ASTM F1807-2011 Standard Specification for Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX) Tubing and SDR9 Polyethylene of Raised Tempe.pdf

1、Designation: F1807 11An American National StandardStandard Specification forMetal Insert Fittings Utilizing a Copper Crimp Ring for SDR9Cross-linked Polyethylene (PEX) Tubing and SDR9Polyethylene of Raised Temperature (PE-RT) Tubing1This standard is issued under the fixed designation F1807; the numb

2、er immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*

3、1.1 This specification covers metal insert fittings and coppercrimp rings for use with cross-linked polyethylene (PEX)tubing in38 ,12 ,58 ,34 ,1,114 ,112 , and 2 in. nominaldiameters that meet the requirements for Specifications F876and F877and for use with polyethylene of raised temperature(PE-RT)

4、tubing in38 ,12 ,58 ,34 and 1 in. and 114 in. nominaldiameters that meet the requirements of Specifications F2623and F2769. These fittings are intended for use in 100 psi (689.5kPa) cold- and hot-water distribution systems operating attemperatures up to, and including, 180F (82C). The require-ments

5、for materials, workmanship, dimensions, and markingsto be used on the fittings and rings are also included.1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are mathemati-cal conversions to SI units which are provided for informationonly and

6、 are not considered the standard.1.3 Compliance with this specification requires that thesefittings be tested and certified to Specification F877 when usedwith PEX tubing and Specification F2769 when used withPE-RT tubing.1.4 This standard does not purport to address all of thesafety concerns, if an

7、y, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A269 Specification for Seamless and Welded Austeni

8、ticStainless Steel Tubing for General ServiceA276 Specification for Stainless Steel Bars and ShapesA312/A312M Specification for Seamless, Welded, andHeavily Cold Worked Austenitic Stainless Steel PipesB16/B16M Specification for Free-Cutting Brass Rod, Barand Shapes for Use in Screw MachinesB62 Speci

9、fication for Composition Bronze or Ounce MetalCastingsB75 Specification for Seamless Copper TubeB88 Specification for Seamless Copper Water TubeB140/B140M Specification for Copper-Zinc-Lead (RedBrass or Hardware Bronze) Rod, Bar, and ShapesB283 Specification for Copper and Copper-Alloy Die Forg-ings

10、 (Hot-Pressed)B371/B371M Specification for Copper-Zinc-Silicon AlloyRodB584 Specification for Copper Alloy Sand Castings forGeneral ApplicationsB967/B967M Specification for Copper-Zinc-Tin-BismuthAlloy Rod, Bar and WireD1600 Terminology for Abbreviated Terms Relating toPlasticsD2122 Test Method for

11、Determining Dimensions of Ther-moplastic Pipe and FittingsE18 Test Methods for Rockwell Hardness of Metallic Ma-terialsF412 Terminology Relating to Plastic Piping SystemsF876 Specification for Crosslinked Polyethylene (PEX)TubingF877 Specification for Crosslinked Polyethylene (PEX)Plastic Hot- and C

12、old-Water Distribution SystemsF2623 Specification for Polyethylene of Raised Tempera-ture (PE-RT) SDR 9 TubingF2769 Specification for Polyethylene of Raised Tempera-ture (PE-RT) Plastic Hot and Cold-Water Tubing andDistribution Systems2.2 ASME Standards:3B1.20.1 Pipe Threads General Purpose (Inch)B1

13、6.18 Cast Copper Alloy Solder Joint Pressure FittingsB16.22 Wrought Copper and Copper Alloy Solder JointPressure Fittings1This standard is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.Current edition approve

14、d June 1, 2011. Published June 2011. Originallyapproved in 1997. Last previous edition approved in 2010 as F1807 101. DOI:10.1520/F1807-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume

15、 information, refer to the standards Document Summary page onthe ASTM website.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.1*A Summary of Changes section appears at the end of this standa

16、rd.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.2.3 Manufacturers Standardization Society Standard:4SP-104 Wrought Copper Solder Joint Pressure Fittings2.4 NSF International Standard:5Standard No. 14 for Plastic Piping Components a

17、nd RelatedMaterialsStandard No. 61 for Drinking Water System Components-Health Effects2.5 EN Standards6EN 12164 Copper and CopperAlloys-Rod for Free Machin-ing PurposesEN 12165 Copper and Copper Alloys-Wrought and Un-wrought Forging StockEN 1982 Copper and Copper Alloys, Ingots and Castings3. Termin

18、ology3.1 Definitions are in accordance with Terminology F412and abbreviations are in accordance with Terminology D1600,unless otherwise indicated.4. Classification4.1 This specification covers one class of fittings and coppercrimp rings suitable for use with PEX tubing that meet therequirements of S

19、pecifications F876 or F877 or with PE-RTtubing that meet the requirements of Specifications F2623 andF2769 or a combination thereof.5. Materials and Manufacture5.1 FittingsThe fittings shall be made from one of thefollowing metals:5.1.1 Wrought CopperWrought copper fittings shall bemade from materia

