ASTM F1607-1995(2013) Standard Guide for Reporting of Test Performance Data for Oil Spill Response Pumps《溢油响应泵试验性能数据报告的标准指南》.pdf

1、Designation: F1607 95 (Reapproved 2013)Standard Guide forReporting of Test Performance Data for Oil Spill ResponsePumps1This standard is issued under the fixed designation F1607; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the

2、year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended as a guideline for the standard-ized reporting of performance data of pumps and pumpsys

3、tems that may be considered for use in oil spill responseoperations. The present objective is to develop a reportingguideline to aid in the comparative evaluation of variousdevices.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are mathematicalco

4、nversions to inch-pound units that are provided for informa-tion only and are not considered standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and he

5、alth practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D2196 Test Methods for Rheological Properties of Non-Newtonian Materials by Rotational (Brookfield type)ViscometerF631 Guide for Collecting Skimmer Performance Data inCon

6、trolled Environments3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 oil spill response pumpdevices used to transfer oil,oil and water mixtures, and emulsions. These include centrifu-gal pumps, positive displacement pumps, vacuum pumps, andother systems.3.1.2 pump systemthe pri

7、ncipal fluid moving device, in-cluding the prime mover, associated hose and fittings, andassociated equipment such as debris handling devices that arenormally used during oil spill response operations.4. Significance and Use4.1 The performance criteria listed in this guide will provideguidance in th

8、e selection of oil spill pumping equipment.4.2 This guide has been developed for use by the following:manufacturers of pumping systems who wish to establish acommon means of evaluating and reporting the performancecharacteristics of their products; and existing or potential usersof pumping systems w

9、ho wish to compare the performancecharacteristics of various products.5. Test Fluids: Suggested Test Fluid Viscosities5.1 A selection of test fluids from the following viscosityranges is recommended and should include an adequate num-ber of data points to display the pumps performance over theintend

10、ed range of operation. It is recommended that the testfluids include one selection from each of the four ranges listedin Table 1, depending on the intended service of the pump. Inparticular, three viscosity targets are recommended to allowcomparisons with skimmer test data (Guide F631), namely,200,

11、2000, and 60 000 cSt.5.2 For the tests described in 6.3 6.6, use hydrocarbon-based single-viscosity oils or mixtures of high- and low-viscosity hydrocarbons, or both, at various temperatures toachieve test viscosities. Higher viscosities, such as those inCategory 4, may require the use of emulsions.

12、 Note that, whenusing high-viscosity fluids, care must be taken in interpretingthe test results due to two-phase flow considerations. The testfluid viscosity should be identified by measurements at shearrates of 1, 10, and 50 s1(Test Method D2196).6. Categories of Tests for Pump Performance6.1 Sucti

13、on and Discharge HosesEach of the followingtests (6.3 6.5) should be conducted using suction anddischarge hoses that are the same diameter as the respectivepump inlet and discharge fittings.1This guide is under the jurisdiction of ASTM Committee F20 on HazardousSubstances and Oil Spill Responseand i

14、s the direct responsibility of SubcommitteeF20.12 on Removal.Current edition approved July 1, 2013. Published October 2013. Originallyapproved in 1995. Last previous edition approved in 2008 as F1607 95 (2008).DOI: 10.1520/F1607-95R13.2For referenced ASTM standards, visit the ASTM website, www.astm.

15、org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States16.2 Equipmen

16、t SpecificationsFor each of the followingperformance tests, report the equipment specifications, includ-ing the following: pump model; prime mover model; primemover type (that is, hydraulic, electrical, air, etc.); prime movercharacteristics (that is, hydraulic, discharge pressure and flow-rate; ele

17、ctrical, voltage and current; and air, pressure andflowrate) under operating conditions; mechanical efficiency ofthe prime mover; hose and fitting size(s); and pump speedrange (r/min). Also report the physical and operating specifi-cations of the pump, including the following: size, weight,required

18、fuel, ancillary equipment, submersible and non-submersible service, fittings, etc.6.3 Capacity Versus HeadReport the volumetric capacity(m3/h) as a function of test fluid viscosity (measured at thepump inlet) and measured static pressure (measured at thepump discharge). Report a minimum of four data

19、 points foreach viscosity tested, with the pump operating for a minimumof 30 min for each data point, and report the viscosity of thetest fluid. Compare the measured capacity with the calculateddisplacement (m3/r or m3/cycle) for positive displacementpumps.6.4 NPSH Versus ViscosityReport the net pos

