ASTM F1607-1995(2008) Standard Guide for Reporting of Test Performance Data for Oil Spill Response Pumps《漏油响应泵试验性能数据报告的标准指南》.pdf

1、Designation: F 1607 95 (Reapproved 2008)Standard Guide forReporting of Test Performance Data for Oil Spill ResponsePumps1This standard is issued under the fixed designation F 1607; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, th

2、e year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended as a guideline for the standard-ized reporting of performance data of pumps and pumps

3、ystems that may be considered for use in oil spill responseoperations. The present objective is to develop a reportingguideline to aid in the comparative evaluation of variousdevices.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are mathematical

4、conversions to inch-pound units that are provided for informa-tion only and are not considered standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and

5、health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 2196 Test Methods for Rheological Properties of Non-Newtonian Materials by Rotational (Brookfield type) Vis-cometerF 631 Guide for Collecting Skimmer Performance Data

6、 inControlled Environments3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 oil spill response pumpdevices used to transfer oil,oil and water mixtures, and emulsions. These include centrifu-gal pumps, positive displacement pumps, vacuum pumps, andother systems.3.1.2 pump systemt

7、he principal fluid moving device, in-cluding the prime mover, associated hose and fittings, andassociated equipment such as debris handling devices that arenormally used during oil spill response operations.4. Significance and Use4.1 The performance criteria listed in this guide will provideguidance

8、 in the selection of oil spill pumping equipment.4.2 This guide has been developed for use by the following:manufacturers of pumping systems who wish to establish acommon means of evaluating and reporting the performancecharacteristics of their products; and existing or potential usersof pumping sys

9、tems who wish to compare the performancecharacteristics of various products.5. Test Fluids: Suggested Test Fluid Viscosities5.1 A selection of test fluids from the following viscosityranges is recommended and should include an adequate num-ber of data points to display the pumps performance over the

10、intended range of operation. It is recommended that the testfluids include one selection from each of the four ranges listedin Table 1, depending on the intended service of the pump. Inparticular, three viscosity targets are recommended to allowcomparisons with skimmer test data (Guide F 631), namel

11、y,200, 2000, and 60 000 cSt.5.2 For the tests described in 6.3-6.6, use hydrocarbon-based single-viscosity oils or mixtures of high- and low-viscosity hydrocarbons, or both, at various temperatures toachieve test viscosities. Higher viscosities, such as those inCategory 4, may require the use of emu

12、lsions. Note that, whenusing high-viscosity fluids, care must be taken in interpretingthe test results due to two-phase flow considerations. The testfluid viscosity should be identified by measurements at shearrates of 1, 10, and 50 s1(Test Method D 2196).6. Categories of Tests for Pump Performance6

13、.1 Suction and Discharge HosesEach of the followingtests (6.3-6.5) should be conducted using suction and dischargehoses that are the same diameter as the respective pump inletand discharge fittings.6.2 Equipment SpecificationsFor each of the followingperformance tests, report the equipment specifica

14、tions, includ-ing the following: pump model; prime mover model; primemover type (that is, hydraulic, electrical, air, etc.); prime mover1This guide is under the jurisdiction of ASTM Committee F20 on HazardousSubstances and Oil Spill Response and is the direct responsibility of SubcommitteeF20.12 on

15、Removal.Current edition approved Sept. 15, 2008. Published September 2008. Originallyapproved in 1995. Last previous edition approved in 2003 as F 1607 95 (2003).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book

16、of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.characteristics (that is, hydraulic, discharge pressure and flow-rate; electrical, v

17、oltage and current; and air, pressure andflowrate) under operating conditions; mechanical efficiency ofthe prime mover; hose and fitting size(s); and pump speedrange (r/min). Also report the physical and operating specifi-cations of the pump, including the following: size, weight,required fuel, anci

18、llary equipment, submersible and non-submersible service, fittings, etc.6.3 Capacity Versus HeadReport the volumetric capacity(m3/h) as a function of test fluid viscosity (measured at thepump inlet) and measured static pressure (measured at thepump discharge). Report a minimum of four data points fo

19、reach viscosity tested, with the pump operating for a minimumof 30 min for each data point, and report the viscosity of thetest fluid. Compare the measured capacity with the calculateddisplacement (m3/r or m3/cycle) for positive displacementpumps.6.4 NPSH Versus ViscosityReport the net positive suct

