ASTM F2206-2002(2010) Standard Specification for Fabricated Fittings of Butt-Fused Polyethylene (PE) Plastic Pipe Fittings Sheet Stock Plate Stock or Block Stock《熔接聚乙烯塑料管 配件 薄板 厚板或.pdf

1、Designation: F2206 02 (Reapproved 2010)An American National StandardStandard Specification forFabricated Fittings of Butt-Fused Polyethylene (PE) PlasticPipe, Fittings, Sheet Stock, Plate Stock, or Block Stock1This standard is issued under the fixed designation F2206; the number immediately followin

2、g the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification e

3、stablishes requirements for fabri-cated fittings intended for use with outside-diameter controlledpolyethylene pipe and tubing. These fittings are manufacturedby heat-fusion joining shape-modified polyethylene compo-nents prepared from pipe, molded fittings, sheet, or block.Included are requirements

4、 for materials, design, workmanship,minimum dimensions, marking, test methods, and qualitycontrol.1.2 Pressure rating of the fabricated-fitting design is beyondthe scope of this standard and shall be established by the fittingmanufacturer. This specification includes requirements for bothroom temper

5、ature and elevated temperature pressure-tests todemonstrate a reasonable level of performance of thefabricated-fitting design at the pressure rating established bythe fitting manufacturer.1.3 The pressure-tests requirements are specified by DR.The DR specified is that of the piping system for which

6、thefabricated fitting is intended to be butt-fused.1.4 The text of this standard references notes and footnoteswhich provide explanatory material. These notes and footnotes(excluding those in tables and figures) shall not be consideredas requirements of the standard.1.5 UnitsThe values stated in inc

7、h-pound units are to beregarded as standard. The values given in parentheses aremathematical conversions to SI units which are provided forinformation only and are not considered standard.1.6 The following safety hazards caveat pertains only to thetest methods portion, Section 9, of this specificati

8、on. Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Docu

9、ments2.1 ASTM Standards:2D1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD1600 Terminology for Abbreviated Terms Relating toPlasticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2513 Specification for Polyethylene (PE) Gas Press

10、urePipe, Tubing, and FittingsD3261 Specification for Butt Heat Fusion Polyethylene(PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingD3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsF412 Terminology Relating to Plastic Piping Systems2.2 Federal Standards:3Fed. S

11、td. No. 123 Marking for Shipment (Civil Agencies)OPS Part 192 Title 49, Code of Federal Regulations2.3 Military Standard:3MIL-STD-129 Marking for Shipment and Storage2.4 ANSI/NSF Standard:4ANSI/NSF 61 for Drinking Water System ComponentsHealth Effects3. Terminology3.1 Definitions are in accordance w

12、ith Terminology F412and abbreviations are in accordance with Terminology D1600,unless otherwise specified.3.2 Definitions:3.2.1 butt-fusion end(s), nthe butt end(s) of the fabricatedfitting intended for field fusion by the installer.1This specification is under the jurisdiction of ASTM Committee F17

13、 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.Current edition approved April 1, 2010. Published May 2010. Originallyapproved in 2002. Last previous edition approved in 2002 as F2206 02. DOI:10.1520/F2206-02R10.2For referenced ASTM standards, visit the

14、ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Phil

15、adelphia, PA 19111-50984Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2.2 fabricated fitting, na fittin

16、g constructed from manu-factured polyethylene components or materials.3.3 Abbreviations:3.3.1 DIPSductile iron pipe size.3.3.2 DRdimension ratio.3.3.3 IPSiron pipe size.3.3.4 ODoutside diameter.4. Classification4.1 GeneralThis specification establishes requirementsfor fabricated fittings intended fo

17、r butt-fusion joining topolyethylene pipe.4.1.1 Fabricated fitting components may be machined fromextruded polyethylene or molded polyethylene stock andheat-fused to form the final part.4.1.2 Fabricated fittings intended for use in the distributionof natural gas or other fuel gases shall also meet t

