ASTM F1499-2001(2008) Standard Specification for Coextruded Composite Drain Waste and Vent Pipe (DWV)《共挤制复合排水、排污、通风管(DWV)的标准规范》.pdf

1、Designation: F 1499 01 (Reapproved 2008)An American National StandardStandard Specification forCoextruded Composite Drain, Waste, and Vent Pipe (DWV)1This standard is issued under the fixed designation F 1499; the number immediately following the designation indicates the year oforiginal adoption or

2、 in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers coextruded composite drain,waste, and vent pipe (DWV)

3、 The pipe is produced in Schedule40 IPS sizes by a coextrusion die system, in which theconcentric layers are formed and combined before exiting thedie.1.1.1 Coextruded composite drain, waste, and vent pipe,DWV, by definition, is permitted to be produced with two ormore layers. The outer layer shall

4、 be ABS. The middle layer ispermitted to be thermally foamed PVC or solid PVC or a blendof rework material, as specified in the rework material section.The inner layer is permitted to be solid PVC orABS, or a blendof rework material as specified in the rework material section.1.1.2 The function of t

5、his specification is to provide stan-dardization of product, technical data, and serve as a purchas-ing guide.1.2 DWV is permitted to be produced utilizing a two layeror three layer coextrusion die.1.3 Materials that do not meet the requirements of thematerial section are excluded.1.4 Pipe produced

6、to this specification is permitted to bejoined using molded fittings meeting the requirements ofSpecification D 2661 or Specification F 628. The fitting pat-terns must comply with Specification D 3311.1.5 Pipe produced to this specification is permitted to beperforated in accordance with any specifi

7、ed standard or byagreement between the purchaser and the supplier.1.6 Pipe produced to this specification is permitted to bebelled for joining by solvent cementing or belled for joining byan elastomeric seal (gasket), in accordance with any specifiedstandard or by agreement between the purchaser and

8、 thesupplier.1.7 Recommendations for storage, joining, and installationare provided inAppendix X1,Appendix X2, andAppendix X3,respectively.1.8 The values stated in inch-pound units are to be regardedas the standard. The SI units given in parentheses are forinformation only.1.9 The text of this speci

9、fication references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of this specification.1.10 The values stated in inch-pound units are to be re-garded as standard. The values

10、 given in parentheses aremathematical conversions to SI units that are provided forinformation only and are not considered standard.1.11 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to estab

11、lish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.NOTE 1Specifications related to this specification are as follows:Specifications D 2661, D 2665, F 628, and F 891.2. Referenced Documents2.1 The following standards contain provision

12、s that, thoughreferenced in this specification, constitute provisions of thisspecification. All standards are subject to revision and partiesusing this specification, shall reference the most recent editionof the standards listed as follows:2.2 ASTM Standards:2D 618 Practice for Conditioning Plastic

13、s for TestingD 696 Test Method for Coefficient of Linear Thermal Ex-pansion of Plastics Between 30C and 30C with aVitreous Silica DilatometerD 883 Terminology Relating to PlasticsD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 1898 Practice for Sampling of Plastics3D 1972 Practice for

14、Generic Marking of Plastic Products1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.63 on DWV.Current edition approved Nov. 1, 2008. Published February 2009. Originallypublished as approved in 1994. Last

15、 previous edition approved in 2001 asF 1499 01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn. Th

16、e last approved version of this historical standard is referencedon www.astm.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD 2235 Specification fo

17、r Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe and FittingsD 2321 Practice for Underground Installation of Thermo-plastic Pipe for Sewers and Other Gravity-Flow Applica-tionsD 2412 Test Method for Determination of External LoadingCharacteristics of Plastic Pipe by Parallel-P

18、late LoadingD 2444 Test Method for Determination of the Impact Re-sistance of Thermoplastic Pipe and Fittings by Means of aTup (Falling Weight)D 2661 Specification for Acrylonitrile-Butadiene-Styrene(ABS) Schedule 40 Plastic Drain, Waste, and Vent Pipeand FittingsD 2665 Specification for Poly(Vinyl

19、Chloride) (PVC) Plas-tic Drain, Waste, and Vent Pipe and FittingsD 3311 Specification for Drain, Waste, and Vent (DWV)Plastic Fittings PatternsD 3965 Specification for Rigid Acrylonitrile-Butadiene-Styrene (ABS) Materials for Pipe and FittingsD 4000 Classification System for Specifying Plastic Mate-

20、rialsD 4396 Specification for Rigid Poly(Vinyl Chloride) (PVC)and Chlorinated Poly(Vinyl Chloride) (CPVC) Com-pounds for Plastic Pipe and Fittings Used in NonpressureApplicationsD 5033 Guide for Development of ASTM Standards Relat-ing to Recycling and Use of Recycled Plastics4E 105 Practice for Prob

