ASTM F2389-2017a Standard Specification for Pressure-rated Polypropylene (PP) Piping Systems《压力标定的聚丙烯(PP)管道系统的标准规格》.pdf

1、Designation: F2389 17F2389 17a An American National StandardStandard Specification forPressure-rated Polypropylene (PP) Piping Systems1This standard is issued under the fixed designation F2389; the number immediately following the designation indicates the year oforiginal adoption or, in the case of

2、 revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification establishes requirements for polypropylene (PP) piping system components ma

3、de to metric sizes and IPSschedule 80 sizes, and pressure rated for water service and distribution supply (see Appendix X1). Included are criteria formaterials, workmanship, dimensions and tolerances, product tests, and marking for polypropylene (PP) piping system componentssuch as pipe, fittings, v

4、alves, and manifolds.1.2 The components governed by this specification shall be permitted for use in water service lines, hot-and-cold waterdistribution, hydronic heating, and irrigation systems.1.3 The pipe and fittings produced under this specification shall be permitted to be used to transport in

5、dustrial process fluids,effluents, slurries, municipal sewage, etc. The user shall consult the manufacturer to determine whether the material beingtransported is compatible with the polypropylene piping system and will not affect the service life beyond limits acceptable to theuser.1.4 UnitsThe valu

6、es stated in inch-pound units are to be regarded as standard. The values given in parentheses aremathematical conversions to SI units that are provided for information only and are not considered standard.1.5 This standard does not purport to address all of the safety concerns, if any, associated wi

7、th its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatoryrequirements prior to use.2. Referenced Documents2.1 ASTM Standards:2D792 Test Methods for Density and Specific Gravity (Relative Density

8、) of Plastics by DisplacementD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion PlastometerD1505 Test Method for Density of Plastics by the Density-Gradient TechniqueD1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1600 Terminology for Abbrevia

9、ted Terms Relating to PlasticsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2749 Symbols for Dimensions of Plastic Pipe FittingsD3895 Test Method for Oxidative-Induction Time of Polyolefins by Differential Scanning CalorimetryD4101 Specification for Polypropylene In

10、jection and Extrusion MaterialsF412 Terminology Relating to Plastic Piping SystemsF2023 Test Method for Evaluating the Oxidative Resistance of Crosslinked Polyethylene (PEX) Pipe, Tubing and Systems toHot Chlorinated Water2.2 International Organization for Standardization (ISO) Standards:ISO 3127 Th

11、ermoplastic PipesDetermination of Resistance to External BlowsRound the Clock Method33ISO 4065 Thermoplastics PipesUniversal Wall Thickness TableISO 9080 Plastics Piping and Ducting SystemsDetermination of the Long-Term Hydrostatic Strength of ThermoplasticsMaterials in Pipe Form by Extrapolation1 T

12、his specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.61 on Water.Current edition approved Jan. 15, 2017Feb. 1, 2017. Published January 2017February 2017. Originally approved in 2004. Last previous edition app

13、roved in 20152017as F2389-15.-17. DOI: 10.1520/F2389-17.10.1520/F2389-17A.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the

14、ASTM website.3 Available from International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what ch

15、anges have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the off

16、icial document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1ISO 93932 Thermoplastics valves for industrial applications - Pressure test methods and requirements - Par

17、t 2: Test conditionsand basic requirementsISO 13760 Plastic Pipe for the Conveyance of Fluid Under Pressure Miners Rule Calculation Method for CumulativeDamageISO 15874 Plastics Piping Systems for Hot and Cold Water InstallationsPolypropylene (PP)ISO 15874-2 Plastics Piping Systems for Hot and Cold

18、Water InstallationsPolypropylene (PP)Part 2: PipesISO 15874-3 Plastics Piping Systems for Hot and Cold Water InstallationsPolypropylene (PP)Part 3: FittingsISO 15874-5 Plastics piping systems for hot and cold water installations Polypropylene (PP) Part 5: Fitness for purposeof the systemISO/TS 15874

19、-7 Plastics Piping Systems for Hot and Cold Water InstallationsPolypropylene (PP)Part 7: Guidance for theAssessment of Conformity2.3 NSF International Standards:NSF/ANSI 14 Plastics Piping System Components and Related Materials4NSF/ANSI 61 Drinking Water System ComponentsHealth Effects42.4 CEN Stan

20、dard:prEN 10226-1 Pipe Threads Where Pressure Tight Joints are Made on the ThreadsPart 1: Designation, Dimensions andTolerances52.5 American Society of Mechanical Engineers (ASME) Standard:B1.20.1 Pipe Threads, General Purpose, Inch62.6 Plastic Pipe Institute (PPI) Technical Report:TR-4 PPI Listing