20、l meeting the requirements of SpecificationB75 or B88 for one of the following coppers: copper UNS Nos.C10200, C10300, C10800, or C12200.5.1.2 Cast Copper AlloysCast copper alloy fittings shallbe made from material meeting the requirements of Specifica-tion B584, copper alloy UNS Nos. C84400, C83800

21、, C87850or C89844 or Specification B62, copper alloy UNS No.C83600, or Standard EN 1982, copper alloy EN SymbolCuSn4Zn6Pb3C.5.1.3 Machined BrassMachined brass fittings shall bemade from material meeting the requirements of SpecificationB140/B140M copper alloy UNS No. C31400, or SpecificationB16/B16M

22、, Copper Alloy UNS No. C36000, or SpecificationB371/B371M Copper Alloy UNS No. C69300, or StandardEN 12164, Copper Alloy CW614N, or Copper Alloy UNS No.C27450, or Specification B967/B967M copper alloy UNS No.C49260 or C49340.5.1.4 Forged BrassForged brass fittings shall be madefrom material meeting

23、the requirements of Specification B283,Copper Alloy UNS Nos. C27450, C35330, C36500, C37700,C46400, C48600, C49260, C49340, or C69300.5.1.5 Stainless SteelStainless steel fittings shall be madefrom material meeting requirements of Specification A312/A312M, stainless steel alloy 304, 304L, 316 or 316

24、L, (UNSNos. S30400, S30403, S31600 or S31603), or SpecificationA269, stainless steel alloy 304, 304L, 316, 316L (UNS Nos.S30400, S30403, S31600 or S31603), or Specification A276,Stainless steel alloy 304, 401L, 316, or 316L (UNS Nos.S30400, S30403, S31600 or S31603)5.2 Crimp RingsCrimp rings shall b

25、e made from copperUNS Nos. C10200 or C12200, and shall be black in color. Thecrimp rings shall have a minimum allowable hardness of 35and a maximum allowable hardness of 45 on the Rockwell 15Tscale when measured according to Test Methods E18.6. General Requirements6.1 When fittings manufactured acco

26、rding to this specifica-tion are intended for use with the PEX tubing, the followingsections of Specification F877 constitute a part of this specifi-cation.6.1.1 Requirements,6.1.2 Test Methods, and6.1.3 Retest and Rejection.6.2 In addition, when a section with a title identical to thatreferenced in

27、 6.1 appears in this specification, it containsadditional requirements that supplement those appearing inSpecification F877.6.3 When fittings manufactured according to this specifica-tion are intended for use with PE-RT tubing, the followingsections of Specification F2769 constitute a part of thissp

28、ecification:6.3.1 Requirements,6.3.2 Test Methods, and6.3.3 Retest and Rejection.6.4 In addition, when a section with a title identical to thatreferenced in 6.3 appears in this specification, it containsadditional requirements that supplement those appearing inSpecification F2769.6.5 DimensionsAny r

29、andomly selected fitting or fittings,and crimp ring or crimp rings, shall be used to determinedimensions. Measurements shall be made in accordance withTest Method D2122, except when determining diameters,which is done by making measurements at four locationsspaced approximately 45 apart around the c

30、ircumference.Inspection and gauging of solder joint ends shall be inaccordance with ASME B16.18, ASME B16.22,orMSSSP-104.6.6 GeneralAll performance tests shall be performed onassemblies of fittings, crimp rings, and PEX tubing or PE-RTtubing. Fittings and crimp rings shall meet the material anddimen

31、sional requirements of this specification. PEX tubingshall meet the requirements of Specifications F876 or F877.PE-RT tubing shall meet the requirements of SpecificationF2769.Assembly of test specimens shall be in accordance with9.1.1. Use separate sets of assemblies for each performance testrequire

32、ment.4Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http:/www.mss-.5Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140, http:/www.nsf.org.6Available from European Comm

33、ittee for Standardization (CEN), 36 rue deStassart, B-1050, Brussels, Belgium, http:/www.cenorm.be.F1807 1127. Dimensions7.1 Dimensions and TolerancesThe dimensions and tol-erances of fittings and crimp rings shall be as shown in Fig. 1,Fig. 2, Fig. 3, and Fig. 4, when measured in accordance with6.5

34、.7.1.1 AlignmentThe maximum angular variation of anyopening shall not exceed 1 off the true centerline axis.7.1.2 Fittings with Solder Joint EndsSolder joint endsshall be in accordance with ASME B16.22, ASME B16.18,orMSS SP-104.FIG. 1 Fitting Insert Dimensions and TolerancesF1807 1137.1.3 Tapered Th

35、readed EndsFitting threads shall beright-hand conforming to ASME B1.20.1. They shall be taperthreads (NPT).8. Workmanship, Finish, and Appearance8.1 The sealing surfaces of the insert shall be smooth andfree of foreign material. Fitting walls shall be free of cracks,holes, blisters, voids, foreign i

