ASTM F1607-1995(2003) Standard Guide for Reporting of Test Performance Data for Oil Spill Response Pumps《漏油响应泵试验性能数据报告的标准指南》.pdf

1、Designation: F 1607 95 (Reapproved 2003)Standard Guide forReporting of Test Performance Data for Oil Spill ResponsePumps1This standard is issued under the fixed designation F 1607; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, th

2、e year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended as a guideline for the standard-ized reporting of performance data of pumps and pump

3、systems that may be considered for use in oil spill responseoperations. The present objective is to develop a reportingguideline to aid in the comparative evaluation of variousdevices.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are for informa

4、tiononly.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Ref

5、erenced Documents2.1 ASTM Standards:2D 2196 Test Method for Rheological Properties of Non-Newtonian Materials by Rotational (Brookfield) Viscom-eterF 631 Guide for Collecting Skimmer Performance Data inControlled Environments3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 oil

6、spill response pumpdevices used to transfer oil,oil and water mixtures, and emulsions. These include centrifu-gal pumps, positive displacement pumps, vacuum pumps, andother systems.3.1.2 pump systemthe principal fluid moving device, in-cluding the prime mover, associated hose and fittings, andassoci

7、ated equipment such as debris handling devices that arenormally used during oil spill response operations.4. Significance and Use4.1 The performance criteria listed in this guide will provideguidance in the selection of oil spill pumping equipment.4.2 This guide has been developed for use by the fol

8、lowing:manufacturers of pumping systems who wish to establish acommon means of evaluating and reporting the performancecharacteristics of their products; and existing or potential usersof pumping systems who wish to compare the performancecharacteristics of various products.5. Test Fluids: Suggested

9、 Test Fluid Viscosities5.1 A selection of test fluids from the following viscosityranges is recommended and should include an adequate num-ber of data points to display the pumps performance over theintended range of operation. It is recommended that the testfluids include one selection from each of

10、 the four ranges listedin Table 1, depending on the intended service of the pump. Inparticular, three viscosity targets are recommended to allowcomparisons with skimmer test data (Guide F 631), namely,200, 2000, and 60 000 cSt.5.2 For the tests described in 6.3-6.6, use hydrocarbon-based single-visc

11、osity oils or mixtures of high- and low-viscosity hydrocarbons, or both, at various temperatures toachieve test viscosities. Higher viscosities, such as those inCategory 4, may require the use of emulsions. Note that, whenusing high-viscosity fluids, care must be taken in interpretingthe test result

12、s due to two-phase flow considerations. The testfluid viscosity should be identified by measurements at shearrates of 1, 10, and 50 s1(Test Method D 2196).6. Categories of Tests for Pump Performance6.1 Suction and Discharge HosesEach of the followingtests (6.3-6.5) should be conducted using suction

13、and dischargehoses that are the same diameter as the respective pump inletand discharge fittings.6.2 Equipment SpecificationsFor each of the followingperformance tests, report the equipment specifications, includ-ing the following: pump model; prime mover model; prime1This guide is under the jurisdi

14、ction of ASTM Committee F20 on HazardousSubstances and Oil Spill Response and is the direct responsibility of SubcommitteeF20.12 on Removal.Current edition approved Aug. 15, 1995. Published October 1995.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Ser

15、vice at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.mover type (that is, hydraulic, electrical,

16、 air, etc.); prime movercharacteristics (that is, hydraulic, discharge pressure and flow-rate; electrical, voltage and current; and air, pressure andflowrate) under operating conditions; mechanical efficiency ofthe prime mover; hose and fitting size(s); and pump speedrange (r/min). Also report the p

17、hysical and operating specifi-cations of the pump, including the following: size, weight,required fuel, ancillary equipment, submersible and non-submersible service, fittings, etc.6.3 Capacity Versus HeadReport the volumetric capacity(m3/h) as a function of test fluid viscosity (measured at thepump

18、inlet) and measured static pressure (measured at thepump discharge). Report a minimum of four data points foreach viscosity tested, with the pump operating for a minimumof 30 min for each data point, and report the viscosity of thetest fluid. Compare the measured capacity with the calculateddisplace

19、ment (m3/r or m3/cycle) for positive displacementpumps.6.4 NPSH Versus ViscosityReport the net positive suctionhead required (m) at the rated differential pressure for thespecified test fluid viscosity. Report the equipment specifica-tions in accordance with 6.2.6.5 Self-Priming Versus ViscosityFor

20、pumps capable ofself-priming, report the maximum suction lift (m) for self-priming; also report the time required to establish primestarting with the pump and suction hose initially empty.NOTE 1The pump internals may be wetted prior to this test; any initialwetting of internals should be reported.6.