21、of Hydrostatic Design Basis (HDB), Strength Design Basis (SDB), Pressure Design Basis (PDB) andMinimum Required Strength (MRS) Ratings for Thermoplastic Piping Materials73. Terminology3.1 Definitions:3.1.1 Definitions are in accordance with Terminology F412 and abbreviations are in accordance with T

22、erminology D1600,unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 polypropylene random copolymer (PP-R) or polypropylene random copolymer with modified crystallinity and temperatureresistance (PP-RCT), na propylene plastic containing not more than 50% of another ol

23、efinic monomer (or monomers), havingno functional group other than the olefinic group, and copolymerized with the propylene.3.2.1.1 DiscussionPolypropylene materials are described in detail in ISO 15874. The performance of PP-R and PP-RCT is distinguished by theminimum reference curves in ISO15874.

24、Historically, PP-RCT has referred to a polypropylene random copolymer with modifiedcrystallinity that delivers performance characteristics referenced in ISO15874. However, recent developments make it possible toattain the PP-RCT performance requirements other than through modification of crystallini

25、ty.3.2.1.2 DiscussionThis term is also used for finished compound which comprises the PP-R or PP-RCT resin and additives such as colorants, UVinhibitors, and stabilizers. Polypropylene random copolymers containing more than one additional monomer are often referred toas “terpolymers.”3.2.2 plastic-t

26、o-metal transition fittings, na fitting designed to provide a means of connection between the PP piping systemand metal piping systems such as steel pipe and copper tubing. The fittings include a means of taking into account the differencesin thermal expansion of the materials and maintaining a pres

27、sure-tight seal over the intended use temperature range.4. Classification4.1 GeneralThis specification covers PP piping systems made from PP materials (PP-R) in various dimension ratios andpressure ratings.4 Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0

28、140, http:/www.nsf.org.5 Available from European Committee for Standardization (CEN), Avenue Marnix 17, B-1000, Brussels, Belgium, http:/www.cen.eu.6 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Two Park Ave., New York, NY 10016-5990, http:/www.asm

29、e.org.7 Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.F2389 17a24.2 Thermoplastic Pipe Series and ScheduleThis specification covers PP pipe made in schedule 80 IPS sizes and metric sizesin accordance with ISO 4065.5. Materials

30、and Manufacture5.1 The pipe and fittings shall be polypropylene material of type PP-R or PP-RCT in accordance with Specification D4101.Clean rework material, of the same PP-R or PP-RCT resin generated from the manufacturers own pipe or fitting production, shallbe permitted to be used provided the pi

31、pe or fittings produced meet all requirements of this specification.5.2 For pipe compound, the melt flow rate (MFR) shall not exceed 10.8 grain/10 min (0.7 g/10 min), when tested in accordancewith Test Method D1238 using conditions of 4.76 lbm (2.16 kg) at 446F (230C).5.3 The density of the unreinfo

32、rced, natural color PP-R and PP-RCT material shall not exceed 56.9 lbm/ft3 (912 kg/m3), whentested in accordance with Test Method D1505 or Test Method D792.5.4 Minimum Required Strength (MRS)The PP-R material used in the pipe and fittings shall have an MRS value of 1160 psi(8.0 MPa) or 1450 psi (10.

33、0 MPa) and the PP-RCT material used in the pipe and fittings shall have an minimum MRS value of1624 psi (11,2 MPa) based on testing in accordance with ISO 9080 and classification of the lower confidence limit (LCL) at 50years in accordance with ISO 12162.5.5 Categorized Required Strength (CRS,t)The

34、PP material used in the pipe and fittings shall have a CRS,t value of 280 psi(1.93 MPa) based on testing in accordance with ISO 9080 and classification of the lower confidence limit (LCL) at 180F (82C)and 50 years.5.6 Minimum Pressure RatingThe minimum pressure rating of the pipe shall be 160 psi (1

35、.1 MPa) at 73F (23C) and 100psi (0.69 MPa) at 180F (82C) for hot-and-cold distribution and 160 psi (1.1 MPa) at 73F (23C) for cold water service.5.7 ThreadsFittings shall be permitted to be threaded by use of metal inserts molded into the fitting.5.7.1 Metal threads shall be constructed of brass or

36、stainless steel inserts molded into the fitting.5.7.2 Threads shall not be molded or fabricated directly into the polypropylene plastic.5.8 The piping compound shall be permitted to include colorants, antioxidants, reinforcing materials and additives necessary forthe finished product. The modified m

