ASTM F1986-2001(2011) Standard Specification for Multilayer Pipe Type 2 Compression Fittings and Compression Joints for Hot and Cold Drinking-Water Systems《冷热饮用水系统2型多层管 压合配件和压合接头标准.pdf

1、Designation: F1986 01 (Reapproved 2011)An American National StandardStandard Specification forMultilayer Pipe Type 2, Compression Fittings, andCompression Joints for Hot and Cold Drinking-WaterSystems1This standard is issued under the fixed designation F1986; the number immediately following the des

2、ignation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers req

3、uirements for multilayerpipe type 2 and compression fittings for hot and cold drinking-water systems, with a maximum pressure rating of 1000 kPa(145 psi) at 82C (180F).NOTE 1Multilayer Pipe Type 2Construction-based pressure ratedpipe comprising more than one layer in which at least 60 % of the wallt

4、hickness is polymeric material.1.2 Multilayer pipe type 2 is produced using a butt-weldedaluminum pipe as a core, with an extruded inside layer ofcrosslinked polyethylene (PEX). An adhesive layer is used tobond the inside layer to the wall of the aluminum pipe. Anouter layer of polyethylene (PE) and

5、 an adhesive layer areextruded to the outer wall of the aluminum pipe.1.3 Multilayer pipe type 2 is produced in configurations 1and 2, as referenced in Fig. 1.1.4 This specification includes compression fittings, whichare referenced in Fig. 2 .1.5 Specifications for thread or solder adapters for use

6、 withpipe and fittings meeting the requirements of this specificationare given in Annex A1 and Annex A2.1.6 The following precautionary caveat pertains only to thetest method portion of this specification: This standard doesnot purport to address all of the safety concerns, if any,associated with it

7、s use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practicesand determine the applicability of regulatory limitations priorto use.1.7 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stat

8、ed ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced Documents2.1 ASTM Standards:2B283 Specification for Copper and Copper-Alloy Die Forg-ings (

9、Hot-Pressed)B455 Specification for Copper-Zinc-Lead Alloy (Leaded-Brass) Extruded ShapesB547/B547M Specification for Aluminum and Aluminum-Alloy Formed and Arc-Welded Round TubeB584 Specification for Copper Alloy Sand Castings forGeneral ApplicationsD618 Practice for Conditioning Plastics for Testin

10、gD1505 Test Method for Density of Plastics by the Density-Gradient TechniqueD1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD1600 Terminology for Abbreviated Terms Relating toPlasticsD1898 Practice for Sampling of Plastics3D2122 Test Method for Determining Dimens

11、ions of Ther-moplastic Pipe and FittingsD2765 Test Methods for Determination of Gel Content andSwell Ratio of Crosslinked Ethylene PlasticsD3222 Specification for Unmodified Poly(Vinylidene Fluo-ride) (PVDF) Molding Extrusion and Coating MaterialsD3418 Test Method for Transition Temperatures and En-

12、thalpies of Fusion and Crystallization of Polymers byDifferential Scanning CalorimetryD3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsD5033 Guide for Development of ASTM Standards Relat-ing to Recycling and Use of Recycled Plastics3F412 Terminology Relating to Plastic Piping

13、SystemsF477 Specification for Elastomeric Seals (Gaskets) for Join-ing Plastic Pipe1This test method is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.11 onComposite.Current edition approved Aug. 1, 2011. Published November

14、2011. Originallyapproved in 2000. Last previous edition approved in 2006 as F1986 01(2006).DOI: 10.1520/F1986-01R11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to

15、the standards Document Summary page onthe ASTM website.3Withdrawn. The last approved version of this historical standard is referencedon www.astm.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.2.2 ANSI Standard:4ANSI/NSF 61 Drin

16、king Water System ComponentsHealth Effects2.3 ISO Standard:4ISO 10508 Thermoplastics Pipe and Fittings for Hot andCold Water Systems2.4 ARP Standard:5AS 568 A Aerospace Size Standard For O-Rings3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F412, and abbreviations are i

17、n accordance with Termi-nology D1600, unless otherwise specified.3.1.1 crosslinked polyethylene (PEX), na plastic preparedby crosslinking (curing) of PE compound.3.1.2 multilayer pipe type 2, na pipe consisting of differ-ent materials with specific functional purpose to serve as pipe.3.1.3 pressure

