ASTM F2206-2002 Standard Specification for Fabricated Fittings of Butt-Fused Polyethylene (PE) Plastic Pipe Fittings Sheet Stock Plate Stock or Block Stock《熔接聚乙烯塑料管、配件、薄板、厚板或板坯的成品配.pdf

1、Designation: F 2206 02An American National StandardStandard Specification forFabricated Fittings of Butt-Fused Polyethylene (PE) PlasticPipe, Fittings, Sheet Stock, Plate Stock, or Block Stock1This standard is issued under the fixed designation F 2206; the number immediately following the designatio

2、n indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification establishes requ

3、irements for fabri-cated fittings intended for use with outside-diameter controlledpolyethylene pipe and tubing. These fittings are manufacturedby heat-fusion joining shape-modified polyethylene compo-nents prepared from pipe, molded fittings, sheet, or block.Included are requirements for materials,

4、 design, workmanship,minimum dimensions, marking, test methods, and qualitycontrol.1.2 Pressure rating of the fabricated-fitting design is beyondthe scope of this standard and shall be established by the fittingmanufacturer. This specification includes requirements for bothroom temperature and eleva

5、ted temperature pressure-tests todemonstrate a reasonable level of performance of thefabricated-fitting design at the pressure rating established bythe fitting manufacturer.1.3 The pressure-tests requirements are specified by DR.The DR specified is that of the piping system for which thefabricated f

6、itting is intended to be butt-fused.1.4 The text of this standard references notes and footnoteswhich provide explanatory material. These notes and footnotes(excluding those in tables and figures) shall not be consideredas requirements of the standard.1.5 UnitsThe values stated in inch-pound units a

7、re to beregarded as standard. The values given in parentheses aremathematical conversions to SI units which are provided forinformation only and are not considered standard.1.6 The following safety hazards caveat pertains only to thetest methods portion, Section 9, of this specification. Thisstandar

8、d does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM S

9、tandards:D 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal Pressure2D 1600 Terminology for Abbreviated Terms Relating toPlastics3D 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and Fittings2D 2513 Specification for Thermoplastic Gas Pressure Pipe,Tubi

10、ng, and Fittings2D 3261 Specification for Butt Heat Fusion Polyethylene(PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubing2D 3350 Specification for Polyethylene Plastics Pipe andFittings Materials4F 412 Terminology Relating to Plastic Piping Systems22.2 Federal Standards:5Fed. Std. No

11、. 123 Marking for Shipment (Civil Agencies)OPS Part 192 Title 49, Code of Federal Regulations2.3 Military Standard:5MIL-STD-129 Marking for Shipment and Storage2.4 ANSI/NSF Standard:6ANSI/NSF 61 for Drinking Water System ComponentsHealth Effects3. Terminology3.1 Definitions are in accordance with Te

12、rminology F 412and abbreviations are in accordance with Terminology D 1600,unless otherwise specified.3.2 Definitions:3.2.1 butt-fusion end(s), nthe butt end(s) of the fabricatedfitting intended for field fusion by the installer.3.2.2 fabricated fitting, na fitting constructed from manu-factured pol

13、yethylene components or materials.3.3 Abbreviations:3.3.1 DIPSductile iron pipe size.3.3.2 DRdimension ratio.1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.Current edition approved Sept.

14、 10, 2002. Published November 2002.2Annual Book of ASTM Standards, Vol 08.04.3Annual Book of ASTM Standards, Vol 08.01.4Annual Book of ASTM Standards, Vol 08.02.5Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-50986Available fr

15、om American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.3.3 IPSiron pipe size.3.3.4 ODoutside diameter.4. Classification4.1 GeneralThis specifica

16、tion establishes requirementsfor fabricated fittings intended for butt-fusion joining topolyethylene pipe.4.1.1 Fabricated fitting components may be machined fromextruded polyethylene or molded polyethylene stock andheat-fused to form the final part.4.1.2 Fabricated fittings intended for use in the