37、aterial and finished product shall meet all requirements of this specification.NOTE 1The Plastics Pipe Institute (PPI) publishes listings of minimum required strength (MRS) and categorized required strength (CRS,t ) ratingsfor thermoplastic piping materials in Technical Report No. 4 (TR-4). ISO/TS 1

38、5874-7 provides guidance on evaluating the effect of additives on long-termstrength of the pipe and fittings material.5.9 PEX AdaptersThe PEX fitting ends of PP to PEX transition fittings shall meet the material requirements of thecorresponding PEX fitting standard.6. Workmanship, Finish, and Appear

39、ance6.1 The pipe and fittings shall be free of visible cracks, holes, foreign inclusions, blisters and other known injurious defects. Thepipe and fittings shall be uniform in color, opacity, density and other physical properties.7. Dimensions and Tolerances7.1 Pipe DimensionsPipe dimensions shall me

40、et the requirements in 7.1.1 and 7.1.2.7.1.1 Outside DiametersThe outside diameters and tolerances shall be as shown in Table 1 (IPS Sch. 80), or Tables 2 and 3(metric series), when measured in accordance with Test Method D2122. For diameters not shown in these tables, the tolerance shallbe the same

41、 percentage of outside diameter as those for the closest listed diameter.7.1.2 Wall ThicknessesThe wall thicknesses and tolerances shall be as shown in Table 1, or Tables 2 and 3, when measuredin accordance with Test Method D2122. For wall thicknesses (DRs) not shown in these tables, the minimum wal

42、l thickness shallbe as calculated using the DR and outside diameter, and the tolerance on the wall thickness shall be the same percentage of thecalculated minimum wall thickness as for the closest listed minimum wall thickness.7.1.3 Threaded PipePipe covered by this specification shall not be thread

43、ed.TABLE 1 IPS Schedule 80 OD and Wall ThicknessNominalPipe SizeAverage OutsideDiameter, OD, in.Tolerance onOD, in.Out-of-roundness(maxmin)Minimum WallThickness, in.Tolerance on WallThickness, in.12 0.840 (21.34) 0.004 (0.10) 0.015 (0.38) 0.147 (3.73) +0.020 (+0.51)34 1.050 (26.67) 0.004 (0.10) 0.02

44、0 (0.51) 0.154 (3.91) +0.020 (+0.51)1 1.315 (33.40) 0.005 (0.13) 0.025 (0.64) 0.179 (4.55) +0.021 (+0.53)1-12 1.900 (48.26) 0.006 (0.15) 0.030 (0.76) 0.200 (5.08) +0.024 (+0.61)2 2.375 (60.33) 0.006 (0.15) 0.035 (0.89) 0.218 (5.54) +0.026 (+0.66)3 3.500 (88.90) 0.008 (0.20) 0.040 (1.02) 0.300 (7.62)

45、 +0.036 (+0.91)4 4.500 (114.30) 0.009 (0.23) 0.050 (1.27) 0.337 (8.56) +0.040 (+1.02)6 6.625 (168.28) 0.011 (0.28) 0.050 (1.27) 0.432 (10.97) +0.052 (+1.32)F2389 17a37.2 Fittings DimensionsFittings dimensions shall meet the requirements in 7.2.1 through 7.2.47.2.6.7.2.1 ThreadsTaper threads for join

46、ing fittings shall comply with the requirements of ASME B1.20.1 for NPT metal threadinserts or prEN 10226-1 for metric threads. Threads used by the manufacturer to join component parts of a fitting together shallmeet the manufacturers specifications.7.2.2 Laying LengthsLaying lengths shall be in acc

47、ordance with the manufacturers specifications.7.2.3 Socket-fused FittingsDimensions for socket-fused fittings shall be in accordance with Tables 4 and 5 (IPS Sch 80) orTables 6 and 7 (metric series). Socket depth shall be measured from the face of the socket entrance to the face of the pipe stopat t

48、he socket bottom.7.2.4 Electrofusion FittingsDimensions for electrofusion fittings shall be in accordance with manufacturers specifications.7.2.5 Valves and FlangesDimensions for valves and flanges shall be in accordance with the manufacturers specifications.7.2.6 PEX AdaptersThe PEX fitting ends of

49、 PP to PEX transition fittings shall meet the dimensional requirements of thecorresponding PEX fitting standard.8. Requirements8.1 Longitudinal ReversionWhen tested in accordance with ISO 15874-2, at the conditions given in Table 8, the mean relativechange in pipe length shall not exceed 2 %.8.2 Melt Flow Rate (MFR) of Pipe and FittingsWhen tested in accordance with D1238, the MFR of specimens taken fromthe finished pipe or fittings shall be within 30 % of the MFR of the compound used to p