18、he require-ments of Specification D2513.5. Ordering Information5.1 When ordering fittings under this specification includethe following information:5.1.1 Polyethylene compound (material designation or tradename).5.1.2 Style of fitting (3 piece tee, 5 segment 90 ell, etc.).5.1.3 Size:5.1.3.1 Nominal

19、size of end connections.5.1.3.2 End configurations (for example, IPS or DIPS).5.1.3.3 System design ratio.6. Material6.1 Material ClassificationPolyethylene materials allow-able for use in this specification shall be classified in accor-dance with Specification D3350 as shown in Table 1. Consultwith

20、 the manufacturer for cell classification applicable to theirmaterials.NOTE 1Manufacturers should use appropriate quality assurance pro-cedures to ensure that sheet, block and plate are free from voids,laminations, foreign inclusions, cracks, and other injurious defects.7. Requirements7.1 Dimension

21、and TolerancesButt-fusion ends shall beproduced from fittings or pipe conforming to SpecificationD3261, or by machining block, sheet, plate, or pipe to therequired dimensions.7.1.1 DiameterNominal outside-diameter of the butt-fusion end shall conform to the IPS or DIPS dimension at areaof fusion. Ou

22、ter-diameter dimensions and tolerances at the areaof fusion shall be as shown in Table 2 or Table 3.7.1.2 Wall ThicknessThe minimum wall thickness of thebutt-fusion end shall be in accordance with Table 2 or Table 3when measured in accordance with Test Method D2122.Conditioning to standard temperatu

23、re but not to standardhumidity is required.7.1.3 EccentricityThe wall thickness variability of thebutt-fusion end as measured and calculated in accordance withTest Method D2122, in any diametrical cross-section of thepipe shall not exceed 12 %.7.1.4 MeasurementsThese shall be made in accordancewith

24、Test Method D2122 for roundable pipe.7.1.5 Laying LengthsLaying length dimensions shall bedefined by the manufacturer.7.1.6 Special SizesWhere existing system conditions orspecial local requirements make other diameters or dimensionratios necessary, other sizes or dimension ratios, or both, shallbe

25、acceptable for engineered applications when mutuallyagreed upon by the customer and the manufacturer, if the fittingis manufactured from plastic compounds meeting the materialrequirements of this specification, and the fitting performs inaccordance with the requirements in this specification. Fordia

26、meters not shown in Table 2 or Table 3, the tolerance shallbe the same percentage as that shown in the correspondingtables for the next smaller listed size. Minimum wall thicknessat the butt-fusion end for these special sizes shall not be lessthan the minimum wall thickness specified for the pipe th

27、efitting is designed to be used with.7.2 Physical RequirementsFabricated fittings using mitercut pipe stock shall be manufactured from pipe stock with awall thickness 25 % greater than that of the pipe to which thefitting is to be joined. (For example: A SDR11 fitting shall bemade using SDR9 pipe st

28、ock.)7.3 Pressure Test RequirementsOne size and DR of eachstyle fitting manufactured in each of the following sizeranges12 in. (300 mm) and smaller, greater than 12 to lessthan 24 in. (300 to less than 600 mm), and 24 in. (600 mm) andlargerin each particular material shall be evaluated. The sizeand

29、DR of each style fitting selected shall be tested per 7.3.1and 7.3.2. Fitting styles are characterized as elbows, tees, wyes,crosses, reducing tees, reducing laterals, branch saddles, flangeadapters, mechanical joint adapters, and end caps.7.3.1 Sustained Pressure TestThe fitting shall not fail, asd

30、efined in Test Method D1598, when tested at the time,pressures, and test temperatures per Test A in Table 4. The testspecimens shall be prepared for testing in the manner pre-scribed in 9.5.1.7.3.2 Elevated Temperature Sustained Pressure TestThefitting shall not fail, as defined in Test Method D1598