17、distributionof natural gas or other fuel gases shall also meet the require-ments of Specification D 2513.5. Ordering Information5.1 When ordering fittings under this specification includethe following information:5.1.1 Polyethylene compound (material designation or tradename).5.1.2 Style of fitting

18、(3 piece tee, 5 segment 90 ell, etc.).5.1.3 Size:5.1.3.1 Nominal size of end connections.5.1.3.2 End configurations (for example, IPS or DIPS).5.1.3.3 System design ratio.6. Material6.1 Material ClassificationPolyethylene materials allow-able for use in this specification shall be classified in acco

19、r-dance with Specification D 3350 as shown in Table 1. Consultwith the manufacturer for cell classification applicable to theirmaterials.NOTE 1Manufacturers should use appropriate quality assurance pro-cedures to ensure that sheet, block and plate are free from voids,laminations, foreign inclusions,

20、 cracks, and other injurious defects.7. Requirements7.1 Dimension and TolerancesButt-fusion ends shall beproduced from fittings or pipe conforming to SpecificationD 3261, or by machining block, sheet, plate, or pipe to therequired dimensions.7.1.1 DiameterNominal outside-diameter of the butt-fusion

21、end shall conform to the IPS or DIPS dimension at areaof fusion. Outer-diameter dimensions and tolerances at the areaof fusion shall be as shown in Table 2 or Table 3.7.1.2 Wall ThicknessThe minimum wall thickness of thebutt-fusion end shall be in accordance with Table 2 or Table 3when measured in a

22、ccordance with Test Method D 2122.Conditioning to standard temperature but not to standardhumidity is required.7.1.3 EccentricityThe wall thickness variability of thebutt-fusion end as measured and calculated in accordance withTest Method D 2122, in any diametrical cross-section of thepipe shall not

23、 exceed 12 %.7.1.4 MeasurementsThese shall be made in accordancewith Test Method D 2122 for roundable pipe.7.1.5 Laying LengthsLaying length dimensions shall bedefined by the manufacturer.7.1.6 Special SizesWhere existing system conditions orspecial local requirements make other diameters or dimensi

24、onratios necessary, other sizes or dimension ratios, or both, shallbe acceptable for engineered applications when mutuallyagreed upon by the customer and the manufacturer, if the fittingis manufactured from plastic compounds meeting the materialrequirements of this specification, and the fitting per

25、forms inaccordance with the requirements in this specification. Fordiameters not shown in Table 2 or Table 3, the tolerance shallbe the same percentage as that shown in the correspondingtables for the next smaller listed size. Minimum wall thicknessat the butt-fusion end for these special sizes shal

26、l not be lessthan the minimum wall thickness specified for the pipe thefitting is designed to be used with.7.2 Physical RequirementsFabricated fittings using mitercut pipe stock shall be manufactured from pipe stock with awall thickness 25 % greater than that of the pipe to which thefitting is to be

27、 joined. (For example: A SDR11 fitting shall bemade using SDR9 pipe stock.)7.3 Pressure Test RequirementsOne size and DR of eachstyle fitting manufactured in each of the following sizeranges12 in. (300 mm) and smaller, greater than 12 to lessthan 24 in. (300 to less than 600 mm), and 24 in. (600 mm)

28、 andlargerin each particular material shall be evaluated. The sizeand DR of each style fitting selected shall be tested per 7.3.1and 7.3.2. Fitting styles are characterized as elbows, tees, wyes,crosses, reducing tees, reducing laterals, branch saddles, flangeadapters, mechanical joint adapters, and

29、 end caps.7.3.1 Sustained Pressure TestThe fitting shall not fail, asdefined in Test Method D 1598, when tested at the time,pressures, and test temperatures per Test A in Table 4. The testspecimens shall be prepared for testing in the manner pre-scribed in 9.5.1.7.3.2 Elevated Temperature Sustained

30、Pressure TestThefitting shall not fail, as defined in Test Method D 1598, whentested at the time, pressures, and test temperatures per Test B orTest C in Table 4. The test specimens shall be prepared fortesting in the manner prescribed in 9.5.1.8. Workmanship, Finish and Appearance8.1 The manufactur