20、ionhead required (m) at the rated differential pressure for thespecified test fluid viscosity. Report the equipment specifica-tions in accordance with 6.2.6.5 Self-Priming Versus ViscosityFor pumps capable ofself-priming, report the maximum suction lift (m) for self-priming; also report the time req

21、uired to establish primestarting with the pump and suction hose initially empty.NOTE 1The pump internals may be wetted prior to this test; any initialwetting of internals should be reported.6.5.1 A suction hose length of 8 m (25 ft) is recommendedfor the sake of comparability. Report the equipment s

22、pecifica-tions in accordance with 6.2.6.6 Discharge PressureReport the maximum dischargepressure (kPa), measured at the pump discharge, and themechanism by which it is limited (for example, relief valve orpower limiter) for use in determining appropriate hose ratings(conversion: 1 bar = 14.5 psi = 1

23、00 kPa).6.7 Ability to Run DryDescribe how the pump is degradedby running dry.6.8 Starting PressureReport the static head (m) that canbe overcome by the pump when restarting with hoses full ofwater.6.9 Operational FeaturesDescribe any pump featurespertaining to ease of handling and operation, for ex

24、ample:6.9.1 Presence and accessibility of drain plugs to facilitatedraining and cleaning;6.9.2 Portability, the presence of lifting points;6.9.3 Ability to insert into standard tanker/ship holds/tanks;6.9.4 Operational run time of the pump per refueling;6.9.5 Stability of the pump in operation regar

25、ding torquereaction (twisting of submersible pumps);6.9.6 Bearings: for example, sealed, pumped fluid lubri-cated, hydraulic fluid lubricated, or grease lubricated;6.9.7 Maximum routine maintenance interval; and6.9.8 Field repair capability.6.10 SafetyReport any pump features pertaining to safetycon

26、cerns, such as the following:6.10.1 Capability to ground the pump to prevent the accu-mulation of static electricity;6.10.2 Inclusion of pressure relief valves or other pressurelimiting devices (positive displacement pumps);6.10.3 Protection of operators from moving parts; and6.10.4 Conformance to g

27、eneral industrial safety standards.6.11 Debris ToleranceReport on the pumps tolerance todebris and resistance to clogging. Identify the maximum sizeand aspect ratio and concentration of debris that can be passed.Identify any problems with abrasion when pumping abrasivematerials; identify any problem

28、s related to the consistency ofdebris material (that is, sand versus seaweed, rope, or plastics-flotsam) (see Guide F 631 for recommended materials fordebris tolerance testing); and identify whether the pump has abackflushing or reversing capability or debris processing capa-bility, or both (that is

29、, chopper knives).6.12 CompatibilityReport on the pumps compatibilitywith seawater and a range of oil types; report the test standardused:6.12.1 Seals, packing, gaskets, and other wetted compo-nents suitable for use with pumped fluids;6.12.2 Chemical compatibility list; and6.12.3 Coatings for wetted

30、 parts to increase durability.6.13 ReliabilityReport the hours of continuous service ofthe pumping system and observations of continuous pumpingof water, with interruption of the test only for routine preven-tive maintenance (that is, change of fuel, air, oil, or hydraulicfilters; change of oil; adj

31、ustments to belt tension; and otherroutine preventive maintenance specified by the manufacturer).6.14 Maintenance and PreservationReport the pumpsrecommended schedule of maintenance, list the recommendedspare parts, and report the recommended procedure for pres-ervation after use.7. Report7.1 Report

32、 the following information:7.1.1 Place and date of the tests,7.1.2 Manufacturers name, type of pump, serial number,and year of construction,7.1.3 Specification of the pumps drive,7.1.4 Description of the test procedure used and the sensorsand measuring apparatus used, including calibration data,7.1.

33、5 Type and viscosity of the fluids used in the perfor-mance tests, and7.1.6 Observations from the performance tests.8. Keywords8.1 oil recovery; oil recovery pumps; oil spill; oil spillresponse pumps; pumps; pump systems; skimmers; skimmerpumps; viscositiesTABLE 1 Recommended Viscosity Ranges for Te

34、st FluidsACategory Viscosity Range, cSt1 1 to 10002 1001 to 10 0003 10 001 to 100 0004 100 001 to 1 000 000AThe values refer to viscosity measured at 10 s1.F 1607 95 (2008)2ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentione

35、din this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and

36、must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of

37、theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C

38、700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).F 1607 95 (2008)3