1、Designation: F441/F441M 09 F441/F441M 12 An American National StandardStandard Specification forChlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe,Schedules 40 and 801This standard is issued under the fixed designation F441/F441M; the number immediately following the designation indicates the year
2、of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Departmen
3、t of Defense.1. Scope*1.1 This specification covers chlorinated poly(vinyl chloride) (CPVC) pipe made in Schedule 40 and 80 sizes and pressure-ratedfor water (see appendix). Included are criteria for classifying CPVC plastic pipe materials and CPVC plastic pipe, a system ofnomenclature for CPVC plas
4、tic pipe, and requirements and test methods for materials, workmanship, dimensions, sustainedpressure, burst pressure, flattening, and extrusion quality. Methods of marking are also given.NOTE 1The CPVC pipe covered by this specification was covered previously in Specification D1785.NOTE 2The sustai
5、ned and burst pressure test requirements, and the pressure ratings in the appendix, are calculated from stress values obtained fromtests made on pipe 2 in. 50 mm and smaller. However, tests on larger pipe have shown these stress values to be valid.1.2 The products covered by this specification are i
6、ntended for use with the distribution of pressurized liquids only, which arechemically compatible with the piping materials. Due to inherent hazards associated with testing components and systems withcompressed air or other compressed gases some manufacturers do not allow pneumatic testing of their
7、products. Consult withspecific product/component manufacturers for their specific testing procedures prior to pneumatic testing.NOTE 3Pressurized (compressed) air or other compressed gases contain large amounts of stored energy which present serious saftey hazards shoulda system fail for any reason.
8、1.3 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notesand footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.1.4 The values stated in either SI units or inch-pound unit
9、s are to be regarded separately as standard. The values stated in eachsystem may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from thetwo systems may result in non-conformance with the standard.1.5 The following safety hazards caveat per
10、tains only to the test methods portion, Section 8, of this specification:This standarddoes not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the a
11、pplicability of regulatory limitations prior touse.A specific precautionary statement is given in Note 7.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Meth
12、od for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating to PlasticsD1784 Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC)CompoundsD1785 Specification for Poly(Viny
13、l Chloride) (PVC) Plastic Pipe, Schedules 40, 80, and 120D2122 Test Method for Determining Dimensions of Thermoplastic Pipe and Fittings1 This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.25 on Vinyl Base
14、dPipe.Current edition approved Aug. 1, 2009May 1, 2012. Published August 2009August 2012. Originally approved in 1974. Last previous edition approved in 20082009 asF441 02F441 09.(2008). DOI: 10.1520/F0441_F0441M-09.10.1520/F0441_F0441M-12.2 For referenced ASTM standards, visit the ASTM website, www
15、.astm.org, or contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of wh
16、at changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered th
17、e official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1D2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure
18、 Design Basis forThermoplastic Pipe ProductsF412 Terminology Relating to Plastic Piping Systems2.2 Federal Standard:Fed. Std. No. 123 Marking for Shipment (Civil Agencies)32.3 Military Standard:MIL-STD-129 Marking for Shipment and Storage32.4 NSF Standards:Standard No. 14 for Plastic Piping Componen
19、ts and Related Materials4Standard No. 61 for Drinking Water Systems ComponentsHealth Effects43. Terminology3.1 DefinitionsDefinitions are in accordance with Terminology F412, and abbreviations are in accordance with TerminologyD1600, unless otherwise specified. The abbreviation for chlorinated poly(
20、vinyl chloride) is CPVC.3.2 Definitions of Terms Specific to This Standard:3.2.1 hydrostatic design stressthe estimated maximum tensile stress the material is capable of withstanding continuously witha high degree of certainty that failure of the pipe will not occur. This stress is circumferential w