31、, whentested at the time, pressures, and test temperatures per Test B orTestCinTable 4. The test specimens shall be prepared fortesting in the manner prescribed in 9.5.1.8. Workmanship, Finish and Appearance8.1 The manufacture of these fittings shall be in accordancewith good commercial practice so

32、as to produce fittingsTABLE 1 Specification D3350 Cell Classification Limits forFitting MaterialsD3350 Cell Classification PropertyAllowable D3350Cell Classification UnitsPE2406 PE3408Density 2 3Melt Index 1-2-3-4 3-4-5Flexural Modulus 4-5-6 4-5-6Tensile Strength 2-3 3-4-5Slow Crack-Growth Resistanc

33、e 6 6HDB 3 4Color/UV Stabilizer C-D-E C-D-EF2206 02 (2010)2meeting the requirements of this specification. Fittings shall behomogeneous throughout and free of cracks, holes, foreigninclusions or other injurious defects. The fittings shall be asuniform as commercially practicable in color, opacity, d

34、ensity,and other physical properties.8.2 The procedure used for the heat fusion in the fabricationprocess shall be written and qualified in accordance with therequirements of OPS 49 CFR Part 192.283 “Plastic Pipe:Qualifying Joining Procedures.”8.3 All personnel engaged in the heat fusion process sha

35、ll bequalified in accordance with the requirements of OPS 49 CFRPart 192.285 “Plastic Pipe: Qualifying Persons to MakeJoints.”9. Test Methods9.1 GeneralThe test methods in this specification apply tofittings for use with pipe and tubing for gas, water, and otherengineered piping systems.TABLE 2 IPS

36、Sizing System: Butt-Fusion End Dimensions, in.SizeIPSAverageODAMinimum Wall ThicknessBversus DR7.3 9 9.3 11 13.5 15.5 17 21 26 32.52 2.38 . 0.26 . 0.22 0.18 . 0.14 . . .3 3.500 0.479 0.389 0.376 0.318 0.259 0.226 0.206 0.167 0.135 0.1084 4.500 0.616 0.500 0.484 0.409 0.333 0.290 0.265 0.214 0.173 0.

37、1385 5.563 0.762 0.618 0.598 0.506 0.412 0.359 0.327 0.265 0.214 0.1716 6.625 0.908 0.736 0.712 0.602 0.491 0.427 0.390 0.315 0.255 0.2048 8.625 1.182 0.958 0.927 0.784 0.639 0.556 0.507 0.411 0.332 0.26510 10.750 1.473 1.194 1.156 0.977 0.796 0.694 0.632 0.512 0.413 0.33112 12.750 1.747 1.417 1.371

38、 1.159 0.944 0.823 0.750 0.607 0.490 0.39214 14.000 1.918 1.556 1.505 1.273 1.037 0.903 0.824 0.667 0.538 0.43116 16.000 2.192 1.778 1.720 1.455 1.185 1.032 0.941 0.762 0.615 0.49218 18.000 2.466 2.000 1.935 1.636 1.333 1.161 1.059 0.857 0.692 0.55420 20.000 . . . 2.222 2.151 1.818 1.481 1.290 1.176

39、 0.952 0.769 0.61522 22.000 . . . 2.444 2.366 2.000 1.630 1.419 1.294 1.048 0.846 0.67724 24.000 . . . 2.667 2.581 2.182 1.778 1.548 1.412 1.143 0.923 0.73826 26.000 . . . . . . 2.796 2.364 1.926 1.677 1.529 1.238 1.000 0.80028 28.000 . . . . . . 3.011 2.545 2.074 1.806 1.647 1.333 1.077 0.86230 30.

40、000 . . . . . . 3.226 2.727 2.222 1.935 1.765 1.429 1.154 0.92332 32.000 . . . . . . . . . 2.909 2.370 2.065 1.882 1.524 1.231 0.98534 34.000 . . . . . . . . . 3.091 2.519 2.194 2.000 1.619 1.308 1.04636 36.000 . . . . . . . . . 3.273 2.667 2.323 2.118 1.714 1.385 1.10842 42.000 . . . . . . . . . .