21、5.1 A suction hose length of 8 m (25 ft) is recommendedfor the sake of comparability. Report the equipment specifica-tions in accordance with 6.2.6.6 Discharge PressureReport the maximum dischargepressure (kPa), measured at the pump discharge, and themechanism by which it is limited (for example, re

22、lief valve orpower limiter) for use in determining appropriate hose ratings(conversion: 1 bar = 14.5 psi = 100 kPa).6.7 Ability to Run DryDescribe how the pump is degradedby running dry.6.8 Starting PressureReport the static head (m) that canbe overcome by the pump when restarting with hoses full of

23、water.6.9 Operational FeaturesDescribe any pump featurespertaining to ease of handling and operation, for example:6.9.1 Presence and accessibility of drain plugs to facilitatedraining and cleaning;6.9.2 Portability, the presence of lifting points;6.9.3 Ability to insert into standard tanker/ship hol

24、ds/tanks;6.9.4 Operational run time of the pump per refueling;6.9.5 Stability of the pump in operation regarding torquereaction (twisting of submersible pumps);6.9.6 Bearings: for example, sealed, pumped fluid lubri-cated, hydraulic fluid lubricated, or grease lubricated;6.9.7 Maximum routine mainte

25、nance interval; and6.9.8 Field repair capability.6.10 SafetyReport any pump features pertaining to safetyconcerns, such as the following:6.10.1 Capability to ground the pump to prevent the accu-mulation of static electricity;6.10.2 Inclusion of pressure relief valves or other pressurelimiting device

26、s (positive displacement pumps);6.10.3 Protection of operators from moving parts; and6.10.4 Conformance to general industrial safety standards.6.11 Debris ToleranceReport on the pumps tolerance todebris and resistance to clogging. Identify the maximum sizeand aspect ratio and concentration of debris

27、 that can be passed.Identify any problems with abrasion when pumping abrasivematerials; identify any problems related to the consistency ofdebris material (that is, sand versus seaweed, rope, or plastics-flotsam) (see Guide F 631 for recommended materials fordebris tolerance testing); and identify w

28、hether the pump has abackflushing or reversing capability or debris processing capa-bility, or both (that is, chopper knives).6.12 CompatibilityReport on the pumps compatibilitywith seawater and a range of oil types; report the test standardused:6.12.1 Seals, packing, gaskets, and other wetted compo

29、-nents suitable for use with pumped fluids;6.12.2 Chemical compatibility list; and6.12.3 Coatings for wetted parts to increase durability.6.13 ReliabilityReport the hours of continuous service ofthe pumping system and observations of continuous pumpingof water, with interruption of the test only for

30、 routine preven-tive maintenance (that is, change of fuel, air, oil, or hydraulicfilters; change of oil; adjustments to belt tension; and otherroutine preventive maintenance specified by the manufacturer).6.14 Maintenance and PreservationReport the pumpsrecommended schedule of maintenance, list the

31、recommendedspare parts, and report the recommended procedure for pres-ervation after use.7. Report7.1 Report the following information:7.1.1 Place and date of the tests,7.1.2 Manufacturers name, type of pump, serial number,and year of construction,7.1.3 Specification of the pumps drive,7.1.4 Descrip

32、tion of the test procedure used and the sensorsand measuring apparatus used, including calibration data,7.1.5 Type and viscosity of the fluids used in the perfor-mance tests, and7.1.6 Observations from the performance tests.8. Keywords8.1 oil recovery; oil recovery pumps; oil spill; oil spillrespons

33、e pumps; pumps; pump systems; skimmers; skimmerpumps; viscositiesTABLE 1 Recommended Viscosity Ranges for Test FluidsACategory Viscosity Range, cSt1 1 to 10002 1001 to 10 0003 10 001 to 100 0004 100 001 to 1 000 000AThe values refer to viscosity measured at 10 s1.F 1607 95 (2003)2ASTM International

34、takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own

35、 responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be add

36、ressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at

37、 the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).F 1607 95 (2003)3