31、e of these fittings shall be in accordancewith good commercial practice so as to produce fittingsmeeting the requirements of this specification. Fittings shall behomogeneous throughout and free of cracks, holes, foreigninclusions or other injurious defects. The fittings shall be asuniform as commerc

32、ially practicable in color, opacity, density,and other physical properties.TABLE 1 Specification D 3350 Cell Classification Limits forFitting MaterialsD 3350 Cell Classification PropertyAllowable D 3350Cell Classification UnitsPE2406 PE3408Density 2 3Melt Index 1-2-3-4 3-4-5Flexural Modulus 4-5-6 4-

33、5-6Tensile Strength 2-3 3-4-5Slow Crack-Growth Resistance 6 6HDB 3 4Color/UV Stabilizer C-D-E C-D-EF22060228.2 The procedure used for the heat fusion in the fabricationprocess shall be written and qualified in accordance with therequirements of OPS 49 CFR Part 192.283 “Plastic Pipe:Qualifying Joinin

34、g Procedures.”8.3 All personnel engaged in the heat fusion process shall bequalified in accordance with the requirements of OPS 49 CFRPart 192.285 “Plastic Pipe: Qualifying Persons to MakeJoints.”9. Test Methods9.1 GeneralThe test methods in this specification apply tofittings for use with pipe and

35、tubing for gas, water, and otherengineered piping systems.9.2 ConditioningUnless otherwise specified, conditionthe specimens prior to test at 73.4 6 3.6F (23 6 2C) for notless than6hinairor1hinwater.9.3 Test ConditionsConduct the tests at the standardlaboratory temperature of 73.4 6 3.6F (23 6 2C) u

36、nlessotherwise specified.9.4 Dimensions and Tolerances:9.4.1 Outside DiameterMeasure the outside diameter ofthe fittings at the butt-fusion end in accordance with the WallThickness section of Test Method D 2122 by use of circum-ferential tape readable to the nearest 0.001 in. (0.02 mm). Othermethods

37、 may be used if proven to be equivalent.9.4.2 Wall ThicknessMake a series of measurements us-ing a cylindrical-anvil tubular micrometer or other accuratedevice at closely spaced intervals to ensure that minimum andmaximum wall thickness to the nearest 0.01 in. (0.2 mm) havebeen determined. Make a mi

38、nimum of six measurements ateach butt-fusion end.9.5 Pressure Testing:TABLE 2 IPS Sizing System: Butt-Fusion End Dimensions, in.SizeIPSAverageODAMinimum Wall ThicknessBversus DR7.3 9 9.3 11 13.5 15.5 17 21 26 32.52 2.38 . . . 0.26 . . . 0.22 0.18 . . . 0.14 . . . . . . . . .3 3.500 0.479 0.389 0.376

39、 0.318 0.259 0.226 0.206 0.167 0.135 0.1084 4.500 0.616 0.500 0.484 0.409 0.333 0.290 0.265 0.214 0.173 0.1385 5.563 0.762 0.618 0.598 0.506 0.412 0.359 0.327 0.265 0.214 0.1716 6.625 0.908 0.736 0.712 0.602 0.491 0.427 0.390 0.315 0.255 0.2048 8.625 1.182 0.958 0.927 0.784 0.639 0.556 0.507 0.411 0

40、.332 0.26510 10.750 1.473 1.194 1.156 0.977 0.796 0.694 0.632 0.512 0.413 0.33112 12.750 1.747 1.417 1.371 1.159 0.944 0.823 0.750 0.607 0.490 0.39214 14.000 1.918 1.556 1.505 1.273 1.037 0.903 0.824 0.667 0.538 0.43116 16.000 2.192 1.778 1.720 1.455 1.185 1.032 0.941 0.762 0.615 0.49218 18.000 2.46