21、ability Sampling Of MaterialsE 122 Practice for Calculating Sample Size to Estimate,With Specified Precision, the Average for a Characteristicof a Lot or ProcessF 402 Practice for Safe Handling of Solvent Cements,Primers, and Cleaners Used for Joining Thermoplastic Pipeand FittingsF 412 Terminology

22、Relating to Plastic Piping SystemsF 628 Specification for Acrylonitrile-Butadiene-Styrene(ABS) Schedule 40 Plastic Drain, Waste, and Vent PipeWith a Cellular CoreF 891 Specification for Coextruded Poly(Vinyl Chloride)(PVC) Plastic Pipe With a Cellular Core2.3 Federal Standard:Fed. Std. No. 123 Marki

23、ng for Shipments (Civil Agencies)52.4 Military Standard:MIL-STD-129 Marking for Shipment and Storage52.5 ANSI Standard:ANSI Z 34.1 American National Standard for Certification-Third-Party Program6ANSI Z 34.2 American National Standard forCertification-Self-Certification by Producer or Supplier62.6 U

24、niform Classification Committee Standards:Uniform Freight Classification72.7 National Motor Freight Traffc Association Standard:National Motor Freight Classification83. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology D 883 and F 412.Abbreviations are in accordance withTermi

25、nology D 1600. Plastic materials are classified in accor-dance with Classification D 4000. Generic marking is inaccordance with Practice D 1972.3.1.1 coextruded pipepipe consisting of two or moreconcentric layers of material bonded together in processing byany combination of temperature, pressure, g

26、rafting, crosslink-ing, or adhesion.3.1.2 compounda mixture of a polymer with other ingre-dients such as inert fillers, stabilizers, catalysts, processingaids, lubricants, impact modifiers, pigments, or curing agents.3.1.3 out-of-roundnessthe allowed difference between themaximum measured diameter a

27、nd the minimum measureddiameter (stated as an absolute deviation).3.1.4 thermally foamed plastica cellular plastic producedby applying heat to effect gaseous decomposition or volatilizeof a constituent. (1985)3.1.5 virgin plastic, (adj)materials in the form of pellets,granules, powder, floc, or liqu

28、id that has not been subjected touse or processing other than that required for its initialmanufacture. (1985)3.2 Definitions of Terms Specific to This Standard:3.2.1 ABS/PVCan acronym for a blend of acrylonitrile-butadiene-styrene and poly vinyl chloride.3.2.2 lota lot shall consist of all pipe pro

29、duced, of onesize, from one extrusion line, during one designated 24-hperiod.3.2.3 rework materiala blend of the different materialsgenerated from coextruded composite drain, waste, and ventpipe (DWV).4. Classification4.1 Coextruded composite drain, waste, and vent pipe,DWV, produced in compliance t

30、his specification will providepipe suitable for the drainage and venting of sewage andcertain other liquid wastes.NOTE 2Before installing coextruded composite pipe in an industrialwaste disposal system, the approval of the cognizant building codeauthority should be obtained as conditions not commonl

31、y found in normaluse may be encountered and temperatures in excess of 180F (82C) maybe encountered.5. Ordering Information5.1 Orders for coextruded composite drain, waste, and ventpipe, DWV, produced in compliance with this specificationshould include the following:5.1.1 ThisASTM designation number,

32、 and the year of issue,4Withdrawn. The last approved version of this historical standard is referencedon www.astm.org.5Available from Naval Publications and Forms Center, 5801 Tabor Ave.,Philadelphia, PA 19120.6Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, Ne

33、w York, NY 10036, http:/www.ansi.org.7Available from the Uniform Classification Committee, Suite 1106, 222 SouthRiverside Plaza, Chicago, IL 60606.8Available from the National Motor Freight Traffic Association, Inc. NationalMotor Freight Classification, American Tracking Association, Inc. Traffic De

34、pt.,1616 P St., NW, Washington, DC 20036.F 1499 01 (2008)25.1.2 Pipe size,5.1.3 Footage required of each size, and5.1.4 Materials.6. Materials and Manufacture6.1 Basic CompoundVirgin compound for use in the outerlayer of coextruded composite drain, waste, and vent pipe,DWV, shall contain pigments or

35、 screening agents to provideprotection against UV radiation.6.2 ABS Compound SpecificationThe ABS compoundshall be virginABS compound conforming to the requirementsof Specification D 3965 and shall meet all of the requirementsfor Cell Class 4-2-2-2-2.6.2.1 The color and form of the material shall be