18、ratings (PR), nthe maximum, continuouswater pressure at a specified temperature that pipe is capable ofwithstanding without failure.3.2 Definitions of Terms Specific to This Standard:3.2.1 adhesivea low-molecular-weight PE that functionsas an adhesive layer and bonds the PEX to aluminum pipe.3.2.2 c

19、ompression fittings for multilayer pipe, na fittingspecially developed for multilayer pipe in which the aluminumcore is used as compression sleeve to develop sufficientmechanical strength for the connection (see Fig. 2).3.2.3 multilayer pipe, nabbreviation used in this specifi-cation for multilayer

20、pipe type 2.3.2.4 lot, na lot shall consist of all pipe of the same sizeproduced from one extrusion line during one designatedperiod.4. Classification4.1 Multilayer pipe and compression fittings produced un-der this specification shall be suitable for hot and cold drinkingwater at specified pressure

21、 ratings and temperatures.5. Materials and Manufacture5.1 Specification for Material and Manufacture of Multi-layer Pipe Configuration 1 and 2:5.1.1 Polyethylene (PE)PE shall meet the requirementprovided in Specification D3350 and shall equal or exceed aminimum cell classification of 234233 B or 345

22、442 B. Colorand form of the material shall be in accordance with theagreement between purchaser and supplier under SpecificationD3350.5.1.2 Crosslinked Polyethylene (PEX)PEX shall meet theminimum gel content of 65 % when evaluated in accordancewith Test Method D2765. The PEX raw material shall equal

23、 orexceed a minimum cell classification 344543 A in accordancewith the Specification D3350. The form of the material shall bein accordance with the agreement between purchaser andsupplier.5.1.3 Adhesive PolymersAdhesive polymers shall bemodified low-molecular-weight PE with a minimum density of0.915

24、 g/cm3and different levels of comonomer for adhesion toaluminum and other substrates. The melting point shall not beless than 120C (248F). Density is determined under TestMethod D1505 and melting point under Test Method D3418.4Available from American National Standards Institute (ANSI), 25 W. 43rd S

25、t.,4th Floor, New York, NY 10036, http:/www.ansi.org.5Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001, http:/www.sae.orgLayer: 1 2 3 4 5Configuration 1 HDPE Adhesive Al - Adhesive PEX(1)(drinking water) Layer Alloy Layer crosslinkedConfiguration 2

26、 MDPE Adhesive Al - Adhesive PEX(1)(drinking water) Layer Alloy Layer crosslinkedPEX(1): Material is being crosslinked during manufacturing process.FIG. 1 Multilayer Pipe Sample for Configuration 1 and 2FIG. 2 Compression Fittings and O-Rings for Multilayer PipeFIG. 3 Compression Tools for Multilaye

27、r PipeF1986 01 (2011)25.1.4 Aluminum Pipe: Mechanical PropertiesMinimumtensile strength shall be 80 Mpa (11600 psi), minimumelongation shall be 22 % A5, in accordance with SpecificationB547/B547M.5.1.5 Reusable MaterialReusable material as defined inGuide D5033 issued from the multilayer-pipe manufa

28、cturershall be used only for the outside coating of the multilayerpipe.5.2 Specification for Material and Manufacture of Compres-sion Fittings for Multilayer Pipe:5.2.1 Compression fittings made from cast bronze shallmeet the requirements of Specification B584 UNS CopperAlloy No. C83600.5.2.2 Compre

29、ssion fittings made from brass shall meet therequirements of Specification B455, UNS Copper Alloy No.C38500, or Specification B283, UNS Copper Alloy No.C37700.5.2.3 Compression fittings made from plastic shall be injec-tion molded from virgin material and meet the requirements ofSpecification D3222,

30、 Type II.5.3 Material Specification for O-RingsThe O-ring mate-rial shall be EPDM, with a hardness of 70 IRHD, in accordancewith Specification F477. O-ring dimensions shall be in accor-dance with AS 568 A.6. Requirements6.1 Multilayer Pipe Dimensions:6.1.1 Outside DiameterThe outside diameter shall

