or theoutside (see Fig. 1)

41、. The test shall be conducted in accordancewith 9.3.1.6.3.2 The adhesion test of the PE-layer to the aluminum forSizes 3240 (114) to 6075 (212) is carried out by a separationtest. The minimum adhesive force is specified in Table 3. Theadhesive force shall not fall below these levels. The test shallb

42、e conducted in accordance with 9.3.2.6.4 Apparent Tensile Strength of Pipe The pipe rings,when tested in accordance with 9.4, shall meet the minimumstrength as specified in Table 4.6.5 Minimum Burst PressureThe minimum burst pressurefor PE-AL-PE pipe shall be as given in Table 4, whendetermined in a

43、ccordance with 9.5.6.6 Sustained Pressure:6.6.1 The PE-AL-PE pipe rated at 60C ( 140F) shall notfail, balloon, burst, or weep, as defined in Test Method D 1598,when tested for 10 h at the test pressure given in Table 5 at atemperature of 60C (140F) in accordance with 9.6.6.6.2 PE-AL-PE pipe rated at

44、 82C ( 180F) shall not fail,balloon, burst, or weep as definded in Test Method D 1598when tested in accordance with 9.6 for 10 h at the test pressuregiven in Table 5 at a temperature of 82C (180F).7. Workmanship7.1 The pipe shall be free of visible cracks, holes, foreigninclusions, blisters, and oth

45、er known injurious defects. Thepipe shall be as uniform as commercially practicable in color,opacity, and regularity of the distribution of the polyethyleneinside and outside.8. Sampling and Conditioning8.1 SamplingTake a sample of the PE-AL-PE pipe suffi-cient to determine conformance with this spe

46、cification. Thenumber of specimens designated for each test shall be takenfrom pipe selected at random in accordance with the randomsampling plan of Practice D 1898.NOTE 1Sample size and testing frequency of lots for quality controlmust be established by the manufacturer to ensure conformance to the

47、specification. Sampling and frequency will vary with the specific circum-stances.8.2 Test SpecimensNot less than 50 % of the test speci-mens required for any pressure test shall have at least part ofTABLE 2 Wall Thickness for PE-AL-PE Composite PipeNominal PipeSize, mm (in.)Total WallThickness, min,

48、mm (in.)WallTolerance(+) mmOuter PE LayerThickness, min,mm (in.)Inner PE LayerThickness, min,mm (in.)0912 (38) 1.60 (0.063) 0.40 (0.016) 0.40 (0.016) 0.70 (0.028)1216 (12) 1.65 (0.065) 0.40 (0.016) 0.40 (0.016) 0.90 (0.035)1620 (58) 1.90 (0.075) 0.40 (0.016) 0.40 (0.016) 1.00 (0.039)2025 (34) 2.25 (

49、0.089) 0.50 (0.020) 0.40 (0.016) 1.10 (0.043)2532 (1) 2.90 (0.114) 0.60 (0.024) 0.40 (0.016) 1.20 (0.047)3240 (114) 3.85 (0.152) 0.60 (0.024) 0.40 (0.016) 1.70 (0.067)4150 (112) 4.35 (0.171) 0.60 (0.024) 0.40 (0.016) 1.70 (0.067)5163 (2) 5.80 (0.228) 0.60 (0.024) 0.40 (0.016) 2.05 (0.081)6075 (212) 7.25 (0.285) 0.60 (0.024) 0.40 (0.016) 2.80 (0.110)F1282063the marking in their central sections. The central section is thatportion of the pipe that is at least one pipe diameter away froman end closure.8.3 ConditioningCondition th