21、hen internal hydrostatic waterpressure is applied.3.2.2 pressure rating (PR)the estimated maximum water pressure the pipe is capable of withstanding continuously with a highdegree of certainty that failure of the pipe will not occur.3.2.3 relation between dimensions, design stress, and pressure rati
22、ngThe following expression, commonly known as the ISOequation,5 is used in this specification to relate dimensions, hydrostatic design stress, and pressure rating:2 S/P 5 DO/t! 21where:S = hydrostatic design stress, psi MPa,P = pressure rating, psi MPa,DO = average outside diameter, in. mm, andt = m
23、inimum wall thickness, in. mm.3.2.4 standard thermoplastic pipe materials designation codeThe pipe materials designation code shall consist of theabbreviation CPVC for the type of plastic, followed by the ASTM type and grade in Arabic numerals and the design stress in unitsof 100 psi (0.7 MPa) with
24、any decimal figures dropped. When the design stress code contains less than two figures, a cipher shallbe used before the number. Thus a complete material code shall consist of four letters and four figures for CPVC plastic pipematerials (see Section 5).4. Classification4.1 GeneralThis specification
25、 covers CPVC pipe made from one (see X1.2) CPVC plastic pipe material in Schedule 40 and80 sizes.4.2 Hydrostatic Design StressesThis specification covers CPVC pipe made from CPVC plastic as defined by hydrostaticdesign stresses which have been developed on the basis of long-term tests (see appendix)
26、.NOTE 4This specification does not include requirements for pipe fittings intended to be used to vent combustion gases.5. Materials5.1 GeneralChlorinated poly(vinyl chloride) plastics used to make pipe meeting the requirements of this specification arecategorized by means of two criteria, namely, (1
27、) short-term strength tests and (2) long-term hydrostatic strength tests at both 73and 180F 23 and 82C.5.2 Basic MaterialsThis specification covers CPVC pipe made from compounds meeting the requirements of Class 23447 asdefined in Specification D1784. The materials shall have Hydrostatic Design Stre
28、ss (HDS) listings equal to or greater than 2000psi 13.80 MPa at 73F 23C and 500 psi 3.45 MPa at 180F 82C when evaluated in accordance with Test Method D2837.NOTE 5Mechanical strength, heat resistance, flammability, and chemical resistance properties are covered in Specification D1784.5.3 Rework Mate
29、rialThe manufacturers shall use only their own clean rework pipe material and the pipe produced shall meetall the requirements of this specification.3 Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps
30、.mil.4 Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http:/www.nsf.org.5 ISO R 161-1960, Pipes of Plastics Materials for the Transport of Fluids (Outside Diameters and Nominal Pressures) Part 1, Metric Series.F441/F441M 1226. Requirements6.1 Dimensi
31、ons and Tolerances:6.1.1 Dimensions and tolerances shall be as shown in Table 1 and Table 2 when measured in accordance with Test MethodD2122. The tolerances for out-of-roundness shall apply only to pipe prior to shipment.6.1.2 Wall Thickness RangeThe wall thickness range shall not exceed 12 % when
32、measured in accordance with Test MethodD2122.6.2 Sustained PressureThe pipe shall not fail, balloon, burst, or weep as defined in Test Method D1598, at the test pressuresgiven in Table 3, when tested in accordance with 8.4.6.2.1 Accelerated Regression TestThe accelerated regression test shall be use
33、d in place of both the sustained and burstpressure tests at the option of the manufacturer. The test shall be conducted in accordance with 8.4.1. The pipe shall demonstratea hydrostatic design basis projection at the 100 000 h intercept that meets the hydrostatic design basis category requirement (s
34、eeTable 1, Test Method D2837) for the CPVC material used in its manufacture. If the lower confidence value at 100 000 h differsfrom the extrapolated LTHS value by more than 15 % of the latter; or M in Appendix X2 (Test Method D2837) is zero or negative;or b in the equation h = a + bf in Appendix X1
35、(Test Method D2837) is positive, consider the data unsuitable.6.3 Burst PressureThe minimum burst pressures for CPVC plastic pipe shall be as given in Table 4, when determined inaccordance with Test Method D1599.6.4 FlatteningThere shall be no evidence of splitting, cracking, or breaking when the pi
