ASTM F1865-2002a(2009) Standard Specification for Mechanical Cold Expansion Insert Fitting With Compression Sleeve for Cross-linked Polyethylene (PEX) Tubing.pdf

1、Designation: F 1865 02a (Reapproved 2009)An American National StandardStandard Specification forMechanical Cold Expansion Insert Fitting With CompressionSleeve for Cross-linked Polyethylene (PEX) Tubing1This standard is issued under the fixed designation F 1865; the number immediately following the

2、designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers

3、mechanical cold expansioninsert fittings with compression sleeve suitable for use withcross-linked polyethylene PEX plastic tubing in38 ,12 ,58 ,34, and 1in. and larger nominal diameters that meet the require-ments of Specifications F 876 and F 877. These fittings areintended for use in 100 psi (689

4、.5 kPa) cold and hot waterdistributions systems operating at temperatures up to andincluding 180 F (82C). Included are the requirements formaterials, workmanship, dimensions, and markings to be usedon the fittings and compression sleeves1.2 The values stated in inch-pound units are to be regardedas

5、standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of thi

6、s standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2B 16/B 16M Specification for Free-Cutting Brass Rod, Barand Shapes for Use in Screw MachinesB 140/B 140M Specification f

7、or Copper-Zinc-Lead (RedBrass or Hardware Bronze) Rod, Bar, and ShapesB 283 Specification for Copper and Copper-Alloy Die Forg-ings (Hot-Pressed)D 1600 Terminology for Abbreviated Terms Relating toPlasticsD 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsE18 Test Metho

8、ds for Rockwell Hardness of MetallicMaterialsF 412 Terminology Relating to Plastic Piping SystemsF 876 Specification for Crosslinked Polyethylene (PEX)TubingF 877 Specification for Crosslinked Polyethylene (PEX)Plastic Hot- and Cold-Water Distribution Systems2.2 ASME Standards:3B 1.20.1 Pipe Threads

9、 General Purpose (inch)B 16.18 Cast Copper Alloy Solder Joint Pressure FittingsB 16.22 Wrought Copper and Copper Alloy Solder JointPressure Fittings2.3 NSF International Standards:4NSF 14 Plastic Piping Components and Related MaterialsNSF 61 Drinking Water System Components-Health Effects2.4 MSS Sta

10、ndard:5SP-104 Wrought Copper Solder Joint Pressure Fittings3. Terminology3.1 Definitions: Definitions are in accordance with Termi-nology F 412 and abbreviations are in accordance with Termi-nology D 1600 unless otherwise indicated.4. Classification4.1 This specification covers one class of mechanic

11、al coldexpansion insert fittings with compression sleeve suitable foruse with PEX tubing that meets the requirements of Specifi-cation F 876 and F 877.5. Materials and Manufacture5.1 FittingsThe fittings shall be made from one of thefollowing metals:5.1.1 Machined Brass FittingsMachined brass fittin

12、gsshall be made from material meeting the requirements of1This specification is under the jurisdiction of CommitteeF17 on Plastic PipingSystems and is the direct responsibility of SubcommitteeF17.10 on Fittings.Current edition approved May 1, 2009. Published September 2009. Originallyapproved in 199

13、8. Last previous edition approved 2002 as F 186502a.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Availabl

14、e from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140, http:/www.nsf.org.5Available from Manufacturers Standa

15、rdization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http:/www.mss-.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Specification B 140 copper alloy UNS C31400, SpecificationB 16 Copper

16、alloy UNS C38500, or DIN 17660 CuZn39Pb3.5.1.2 Forged Brass FittingsForged brass fittings shall bemade from material meeting the requirements of SpecificationB 283 Copper alloy UNS C37700, or DIN 17660-CuZn40Pb2.5.1.3 Compression SleevesCompression sleeves shall bemade from material meeting the requ

17、irements of SpecificationB 140 copper alloy UNS C37700, Specification B 16 Copperalloy UNS C38500, or DIN 17660-CuZn39PB3.6. General Requirements6.1 The following sections of Specification F 877 constitutea part of this specification:6.1.1 Requirements,6.1.2 Test Methods, and6.1.3 Retest and Rejecti

18、on6.2 In addition, when a section with a title identical to thatreferenced in 6.1, above, appears in this specification, itcontains additional requirements that supplement those appear-ing in F 877.6.3 DimensionsRandomly selected fitting or fittings shallbe used to determine dimensions. Measurements

19、 shall be madein accordance with Test Method D 2122. Determine the diam-eters by making measurements at four points spaced approxi-mately 45 apart around the circumference. Inspection andgauging of solder joint ends shall be in accordance with ANSIB 16.18, ANSI B16.22, or MSS SP-104. Inspection and

