ASTM F1290-1998a(2004) Standard Practice for Electrofusion Joining Polyolefin Pipe and Fittings《电熔融连接聚烯烃管及配件标准规程》.pdf

1、Designation: F 1290 98a (Reapproved 2004)An American National StandardStandard Practice forElectrofusion Joining Polyolefin Pipe and Fittings1This standard is issued under the fixed designation F 1290; the number immediately following the designation indicates the year oforiginal adoption or, in the

2、 case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice describes general procedures for makingjoints with polyolefin pipe and f

3、ittings by means of electrofu-sion joining techniques. These should be regarded as generalprocedures and not as a substitute for the installation proce-dures specified by the manufacturers. Manufacturers should berequested to supply specific recommendations for joining theirproducts.NOTE 1Reference

4、to the manufacturer in this practice is defined as theelectrofusion fitting manufacturer.1.2 The techniques covered are applicable only to joiningpolyolefin pipe and fittings of related polymer chemistry, forexample, polyethylenes to polyethylenes using a polyethyleneelectrofusion fitting. Consult t

5、he manufacturers recommenda-tions for compatibility of the electrofusion fitting with thespecific pipe or fitting material to be joined.1.3 The electrofusion joining technique described can pro-duce sound joints between polyolefin pipe and fittings, pro-vided that all products involved (that is, pip

6、e and fittings) meetthe appropriate ASTM specifications.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bilit

7、y of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 1600 Terminology for Abbreviated Terms Relating toPlasticsF 412 Terminology Relating to Plastic Piping SystemsF 1055 Specification for Electrofusion Type PolyethyleneFittings for Outside Diameter Controlled Polyeth

8、ylenePipe and Tubing3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F 412, and abbreviations are in accordance with Ter-minology D 1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 control boxthe apparatus placed between the powers

9、ource and the electrofusion fitting to regulate energy input tothe fitting.4. Significance and Use4.1 Using the procedures in Sections 8 and 9, the manufac-turers instructions and equipment, pressure-tight joints can bemade between manufacturer-recommended combinations ofpipe that are as strong as t

10、he pipe itself.5. Operator Experience5.1 Skill and knowledge on the part of the operator arerequired to obtain a good quality joint. Each operator shall bequalified in accordance with recommended procedures and anyregulatory agency or industry organization that has jurisdictionover these practices.5

11、.2 These procedures require the use of electrical andmechanical equipment. The person responsible for the joiningof polyolefin pipe and fittings should ensure that recommendedprocedures developed for the electrofusion fittings involved,including the safety precaution to be followed, are issuedbefore

12、 joining operations commence. It is especially importantthat the operator be aware of specific instructions regarding theuse of electrical equipment in the presence of a potentiallyexplosive environment.6. Electrofusion Joining Processes6.1 Electrofusion is a heat-fusion joining process where aheat

13、source is an integral part of the fitting. When electriccurrent is applied, heat is produced, melting and joining thecomponents. Fusion occurs when the joint cools below the melttemperature of the material. The specified fusion cycle used1This practice is under the jurisdiction of ASTM Committee F17

14、 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.20 on Joining.Current edition approved Nov. 1, 2004. Published November 2004. Originallyapproved in 1990. Last previous edition approved in 1998 as F 1290 98a.2For referenced ASTM standards, visit the ASTM website, www.as

15、tm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.requires

16、 consideration of the properties of the materials beingjoined, the design of the fitting being used, and the environ-mental conditions. See Specification F 1055 for performancerequirements of polyethylene electrofusion fittings.6.2 Adequate joint strength for field testing is attained whenthe fittin

17、g is not disturbed or moved until the joint materialcools (Note 2). Bond strength can be affected if the joint is notallowed to cool sufficently.NOTE 2Polybutylene undergoes a crystalline transformation for sev-eral days after cooling below its melt temperature. Although this phenom-enon has an effe