31、meetthe requirement of Table 1 when measured in accordance withTest Method D2122.6.1.2 Wall ThicknessThe wall thickness of multilayer pipeshall meet the requirement of Table 1 when measured inaccordance with Test Method D2122. The wall thickness andthe outside diameter of the aluminum pipe shall be

32、determinedprior to the next manufacturing steps.6.1.3 Average Thickness of Inner and Outer LayersTheaverage thickness of the inner and outer layers of the multilayerpipe will be calculated as follows:6.1.3.1 Average Thickness of the Outer LayerThe averageoutside diameter of the multilayer pipe minus

33、 the averageoutside diameter of the aluminum pipe multiplied by 0.5.6.1.3.2 Average Thickness of the Inner LayerThe averagewall thickness of the multilayer pipe minus the average wallthickness of the aluminum pipe minus the average wallthickness of the outer layer.6.1.4 LengthThe pipe shall be suppl

34、ied in coils or instraight lengths in accordance with the agreement betweenpurchaser and seller. The tolerance shall be +100 mm for coiledlengths and +10 mm for straight lengths.6.2 Compression-Fitting DimensionsCompression fit-tings shall meet the requirements of Table 2 when measured inaccordance

35、with Test Method D2122.6.2.1 Compression ToolThe compression tool shall meetthe requirements of Table 3 when measured in accordance withTest Method D2122.6.3 Minimum Burst PressureThe minimum burst pressurefor multilayer pipe and compression fittings for hot and coldwater systems shall be as given i

36、n Table 5.6.4 Sustained PressureThe multilayer pipe and fittingsshall not fail at the test pressure and temperature given in Table6 when tested in accordance with 8.1.6.5 Thermal Cycling TestThe multilayer pipe and fittingsshall not fail when tested in accordance with 8.2.6.6 Excessive Temperature-P

37、ressure CapabilityIn theevent of a waterheating system malfunction, the multilayerpipe and fitting shall have adequate strength to accommodateshort-term conditions, 30 days at 100C (212F), 1200 kPa(175 psi), until repairs can be made. Tests will be made inaccordance with 8.7.TABLE 1 Multilayer Pipe

38、DimensionsConfiguration 1OutsideDiameterInside Diameter Wall ThicknessThickness of InsidePEX LayerThicknessof InsideAdhesiveLayerAluminumThicknessThicknessof OutsideAdhesiveLayerThickness of OutsideHDPE LayerOut-of-RoundnessMinimumInsideDiametermm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) m

39、m (in.) mm (in.) mm (in.)16 6 0.2 11.5 6 0.2 2.25 +0.2 0.1 1.00 6 0.15 0.15 0.50 +0.06 0.02 0.15 0.45 6 0.15 10.8(0.630 6 0.008) (0.453 6 0.008) (0.089 +0.008 0.004) (0.039 6 0.006) (0.006) (0.020 +0.002 0.001) (0.006) (0.018 6 0.006) (0.425)20 6 0.2 15 6 0.2 2.50 +0.2 0.1 1.10 6 0.15 0.15 0.60 +0.0

40、6 0.02 0.15 0.50 6 0.15 14.3(0.78760.008) (0.591 6 0.008) (0.098 +0.008 0.004) (0.043 6 0.006) (0.006) (0.024 +0.002 0.001) (0.006) (0.020 6 0.006) (0.563)26 6 0.2 20 6 0.2 3.00 +0.25 0.1 1.25 6 0.15 0.15 0.70 +0.06 0.02 0.15 0.75 6 0.15 19.3(1.024 6 0.008) (0.787 6 0.008) (0.118 +0.010 0.004) (0.04

41、9 6 0.006) (0.006) (0.028 +0.002 0.001) (0.006) (0.030 6 0.006) (0.760)32 6 0.2 26 6 0.2 3.00 +0.25 0.1 1.25 6 0.15 0.15 0.80 +0.06 0.02 0.15 0.65 6 0.15 25.3(1.260 6 0.008) (1.024 6 0.008) (0.118 +0.010 0.004) (0.049 6 0.006) (0.006) (0.031 +0.002 0.001) (0.006) (0.026 6 0.006) (0.996)40 6 0.2 33 6