36、pe is tested in accordance with 8.5.7. Workmanship, Finish, and Appearance7.1 The pipe shall be homogeneous throughout and free from visible cracks, holes, foreign inclusions, or other defects. The pipeshall be as uniform as commercially practicable in color, opacity, density, and other physical pro
37、perties.NOTE 6Color and transparency or opacity should be specified in the contract or purchase order.8. Test Methods8.1 ConditioningCondition the test specimens at 73.4 6 3.6F 23 6 2C and 50 6 5 % relative humidity for not less than40 h prior to test in accordance with Procedure A of Practice D618,
38、 for those tests where conditioning is required.8.2 Test ConditionsConduct tests in the standard laboratory atmosphere of 73 6 3.6F 23 6 2C and 50 6 5 % relativehumidity, unless otherwise specified in the test methods or in this specification.8.3 SamplingThe selection of the sample or samples of pip
39、e shall be as agreed upon by the purchaser and the seller. In caseof no prior agreement, any sample selected by the testing laboratory shall be deemed adequate.TABLE 1 Outside Diameters and Tolerances for CPVC Plastic Pipe, Schedules 40 and 80, in. mmTolerancesMaximum Out-of-Roundness(maximum minus
40、minimum diameter)Nominal Pipe Size Outside Diameter Schedule 40 sizes312 in. and over;Schedule 80sizes 8 in. and overSchedule 40 sizes3 in. and less;Schedule 80 sizes6 in. and less14 8 0.540 13.7 0.004 0.10 . 0.016 (0.41)38 10 0.675 17.1 0.004 0.10 . 0.016 (0.41)12 15 0.840 21.3 0.004 0.10 . 0.016 (
41、0.41)34 20 1.050 26.7 0.004 0.10 . 0.020 (0.51)1 25 1.315 33.4 0.005 0.13 . 0.020 (0.51)114 32 1.660 42.2 0.005 0.13 . 0.024 (0.61)112 40 1.900 48.3 0.006 0.15 . 0.024 (0.61)2 50 2.375 60.3 0.006 0.15 . 0.024 (0.61)212 65 2.875 73.0 0.007 0.18 . 0.030 (0.76)3 80 3.500 88.9 0.008 0.20 . . . 0.030 (0.
42、76)3 80 3.500 88.9 0.007 0.18 . . . 0.023 (0.58)312 90 4.000 101.6 0.008 0.20 0.100 (2.54) 0.030 (0.76)4 100 4.500 114.3 0.009 0.23 0.100 (2.54) 0.030 (0.76)4 100 4.500 114.3 0.008 0.20 0.100 (2.54) 0.023 (0.58)5 125 5.563 141.3 0.010 0.25 0.100 (2.54) 0.060 (1.52)6 150 6.625 168.3 0.011 0.28 0.100
43、(2.54) 0.070 (1.78)8 200 8.625 219.1 0.015 0.38 0.150 (3.81) 0.090 (2.29)10 250 10.750 273.1 0.015 0.38 0.150 (3.81) 0.100 (2.54)12 300 12.750 323.9 0.015 0.38 0.150 (3.81) 0.120 (3.05)14 350 14.000 355.6 0.015 0.380 0.200 (5.08) .16 400 16.000 406.4 0.019 0.480 0.320 (8.13) .F441/F441M 1238.3.1 Tes
44、t SpecimensNot less than 50 % of the test specimens required for any pressure test shall have at least a part of themarking in their central sections. The central section is that portion of pipe which is at least one pipe diameter away from an endclosure.8.4 Sustained Pressure TestSelect the test sp
45、ecimens at random. Test individually with water at the internal pressures givenin Table 3, six specimens of pipe, each specimen at least ten times the nominal diameter in length, but not less than 10 in. 250mm or more than 3 ft 1000 mm between end closures and bearing the permanent marking on the pi
46、pe. Maintain the specimensat the pressure indicated for a period of 1000 h. Hold the pressure as closely as possible, but within 610 psi 669 kPa. Conditionthe specimens at the test temperature of 736 3.6F 23 6 2C. Test in accordance with Test Method D1598, except maintain thepressure at the values g
47、iven in Table 3 for 1000 h. Evidence of failure of the pipe shall be as defined in Test Method D1598.8.4.1 Accelerated Regression TestTest in accordance with procedures in Test Method D1598, using either free end orrestrained end fittings. A minimum of six specimens shall be tested. Test three speci
48、mens at a single pressure that will result inTABLE 2 Wall Thicknesses and Tolerances for CPVC Plastic Pipe, Schedules 40 and 80, in.A,B mmNominal PipeSizeWall ThicknessASchedule 40 Schedule 80Min Tolerance Min Tolerance14 8 0.088 2.24 +0.020 0.51 0.119 3.02 +0.020 0.5138 10 0.091 2.31 +0.020 0.51 0.126 3.20 +0.020 0.5112 15 0.109 2.77 +0.020 0.51 0.147 3.73 +0.020 0.5134 20 0.113 2.87 +0.020 0.51 0.154 3.91 +0.020 0.511 25 0.133 3.38 +0.020 0.51 0.179 4.55 +0.021 0.53114 32 0.140 3.56 +0.020 0.51 0.191 4.85 +0.023 0.58112 40 0.145 3.68 +0.020 0.51 0.200 5.08 +0.024 0
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