18、ct on the ultimate physical properties of the material, itseffect on testing of joints has not been found to be significant. If there isany question concerning the effects of crystallization, tests should beconducted on joints that have been conditioned for different periods oftime in order to estab

19、lish the conditioning-time relationship.7. Classification7.1 Technique 1: Coupling TypeThe electrofusion cou-pling technique involves heat fusion of pipes with a tubularfitting with pipe sections inserted in each end of the fitting. Thecoupling contains an internal heat source. The heat source canbe

20、: (1) a resistance wire coil located on the inner surface of thefitting, or (2) the fitting itself can be made of an electricallyconductive material. When electric current is applied, heat isproduced in the fitting melting the inside of the fitting and theoutside of the pipe. The melted material fro

21、m the two compo-nents flow together and fuse as the joint cools. A device shouldbe used to secure the joint and hold it in axial alignment duringthe joining process. The device may be either an external clampor one which is integral to the coupling.7.2 Technique 2: Saddle TypeThe electrofusion saddl

22、etechnique involves heat fusion of a saddle fitting to the outersurface of a pipe. The heat source is located on the fusionsurface of the concave base of the saddle fitting and can beeither: (1) a resistance wire coil, or (2) a conductive polymer.When electric current is applied, heat is produced at

23、 theinterface of the pipe and fitting, melting the surface of the twocomponents. The fusion bond occurs when the melted materi-als of the two components flow together and cool below themelting temperature of the material. During the fusion process,a clamping device should be used to hold the fitting

24、 in place onthe pipe. This device may be either an external clamp or onethat is integral to the saddle fitting itself.8. Apparatus8.1 General Recommendations:8.1.1 Power SourceAn adequate source of electricity isrequired. Consult the manufacturers recommendations for thetype of power (ac or dc), inp

25、ut voltage, frequency (Hertz) andpower output (KW) required for proper fusion of fittings. Atransformer may be required if the source voltage differs fromthe voltage recommended by the manufacturer.8.1.2 Extension CordIf the power source is remote fromthe installation site, an extension cord may be

26、required. Selectan extension cord of sufficient conductor size to deliver therequired voltage to the control box.8.1.3 Control BoxA control box is required to deliver theappropriate amount of energy to the electrofusion fitting.Semi-automatic and fully automatic control boxes may incor-porate either

27、 timers or sensing circuits which monitor tempera-tures, current, or pressures in the fittings during the fusionprocess. Not all control boxes are compatible with all electro-fusion fittings. Consult the manufacturer to determine thecompatibility of control boxes not made by the same manu-facturer a

28、s the fitting.8.1.4 Alignment DevicesVarious types of alignment de-vices are available and may be required for a particular fitting.The alignment device should prevent movement of the com-ponents being joined during the fusion and cooling cycles.8.1.5 Surface Preparation EquipmentThe purpose of sur-

29、face preparation is to remove surface contamination andoxidation from pipe or fitting spigot (Note 3).NOTE 3Surface preparation is very important to assure total fusion.8.1.5.1 ToolsA surface cleaning tool is required for cer-tain fitting designs to remove the outer layer or skin of materialon the p

30、ipe or fitting spigot surface prior to fusion. Tools usedfor that purpose are commonly called scrapers. Only qualifiedprocedures and approved tools should be used. Emery cloth orsandpaper is not recommended.8.1.6 MiscellaneousThe following equipment may beuseful to assist in the electrofusion joinin

31、g procedure:8.1.6.1 Tubing CutterUsed to obtain square end cuts onpipe.8.1.6.2 Marking PenUsed to mark the fitting location onthe pipe surface for certain fitting designs. It may be useful tomark the pipe to define the boundaries before scraping orabrading the pipe surface.8.1.6.3 Wiping ClothA clea

32、n, dry, non-synthetic, lint-freecloth or paper towel should be used for removing surfacepreparation residue from the joining surfaces. Considerationsof the hazards of static electricity should be applied in selectionof a wiping cloth material.8.1.6.4 Rerounding DevicesRerounding equipment is thatequ