42、 0.2 3.50 +0.3 0.1 1.45 6 0.15 0.15 1.00 +0.08 0.03 0.15 0.75 6 0.15 32.3(1.575 6 0.008) (1.299 6 0.008) (0.138 +0.012 0.004) (0.057 6 0.006) (0.006) (0.039 +0.003 0.001) (0.006) (0.030 6 0.006) (1.272)50 6 0.3 42 +0.3 0.2 4.00 +0.3 0.1 1.80 6 0.15 0.15 1.00 +0.08 0.03 0.15 0.90 6 0.15 41.3(1.969 6

43、0.012) (1.654 +0.012 -0.008) (0.157 +0.012 0.004) (0.071 6 0.006) (0.006) (0.039 +0.003 0.001) (0.006) (0.035 6 0.006) (1.626)63 6 0.3 54 +0.3 0.2 4.50 +0.3 0.1 2.30 6 0.15 0.15 1.00 +0.08 0.03 0.15 0.90 6 0.15 53.3(2.480 6 0.012) (2.126 +0.012 0.008) (0.177 +0.012 0.004) (0.091 6 0.006) (0.006) (0.

44、039 +0.003 0.001) (0.006) (0.035 6 0.006) (2.098)Configuration 216 6 0.2 11.5 6 0.2 2.25 +0.2 0.1 0.60 +0.15 0.1 0.15 0.40 +0.01 0.03 0.15 0.95 +0.2 0.1 10.8(0.630 6 0.008) (0.453 6 0.008) (0.089+0.008 0.004) (0.024 +0.006 0.004) (0.006) (0.016 +0.000 0.001) (0.006) (0.037 +0.008 0.004) (0.425)20 6

45、0.2 15 6 0.2 2.50 +0.2 0.1 0.70 +0.2 0.1 0.15 0.47 +0.01 0.03 0.15 1.03 +0.2 0.1 14.3(0.787 6 0.008) (0.591 6 0.008) (0.098 +0.008 0.004) (0.028 +0.008 0.004) (0.006) (0.019 +0.000 0.001) (0.006) (0.041 +0.008 0.004) (0.563)F1986 01 (2011)36.7 Multilayer pipe and compression fittings produced forthe

46、 transportation of drinking water shall be evaluated andcertified as safe for this purpose by a testing agency acceptableto the local health authority. The evaluation shall be inaccordance with the requirements for chemical extraction,which are no less restrictive than those included in ANSI/NSF61.

47、The seal or mark of the laboratory making the evaluationshould be marked on the tubing.TABLE 2 Compression Fittings and O-Rings for Multilayer Pipe DimensionsNOTE 1Plastic fittings. Pipes 16 20 26 32 X 40 X 50 X 63mm (in.) (0.630) (0.787) (1.024) (1.260) (1.575) (1.969) (2.480) A 11.3 0.1 14.8 0.1 1

48、9.8 0.1 25.8 0.1 32.8 0.15 41.8 0.15 53.8 0.17(0.445 0.004)(0.583 0.004) (0.780 0.004) (1.016 0.004)(1.291 0.006)(1.646 0.006) (2.118 0.007)D0.1 9.2(0.362) 12.7 (0.500) 17.3 (0.681) 23.3 (0.917) 30.3 (1.193) 38.2 (1.504) 48.6 (1.913)(0.004)F 106 0.1 13.4 6 0.1 18 6 0.1 24 6 0.1 30.6 + 0.1 0.1539.2 +

49、 0.1 0.1549.8 6 0.17(0.39460.004)(0.528 6 0.004) (0.709 60.004)(0.945 60.004)(1.205 + 0.004 0.006)(1.543 + 0.004 0.006)(1.961 60.007)G 7.40.3 10.70.3 150.3 20.50.5 26.60.5 330.5 410.5(0.291 0.012)(0.421 0.012) (0.591 0.012) (0.807 0.020)(1.047 0.020)(1.299 0.020) (1.614 0.020)H0.2 17.9(0.705) 21.9 (0.862) 28.5 (1.122) 34.7 (1.366) 43.5 (1.713) 54 (2.126) 72 (2.835)(0.008)I266 0.2 28.5 6 0.2 33 6 0.3 29.5 6 0.2 38 6 0.2 35 6 0.3 44 6 0.3 39 6