36、 byagreement between the purchaser and the supplier, in accor-dance with Specification D 3965.6.3 PVC Compound SpecificationThe PVC compoundshall be virgin PVC compound conforming to the requirementsof Specification D 4396 and shall meet all of the requirementsfor Cell Class 1-1-4-3-2.6.3.1 The colo

37、r and form of the material shall be byagreement between the purchaser and the supplier in accor-dance with Specification D 4396.6.3.2 Individual cell class values are permitted to be greaterthan those listed.6.4 Rework MaterialA blend of clean rework materialsgenerated from the manufacturers own pip

38、e production ispermitted to be used by the same manufacturer, provided thepipe produced meets all of the requirements of this specifica-tion. Rework material is excluded from standard definitions ofrecycled materials in accordance with Guide D 5033.6.4.1 Rework material generated from composite pipe

39、 shallnot be used in the outer layer.6.4.2 Thermally foamed layer shall not be used in the inneror outer layer.7. Requirements7.1 GeneralThe inside and outside surfaces of pipe pro-duced in accordance with this specification shall be free ofchalking, sticky, or tacky material. The surfaces shall be

40、free ofexcessive bloom. Bloom or chalking may develop in pipeexposed to direct rays of the sun (ultraviolet radiant energy) forextended periods and consequently, these requirements do notapply to pipe after extended exposure to direct rays of the sun.The inside and outside surfaces of pipe shall be

41、free of foreigninclusion or other defects that are visible to the naked eye, andmay affect the wall integrity.7.1.1 The requirements in this section are intended only foruse as quality control tests, not as simulated service tests.7.2 Dimensions and Tolerances:7.2.1 Outside DiameterThe outside diame

42、ter and toler-ances shall meet the requirements of Table 1 when measured inaccordance with Method D 2122. The tolerances for out-of-roundness shall apply to the pipe at the time of manufacture.7.2.2 Wall ThicknessThe wall thickness and tolerancesshall meet the requirements of Table 2 when measured i

43、naccordance with Method D 2122.7.2.3 LengthThe pipe shall be in either 10 or 20-ft (3.05or 6.1-m) lengths, unless otherwise specified. The allowabletolerance on the length shall be +12 ,0 in.7.3 Pipe StiffnessThe minimum pipe stiffness at 5 %deflection when measured in accordance with Test MethodD 2

44、412 shall equal or exceed the value in Table 3. The rate ofcrosshead motion shall be 0.20 to 0.25 in./min (5.1 to 6.3mm/min). Three specimens shall be tested. If all three meet thisrequirement, the sample meets this requirement. If one or twofail, additional testing shall be conducted in accordance

45、with7.3.1. If all three fail, the sample does not meet the require-ment.7.3.1 Pipe Stiffness and Lower Confidence LimitIn theevent that one or two of the specimens tested in 7.3 fail to meetthe minimum requirement, the average pipe stiffness of elevenspecimens shall meet or exceed the minimum requir

46、ementgiven in Table 3. The 99 % lower confidence limit (LCL) shallbe within 15 % of the average value. The LCL shall becalculated using the Students “t” distribution, with N1degrees of freedom, where N is the number of specimens (11).The critical t value shall be used to at least three significantTA

47、BLE 1 Outside Diameter and ToleranceOutside Diameter, in. (mm)NominalPipeSizes, in.AverageTolerance on Average OutsideDiameterOut-of-RoundnessMaximumDiameter MinusMinimumDiameterA114 1.660 (42.16) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)112 1.900 (48.26) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)2 2.3

48、75 (60.32) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)3 3.500 (88.90) +0.015, 0.000 (+0.38, 0.00) 0.060 (1.52)4 4.500 (114.30) +0.015, 0.000 (+0.38, 0.00) 0.100 (2.54)6 6.625 (168.28) +0.016, 0.006 (+0.41, 0.15) 0.100 (2.54)8 8.625 (219.07) +0.022, 0.008 (+0.56, 0.20) 0.150 (3.81)AMeasured at time of m

49、anufacturing.TABLE 2 Wall Thickness and ToleranceWall Thickness, in. (mm)Nominal Pipe Sizes,in.Minimum WallATolerance114 0.140 (3.56) +0.020 (+0.50)112 0.145 (3.68) +0.020 (+0.50)2 0.154 (3.91) +0.020 (+0.50)3 0.216 (5.42) +0.026 (+0.66)4 0.237 (6.02) +0.028 (+0.71)6 0.280 (7.11) +0.034 (+0.86)8 0.322 (8.18) +0.034 (+0.86)AThe minimum is the lowest wall thickness of the pipe at any cross section.TABLE 3 Pipe StiffnessNominal Pipe Sizes, in.Minimum Pipe Stiffness at 5 % Deflectionpsi (MPa)114 600 (4.13)112 535 (3.69)2 300 (2.06)3 28