20、gaug-ing of taper pipe threads shall be in accordance with ANSI/ASME G1.20.1. All fittings that will be subjected to secondaryprocesses of mechanical marking that affect their dimensionaltolerances shall be tested in their final marked configuration.7. Dimensions7.1 Dimensions and TolerancesThe dime

21、nsions and tol-erances of fittings and compression sleeves shall be as shownin Fig. 1 and Fig. 2 when measured in accordance with 6.3.7.1.1 AlignmentThe maximum angular variation of anyopening shall not exceed12 off the true centerline axis.7.1.2 Fittings with Solder Joint EndsSolder joint endsshall

22、 be in accordance with ASME B 16.22, ASME B 16.18 orMSS SP-1047.1.3 Tapered Threaded EndsFitting threads shall beright-hand conforming to ASME B 1.20.1. They shall be taperthreads (NPT).8. Workmanship, Finish and Appearance8.1 The sealing, mating and threaded surfaces of the fit-ting(s) shall be smo

23、oth and free of foreign material. The fittingwalls shall be free of cracks, holes, blisters, voids, foreigninclusions, or other defects that are visible to the unmagnifiedeye and that may affect the wall integrity.9. Assembly9.1 JointsMechanical Cold Expansion Insert Fittings withCompression Sleeve

24、shall be joined to the PEX tubing bydrawing a compression sleeve over the PEX tubing that hasbeen cold expanded and into which the fitting has beeninserted. This action forces the tubing into annular spacesformed by ribs on the fitting. Fittings and compression sleevesshall meet the dimensional tole

25、rances of this Specification.PEX tubing shall meet the requirements of Specification F 876or F 877.9.1.1 Solder Joints Soldering of fittings joints shall becompleted prior to installation of the PEX tubing. Excessiveheat from the soldering operation will damage the PEX tubing.9.2 Assembly ProcedureT

26、o affix the mechanical coldexpansion insert fitting with compression sleeve to the PEXtubing, the procedure shall be as follows: Cut the tubing squareusing a cutter designed for plastic tubing. Inspect the end forburrs or foreign debris. Slide the compression sleeve onto thetubing at least 1 in. (25

27、 mm) beyond the end of the tube. Insertthe properly sized expansion tool (see Note 1) fully into thetubing until the end of the tube meets the stop on the tool.Expand the tubing to the fullest reach of the tool. The fullestreach of the tool shall not expand the inside diameter of thetubing more than

28、 0.20 in. (5.0 mm) for sizes up to58 in.nominal and 0.24 in. (6.0 mm) for larger sizes up to 1 in. Insertthe fitting into the expanded tube. Place the joining tool ontothe fitting assembly in accordance with the tool manufacturersinstructions (see Note 1). Operate the joining tool to slide thecompre

29、ssion sleeve over the tubing and until it reaches the stopon the fitting. Remove the joining tool. Compression sleevesthat are damaged in any way shall not be re-used.NOTE 1Tool manufacturers provide a variety of expansion tools andjoining tools with adapters for use on the various fittings configur

30、ationsand sizes. These tools may utilize mechanical, electrical, hydraulic, orpneumatic devices to actuate their mechanisms. One inch sizes may notrequire expansion.10. Quality Assurance10.1 When the product or product packing is marked withthe ASTM designation F 1865, the manufacturer affirms thatt

31、he product was manufactured, inspected, sampled, and testedin accordance with this specification, and has been found tomeet the requirements of this specification.11. Product Marking11.1 Quality of MarkingThe marking shall be applied tothe fittings in such a manner that it remains legible afterinsta

32、llation and inspection.11.2 Content of Marking:11.2.1 Marking on fittings shall include manufacturersname or trademark, or some other identifying mark. Additionalmarking shall includeASTM standard number and PEX, if sizepermits.11.2.1.1 Where recessed marking is used on fittings, careshall be taken

33、to see that in no case shall the marking causecracks or reduce the wall thickness below the minimumspecified.F 1865 02a (2009)211.2.2 Marking on packaging shall include manufacturersname, fitting size, and ASTM F 1865.11.2.3 Markings on compression sleeves shall includemanufacturers trademark or som

34、e other identifying mark andASTM F 1865.11.3 When the product is marked with this ASTM designa-tion ASTM F 1865, the manufacturer affirms that the productwas manufactured, inspected, sampled, and tested in accor-dance with this specification and has been found to meet therequirements of this specifi

35、cation.12. Keywords12.1 cold and hot water distribution; cold expansion insertfittings; compression sleeve; crosslinked polyethylene; PEXStandard Size InchesABCDEFGEWLRibWidth TypNumberof RibsGapWidth TypStopDia. minInsideDia. minInsertDiameterRibDiameterMinimumWallEXDepth38 in. 0.04 + 0.01 4 0.071