33、ipment used to bring the pipe into the out of roundlimitation requirements of the applicable pipe standard or thelimitations established by the electrofusion fitting manufac-turer, whichever is more severe.9. Joining Procedure9.1 PrecautionFusion quality can be affected if extremeweather conditions

34、exist. Therefore, the ambient temperaturelimits should be considered when making field joints. Observenormal precautions in the use of electrical equipment, espe-cially in wet environments.9.2 Technique 1: Coupling Procedure:NOTE 4When fittings are to be used to repair pipe under conditionswhere lin

35、e pressure buildup is anticipated, pressure should be blocked offor vented to prevent excessive pressure buildup during the joining andcooling cycle.9.2.1 Cut the pipe ends squarely and remove burrs orshavings. Clean and dry the pipe by wiping with a clean papertowel or cloth.9.2.2 Remove the outer

36、surface of the pipe using recom-mended procedure and tools. Avoid gouging or removingexcessive material from the pipe surface. Care should be takento maintain the specified minimum wall for the pipe.F 1290 98a (2004)2NOTE 5For certain non-pressure applications, removal of the pipeouter surface mater

37、ial may not be required. Consult the manufacturer forrecommendations.9.2.3 If pipe inserts are supplied with the electrofusionfitting, install these inserts into the pipe ends.NOTE 6Care should be taken to ensure that fitting and pipe jointsurfaces are properly handled and maintained free of contami

38、nation, suchas dirt, debris, or other sources of contamination such as oil from theoperators hands which could have a deleterious effect on joint quality.9.2.4 Center the fitting on the pipe ends. The gap betweenthe pipe ends should not exceed the fitting manufacturersrecommended value.9.2.5 Secure

39、the fitting and pipe in place to prevent move-ment during the fusion and cooling cycles using the recom-mended alignment tool.9.2.6 Attach leads from the control box to the fitting. Followrecommended procedures to ensure leads are connected andworking properly.9.2.7 Activate the fusion cycle in acco

40、rdance with theinstallation instructions. When the cycle is complete, followthe recommended procedures for disconnecting the leads fromthe fitting.9.2.8 Allow the assembly to cool before removing thealignment tool. Consult instructions for recommended coolingprocedures.9.2.9 Joint AcceptanceAssure t

41、he fusion cycle was com-pleted without interruption for the prescribed time for fittingtype and size being joined.9.3 Technique 2: Saddle Procedure:9.3.1 Clean and dry the joining surface of the pipe bywiping with a clean paper towel or cloth.9.3.2 Remove the outer surface of the pipe using recom-me

42、nded procedure and tools. Surface preparation is onlyrequired in the area where the fitting is to be installed. Avoidgouging or removing excessive material from the pipe surface.Be careful not to alter the contour of the pipe during thisprocedure.9.3.3 Position the saddle fitting on the prepared sur

43、face ofthe pipe. Secure the fitting in place to prevent movementduring the fusion and cooling cycles. Handle the fittingcarefully to avoid contamination of the fusion surfaces (Note6).9.3.4 Attach leads from the control box to the fitting. Followrecommended procedures to ensure that the leads are co

44、n-nected and working properly.9.3.5 Activate the fusion cycle in accordance with theinstallation instructions. When the cycle is complete, followthe recommended procedures for disconnecting the leads fromthe fitting.9.3.6 Allow the assembly to stand until it is cool beforeremoving pipe from the alig

45、nment or clamping device. Consultinstructions for recommended cooling procedures.9.3.7 Joint AcceptanceAssure the fusion cycle was com-pleted without interruption for the prescribed time for fittingtype and size being joined.ASTM International takes no position respecting the validity of any patent

46、rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at

47、any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments

48、 will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by

49、 ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).F 1290 98a (2004)3