41、6 2.000 1.935 1.636 1.333 1.161 1.059 0.857 0.692 0.55420 20.000 . . . 2.222 2.151 1.818 1.481 1.290 1.176 0.952 0.769 0.61522 22.000 . . . 2.444 2.366 2.000 1.630 1.419 1.294 1.048 0.846 0.67724 24.000 . . . 2.667 2.581 2.182 1.778 1.548 1.412 1.143 0.923 0.73826 26.000 . . . . . . 2.796 2.364 1.92

42、6 1.677 1.529 1.238 1.000 0.80028 28.000 . . . . . . 3.011 2.545 2.074 1.806 1.647 1.333 1.077 0.86230 30.000 . . . . . . 3.226 2.727 2.222 1.935 1.765 1.429 1.154 0.92332 32.000 . . . . . . . . . 2.909 2.370 2.065 1.882 1.524 1.231 0.98534 34.000 . . . . . . . . . 3.091 2.519 2.194 2.000 1.619 1.30

43、8 1.04636 36.000 . . . . . . . . . 3.273 2.667 2.323 2.118 1.714 1.385 1.10842 42.000 . . . . . . . . . . . . . . . 2.710 2.471 2.000 1.615 1.29248 48.000 . . . . . . . . . . . . . . . 3.097 2.824 2.286 1.846 1.47754 54.000 . . . . . . . . . . . . . . . . . . 3.176 2.571 2.077 1.662ATolerance on OD

44、is 6 0.45 %.BEccentricity of wall shall not exceed 12 %.TABLE 3 DIPS Sizing System: Butt-Fusion End Dimensions, in.SizeDIPSAverageODAMinimum Wall ThicknessBversus DR9 11 13.5 17 21 26 32.53 3.96 0.389 0.360 0.294 0.233 0.189 0.153 0.1224 4.80 0.500 0.437 0.356 0.283 0.229 0.185 0.1486 6.90 0.736 0.6

45、28 0.512 0.406 0.329 0.266 0.2138 9.05 0.958 0.823 0.670 0.533 0.431 0.348 0.27910 11.10 1.194 1.009 0.823 0.653 0.529 0.427 0.34212 13.20 1.417 1.200 0.978 0.777 0.629 0.508 0.40714 15.30 1.556 1.391 1.134 0.900 0.729 0.589 0.47116 17.40 1.778 1.582 1.289 1.024 0.829 0.670 0.53618 19.50 2.000 1.773

46、 1.445 1.147 0.929 0.750 0.60020 21.60 2.222 1.964 1.600 1.271 1.029 0.831 0.66524 25.80 2.667 2.346 1.912 1.518 1.229 0.993 0.79430 32.00 . . . 2.909 2.371 1.883 1.524 1.231 0.98536 38.30 . . . 3.482 2.837 2.253 1.824 1.473 1.17942 44.50 . . . 4.046 3.297 2.618 2.119 1.712 1.37048 50.80 . . . 4.619

47、 3.763 2.989 2.419 1.954 1.563ATolerance on OD is 6 0.45 %.BEccentricity of wall shall not exceed 12 %.F22060239.5.1 Preparation of Specimens for Pressure TestingTestspecimens may be individual fittings or groups of fittings.9.5.2 Sustained Pressure Test:9.5.2.1 Select the test temperature and press

48、ure from Table4 as required.9.5.2.2 Select three test specimens per size range at randomand condition the specimens at the specified test temperature.Test the specimens with water in accordance with Test MethodD 1598 at the specified temperature, stress, and test duration.9.5.2.3 Failure of one of t

49、he three specimens shall constitutefailure of the test.10. Product Marking10.1 Fittings shall be marked with the following:10.1.1 This designation; “ASTM F 2206,”10.1.2 Manufacturers name or trademark,10.1.3 Material designations (such as PE2406 or PE3408),10.1.4 Date of manufacture or manufacturing code, and10.1.5 Nominal size and pipe system DR.10.2 Where recessed marking is used, such marking shallhave no injurious effect on the products performance.11. Quality Assurance11.1 When the product is marked with this designation,ASTM F 2206, the manufact