20、itive suctionhead required (m) at the rated differential pressure for thespecified test fluid viscosity. Report the equipment specifica-tions in accordance with 6.2.6.5 Self-Priming Versus ViscosityFor pumps capable ofself-priming, report the maximum suction lift (m) for self-priming; also report th

21、e time required to establish primestarting with the pump and suction hose initially empty.NOTE 1The pump internals may be wetted prior to this test; any initialwetting of internals should be reported.6.5.1 A suction hose length of 8 m (25 ft) is recommendedfor the sake of comparability. Report the e

22、quipment specifica-tions in accordance with 6.2.6.6 Discharge PressureReport the maximum dischargepressure (kPa), measured at the pump discharge, and themechanism by which it is limited (for example, relief valve orpower limiter) for use in determining appropriate hose ratings(conversion: 1 bar = 14

23、.5 psi = 100 kPa).6.7 Ability to Run DryDescribe how the pump is degradedby running dry.6.8 Starting PressureReport the static head (m) that canbe overcome by the pump when restarting with hoses full ofwater.6.9 Operational FeaturesDescribe any pump features per-taining to ease of handling and opera

24、tion, for example:6.9.1 Presence and accessibility of drain plugs to facilitatedraining and cleaning;6.9.2 Portability, the presence of lifting points;6.9.3 Ability to insert into standard tanker/ship holds/tanks;6.9.4 Operational run time of the pump per refueling;6.9.5 Stability of the pump in ope

25、ration regarding torquereaction (twisting of submersible pumps);6.9.6 Bearings: for example, sealed, pumped fluidlubricated, hydraulic fluid lubricated, or grease lubricated;6.9.7 Maximum routine maintenance interval; and6.9.8 Field repair capability.6.10 SafetyReport any pump features pertaining to

26、 safetyconcerns, such as the following:6.10.1 Capability to ground the pump to prevent the accu-mulation of static electricity;6.10.2 Inclusion of pressure relief valves or other pressurelimiting devices (positive displacement pumps);6.10.3 Protection of operators from moving parts; and6.10.4 Confor

27、mance to general industrial safety standards.6.11 Debris ToleranceReport on the pumps tolerance todebris and resistance to clogging. Identify the maximum sizeand aspect ratio and concentration of debris that can be passed.Identify any problems with abrasion when pumping abrasivematerials; identify a

28、ny problems related to the consistency ofdebris material (that is, sand versus seaweed, rope, or plastics-flotsam) (see Guide F631 for recommended materials fordebris tolerance testing); and identify whether the pump has abackflushing or reversing capability or debris processingcapability, or both (

29、that is, chopper knives).6.12 CompatibilityReport on the pumps compatibilitywith seawater and a range of oil types; report the test standardused:6.12.1 Seals, packing, gaskets, and other wetted compo-nents suitable for use with pumped fluids;6.12.2 Chemical compatibility list; and6.12.3 Coatings for

30、 wetted parts to increase durability.6.13 ReliabilityReport the hours of continuous service ofthe pumping system and observations of continuous pumpingof water, with interruption of the test only for routine preven-tive maintenance (that is, change of fuel, air, oil, or hydraulicfilters; change of o

31、il; adjustments to belt tension; and otherroutine preventive maintenance specified by the manufacturer).6.14 Maintenance and PreservationReport the pumpsrecommended schedule of maintenance, list the recommendedspare parts, and report the recommended procedure for pres-ervation after use.7. Report7.1

32、 Report the following information:7.1.1 Place and date of the tests,7.1.2 Manufacturers name, type of pump, serial number,and year of construction,7.1.3 Specification of the pumps drive,7.1.4 Description of the test procedure used and the sensorsand measuring apparatus used, including calibration da

33、ta,7.1.5 Type and viscosity of the fluids used in the perfor-mance tests, andTABLE 1 Recommended Viscosity Ranges for Test FluidsACategory Viscosity Range, cSt1 1 to 10002 1001 to 10 0003 10 001 to 100 0004 100 001 to 1 000 000AThe values refer to viscosity measured at 10 s1.F1607 95 (2013)27.1.6 Ob

34、servations from the performance tests.8. Keywords8.1 oil recovery; oil recovery pumps; oil spill; oil spillresponse pumps; pumps; pump systems; skimmers; skimmerpumps; viscositiesASTM International takes no position respecting the validity of any patent rights asserted in connection with any item me

35、ntionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committe

36、e and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeti

37、ng of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO

38、 Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).F1607 95 (2013)3