36、6 0.010 0.620 0.30 0.370 + 0.008 0.410 + 0.008 0.025 0.020 0.5912 in. 0.04 + 0.01 4 0.071 6 0.010 0.78 0.40 0.510 + 0.008 0.540 + 0.008 0.040 0.030 0.5958 in. 0.04 + 0.01 4 0.071 6 0.010 0.86 0.51 0.630 + 0.008 0.670 + 0.008 0.045 0.030 0.5934 in. 0.04 + 0.01 5 0.102 6 0.010 1.00 0.59 0.730 + 0.008

37、0.780 + 0.008 0.050 0.035 0.831 in. 0.04 + 0.01 5 0.126 6 0.010 1.40 0.77 0.900 + 0.008 0.950 + 0.008 0.055 0.035 0.94Metric millimetersSize A B C D E F G EW LSTD (nom) RibWidth TypNumberof RibsGapWidth TypStopDia. minInsideDia. minInsertDiameterRibDiameterMinimumWallEXDepth38 in. (10 mm) (1 6 0.25)

38、 4 (1.8 6 0.25) (16) (7.70) (9.5 + 0.2) (10.3 + 0.2) (0.63) (0.50) (15)12 in. (13 mm) (1 6 0.25) 4 (1.8 6 0.25) (20) (10.3) (13.0 + 0.2) (13.8 + 0.2) (1.0) (0.80) (15)58 in. (16 mm) (1 6 0.25) 4 (1.8 6 0.25) (22) (12.9) (16.0 + 0.2) 17.0 + 0.2) (1.14) (0.80) (15)34 in. (19 mm) (1 6 0.25) 5 (2.6 6 0.

39、25) (27) (15.0) (18.6 + 0.2) (19.8 + 0.2) (1.27) (0.89) (21)1 in. (25 mm) (1 6 0.25) 5 (3.2 6 0.25) (34) (19.5) (22.9 + 0.2) (24.0 + 0.2) (1.40) (0.89) (24)FIG. 1 Mechanical Insert Dimensions and TolerancesF 1865 02a (2009)3Standard InchesSize H I J K M IWInside Diameter Groove Diameter Outside Diam

40、eter Length Groove Recess Chamfer Depth38 in. 0.52 6 0.002 0.56 6 0.01 0.63 6 0.01 0.59 6 0.02 0.14 0.0412 in. 0.66 6 0.002 0.7 6 0.01 0.75 6 0.01 0.59 6 0.02 0.14 0.0458 in. 0.80 6 0.002 0.84 6 0.01 0.94 6 0.01 0.59 6 0.02 0.14 0.0434 in. 0.93 6 0.002 0.97 6 0.01 1.1 6 0.01 0.73 6 0.02 0.17 0.041 i

41、n. 1.15 6 0.002 1.19 6 0.01 1.3 6 0.01 0.91 6 0.02 0.22 0.04Metric millimetresSize H I J K M IWSTD (nom) Inside Diameter Groove Diameter Outside Diameter Length Groove Recess Chamfer Depth38 in. (10 mm) (13.20 6 0.05) (14.2 + 0.15) (16.00 6 0.25) (15.0 6 0.5) (3.5) (1)12 in. (13 mm) (16.75 6 0.05) (

42、17.75 + 0.15) (19.00 6 0.25) (15.0 6 0.5) (3.5) (1)58 in. (16 mm) (20.35 6 0.05) (21.3 + 0.15) (24.00 6 0.25) (15.0 6 0.5) (3.5) (1)34 in. (19 mm) (23.6 6 0.05) (24.5 + 0.15) (28.00 6 0.25) (18.5 6 0.5) (4.25) (1)1 in. (25 mm) (29.25 6 0.05) (30.2 + 0.15) (33.00 6 0.25) (23.0 6 0.5) (5.6) (1)FIG. 2

43、Dimensions and Tolerances of Fittings and Compression SleevesF 1865 02a (2009)4SUPPLEMENTARY REQUIREMENTSThis requirement applies whenever a regulatory authority or user calls for product to be used toconvey or be in contact with potable water.S1. Potable Water Requirements Products intended forthe

44、transport of potable water shall be evaluated, tested, andcertified for conformance with ANSI/NSF Standard No. 61 orthe health effects portion of NSF Standard No. 14 by anacceptable certifying organization when required by the regu-latory authority having jurisdiction.ASTM International takes no pos

45、ition respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibil

46、ity.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to AS

47、TM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address

48、 shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).F 1865 02a (2009)5