36、nclusions, or other defects thatare visible to the unaided eye and affect the wall integrity.9. Assembly9.1 Crimp JointsInsert fittings shall be joined to PEXtubing or PE-RT tubing by the compression of a copper crimpring around the outer circumference of the tubing, forcing thetubing material into

37、annular spaces formed by ribs on thefitting. Insert fittings and crimp rings shall meet the dimen-sional and material requirements of this standard. PEX tubingshall meet the requirements of Specifications F876 or F877.PE-RT tubing shall meet the requirements of SpecificationF2769. The dimensions and

38、 out-of-roundness of the crimp ring,after it has been crimped, shall be in accordance with Table 1.9.1.1 Crimping ProcedureThe crimping procedure shallbe as follows: slide the crimp ring onto the tubing, insert theribbed end of the fitting into the end of the tubing until thetubing contacts the shou

39、lder of the fitting or tube stop. Forfitting sizes38 to 114 in. the crimp ring shall then be positionedon the tubing so the edge of the crimp ring is18 to14 in. (3.2to 6.4 mm) from the end of the tube. For 112 in. fitting size thecrimp ring shall be positioned14 to38 in. (6.4 to 9.5 mm) fromthe end

40、of tube. For 2 in. fitting size the crimp ring shall bepositioned38 to12 in. (9.5 to 12.7 mm) from the end of thetube. The jaws of the crimping tool shall be centered over thecrimp ring and the tool shall be held so that the crimping jawsare approximately perpendicular to the axis of the barb. Theja

41、ws of the crimping tool shall be closed around the crimp ring,compressing the crimp ring onto the tubing. The crimp ringshall not be crimped more than once. Each crimp shall bechecked to determine conformance to the after-crimped dimen-sional requirements of Table 1 .SizeAOutsideDiameterof RibABMini

42、mumIDDDistance toFirst RibBLMinimumInsertLengthAHMinimumRibHeightNumberof RibsCWRibDWidthGRib SpacingTypicalT1MinimumWallET2MinimumWallERMinimumRadiusSMinimumAverageDiam-eterFMaximumFlash andMismatch,Total onCrest Di-ameterG,H38 in. 0.345 6 0.004 0.230 0.1800.224 0.625 0.013 2 0.030.05 0.1200.145 0.

43、025 0.025 0.02 0.369 0.00512 in. 0.471 6 0.004 0.350 0.1800.224 0.625 0.013 2 0.030.05 0.1200.145 0.028 0.028 0.02 0.495 0.00558 0.570 6 0.004 0.451 0.1800.224 0.625 0.013 2 0.030.05 0.1200.145 0.032 0.032 0.02 0.595 0.00534 in. 0.667 6 0.004 0.530 0.1800.224 0.625 0.013 2 0.030.05 0.1200.145 0.037

44、0.032 0.02 0.691 0.0051 in. 0.856 6 0.004 0.710 0.1800.224 0.795 0.015 3 0.030.05 0.1200.145 0.041 0.035 0.02 0.880 0.005114 in. 1.045 6 0.004 0.870 0.130 Min 0.940 0.020 3 Min 0.030.05 0.1200.145 0.045 0.041 0.02 1.069 0.005112 in 1.233 6 0.006 1.020 0.130 Min 1.145 0.025 3 Min 0.300.50 0.1200.180

45、0.053 . 0.020 . 0.0052 in. 1.602 6 0.005 1.365 0.130 Min 1.500 0.035 3 Min 0.300.70 0.1200.180 0.071 . 0.020 . 0.005AMeasured from shoulder of rib to tube stop.BFitting shall be designed with sufficient overall dimensions to allow proper use of crimp tool without interference with previously complet

46、ed crimps on the same fitting.CLead chamfer area is not considered a rib.DRib sides may be angled.EApplies to entire fitting, not just insert area.FThe raised area serves as a tube stop for wrought copper fittings that do not have a shoulder.GThe maximum flash and mismatch at the root diameter betwe

47、en the ribs may not exceed 30 % of the rib height.HThe total flash and mismatch is assumed to be the difference between the dimensions X and Y (see Fig. 2). These dimensions may be measured with appropriatecalipers or micrometers. See Fig. 3 for a graphic definition of flash and mismatch created by

48、imperfection in die half interfaces.FIG. 1 Fitting Insert Dimensions and Tolerances (continued)FIG. 2 Flash and Mismatch Created by Imperfection in Die HalfInterfacesFIG. 3 Total Flash and MismatchF1807 11410. Product Marking10.1 Quality of MarkingThe marking shall be applied tothe fittings in such

49、a manner that it remains legible afterinstallation and inspection.10.2 Content of Marking:10.2.1 Marking on fittings shall include manufacturersname or trademark, or some other identifying mark, and if sizepermits, PEX/PE-RT or the ASTM standard number, or acombination thereof.10.2.1.1 Where recessed marking is used on fittings, careshall be taken to see that the marking shall not cause cracks orreduce the wall thickness below the minimum specified.10.2.2 Marking on packaging shall include manufactu