41、. . . . . 2.710 2.471 2.000 1.615 1.29248 48.000 . . . . . . . . . . . . . . . 3.097 2.824 2.286 1.846 1.47754 54.000 . . . . . . . . . . . . . . . . . . 3.176 2.571 2.077 1.662ATolerance on OD is 6 0.45 %.BEccentricity of wall shall not exceed 12 %.TABLE 3 DIPS Sizing System: Butt-Fusion End Dimens

42、ions, in.SizeDIPSAverageODAMinimum Wall ThicknessBversus DR9 11 13.5 17 21 26 32.53 3.96 0.389 0.360 0.294 0.233 0.189 0.153 0.1224 4.80 0.500 0.437 0.356 0.283 0.229 0.185 0.1486 6.90 0.736 0.628 0.512 0.406 0.329 0.266 0.2138 9.05 0.958 0.823 0.670 0.533 0.431 0.348 0.27910 11.10 1.194 1.009 0.823

43、 0.653 0.529 0.427 0.34212 13.20 1.417 1.200 0.978 0.777 0.629 0.508 0.40714 15.30 1.556 1.391 1.134 0.900 0.729 0.589 0.47116 17.40 1.778 1.582 1.289 1.024 0.829 0.670 0.53618 19.50 2.000 1.773 1.445 1.147 0.929 0.750 0.60020 21.60 2.222 1.964 1.600 1.271 1.029 0.831 0.66524 25.80 2.667 2.346 1.912

44、 1.518 1.229 0.993 0.79430 32.00 . . . 2.909 2.371 1.883 1.524 1.231 0.98536 38.30 . . . 3.482 2.837 2.253 1.824 1.473 1.17942 44.50 . . . 4.046 3.297 2.618 2.119 1.712 1.37048 50.80 . . . 4.619 3.763 2.989 2.419 1.954 1.563ATolerance on OD is 6 0.45 %.BEccentricity of wall shall not exceed 12 %.F22

45、06 02 (2010)39.2 ConditioningUnless otherwise specified, conditionthe specimens prior to test at 73.4 6 3.6F (23 6 2C) for notless than6hinairor1hinwater.9.3 Test ConditionsConduct the tests at the standardlaboratory temperature of 73.4 6 3.6F (23 6 2C) unlessotherwise specified.9.4 Dimensions and T

46、olerances:9.4.1 Outside DiameterMeasure the outside diameter ofthe fittings at the butt-fusion end in accordance with the WallThickness section of Test Method D2122 by use of circumfer-ential tape readable to the nearest 0.001 in. (0.02 mm). Othermethods may be used if proven to be equivalent.9.4.2

47、Wall ThicknessMake a series of measurements us-ing a cylindrical-anvil tubular micrometer or other accuratedevice at closely spaced intervals to ensure that minimum andmaximum wall thickness to the nearest 0.01 in. (0.2 mm) havebeen determined. Make a minimum of six measurements ateach butt-fusion e

48、nd.9.5 Pressure Testing:9.5.1 Preparation of Specimens for Pressure TestingTestspecimens may be individual fittings or groups of fittings.9.5.2 Sustained Pressure Test:9.5.2.1 Select the test temperature and pressure from Table4 as required.9.5.2.2 Select three test specimens per size range at rando

49、mand condition the specimens at the specified test temperature.Test the specimens with water in accordance with Test MethodD1598 at the specified temperature, stress, and test duration.9.5.2.3 Failure of one of the three specimens shall constitutefailure of the test.10. Product Marking10.1 Fittings shall be marked with the following:10.1.1 This designation; “ASTM F2206,”10.1.2 Manufacturers name or trademark,10.1.3 Material designations (such as PE2406 or PE3408),10.1.4 Date of manufacture or manufacturing code, and10.1.5 Nominal size and pipe