ASTM F2509-2015 Standard Specification for Field-assembled Anodeless Riser Kits for Use on Outside Diameter Controlled Polyethylene and Polyamide-11 (PA11) Gas Distribution Pipe an.pdf

1、Designation: F2509 12F2509 15Standard Specification forField-assembled Anodeless Riser Kits for Use on OutsideDiameter Controlled Polyethylene and Polyamide-11 (PA11)Gas Distribution Pipe and Tubing1This standard is issued under the fixed designation F2509; the number immediately following the desig

2、nation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope Scope*1.1 This specification cover

3、s requirements and test methods for field-assembled anodeless riser kits for use with outsidediameter controlled polyethylene and PA11 gas distribution pipe and tubing in sizes through 2 IPS as specified inspecificationSpecification D2513. polyethylene and Specification F2945 for PA11.1.2 The test m

4、ethods described are not intended to be routine quality control tests.1.3 This specification covers the types of field-assembled anodeless riser kits described in 3.3.2.1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematicalconversio

5、ns to SI units that are provided for information only and not considered standard.1.5 The text of this standard references notes and footnotes which provide explanatory material. These notes and footnotes(excluding those in tables and figures), shall not be considered as requirements of the standard

6、.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and to determine the applicability of regulatorylimitations prior to use.2. Referenced

7、 Documents2.1 ASTM Standards:2A513A513/A513M Specification for Electric-Resistance-Welded Carbon and Alloy Steel Mechanical TubingA53/A53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessD638 Test Method for Tensile Properties of PlasticsD1600 Terminology for Abb

8、reviated Terms Relating to PlasticsD2513 Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and FittingsF412 Terminology Relating to Plastic Piping SystemsF1948 Specification for Metallic Mechanical Fittings for Use on Outside Diameter Controlled Thermoplastic Gas DistributionPipe and Tu

9、bingF2897 Specification for Tracking and Traceability Encoding System of Natural Gas Distribution Components (Pipe, Tubing,Fittings, Valves, and Appurtenances)F2945 Specification for Polyamide 11 Gas Pressure Pipe, Tubing, and Fittings2.2 ASME Standards:3ASME Boiler and Pressure Vessel Code3ASME B1.

10、20.1 Pipe Threads, General Purpose (Inch)4B31.8 Gas Transmission and Distribution Piping Systems1 This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved Aug. 1, 2012Nov. 1, 2

11、015. Published October 2012December 2015. Originally approved in 2006. Last previous edition approved in 2012 asF250906(2012).F250912. DOI: 10.1520/F2509-12.10.1520/F2509-15.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For A

12、nnual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4 Available from the Superi

13、ntendent of Documents, U.S. Government Printing Office, Washington, DC 20402.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequatel

14、y depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM Inter

15、national, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States12.3 Federal Regulations:4United States CFR, Title 49, Part 192 Pipeline Safety Regulations2.4 UL Standard:5UL 360 Standard for Liquid-Tight Flexible Steel Conduit3. Terminology3.1 The gas industry terminolo

16、gy used in this specification is in accordance with ASME B31.8 or the United States CFR, Title49, Part 192, unless otherwise indicated.3.1.1 pipeused herein refers to both “pipe” and “tubing” unless specifically stated otherwise.3.1.2 gasused herein refers to any fuel gas unless specifically stated

17、otherwise.3.2 DefinitionsDefinitions are in accordance with Terminology F412 unless otherwise specified. Abbreviations are inaccordance with Terminology D1600 unless otherwise specified.3.3 Definitions:3.3.1 anodeless riser, na type of mechanical fitting which is designed to transport gas from under

18、ground polyethylene or PA11piping to above-ground metallic piping. When properly installed, polyethylene pipe the polyethylene or PA11 piping is the gascarrier in the below ground portion of an anodeless riser and is protected by a metallic riser casing when it extends above groundlevel.3.3.2 field-

19、assembled anodeless riser kit, nA kit containing all of the elements required to assemble an anodeless riser at thepoint of installation with the exception of the gas-carrying polyethylene pipe. or PA11 piping. It consists of, at a minimum, a risercasing and a riser adapter.These components may be e

20、ither integrally combined or include provisions for attachment to one anotherat the point of installation.3.3.3 mechanical fitting, na device for making a connection between piping components that employs physical force todevelop a leak-tight seal, produce alignment, and provide resistance to pullou

21、t caused by axial loads.3.3.4 riser adapter, na type of mechanical fitting used to join polyethylene and PA11 pipe to a metallic piping connection(typically a pipe thread). Riser adapters are sometimes referred to as service head adapters.3.3.5 riser casing, nthe metallic, non-gas carrying portion o

22、f an anodeless riser that serves as a protective conduit for thepolyethylene pipe. or PA11 piping. It may be either rigid, flexible, or a combination of both.3.3.6 qualified installation instructions, na written procedure for making a plastic mechanical joint that has been demonstratedwill meet the

23、requirements set forth in the United States CFR, Title 49, Part 192.283(b), and this standard.4. Materials and Manufacture4.1 General:4.1.1 All materials of the riser kit shall meet the performance requirements of this specification and applicable referencedspecifications. Specific materials referen

24、ced in this section are common materials used in these types of products. Alternatematerials proven to provide equal or better performance shall be acceptable.4.1.2 All burrs on metal components which could damage the polyethylene or PA11 piping during assembly shall either beremoved or suitably cov

25、ered with a protective device such as an ID plastic sleeve, to preclude any damage to the polyethylene orPA11 gas piping.4.2 Riser Casings:4.2.1 Rigid riser casings shall be constructed of Specification A53/A53M or A513A513/A513M or equivalent metallic materialswith a minimum nominal 0.065 in. (1.65

26、 mm) wall thickness within the allowable tolerance ranges of the applicable metallic pipingspecification.4.2.2 Flexible riser casings shall be constructed of plastic coated flexible metallic tubing providing a crush strength of not lessthan 1000 lbs. when tested in accordance with UL 360, section 11

27、.1. The flexible tubing shall also be capable of withstanding atensile pull of 300 lbs. force without breaking or unwinding when tested in accordance with UL 360, section 10.5.4.3 Moisture Seal:4.3.1 The riser casing shall include a bushing or seal at the point where the PE pipe will enter the casin

28、g. This seal shall protectthe PE pipe from being damaged by the casing end during field assembly and resist the entry of moisture into the casing interiorafter installation.4.4 Specifications outlining the properties of the field-assembled riser kit shall be available from the manufacturer upon requ

29、est.5. Physical Properties5.1 Thread Requirements:5.1.1 All gas carrying pipe threads shall comply with ASME B1.20.15 Available from Underwriters Laboratories (UL), 2600 N.W. Lake Rd., Camas, WA 98607-8542, http:/.F2509 1525.2 Bend Radius Requirements:5.2.1 The bend radius of prebent rigid casings s

30、hall be such that the PE piping can be inserted during field-assembly withoutcausing damage to the PE pipe.5.3 Coatings:5.3.1 Field-assembled riser kit coatings, if any, shall be as agreed upon between the buyer and seller.5.4 Welding Requirements:5.4.1 All gas pressure containing factory welding sh

31、all comply with the requirements of the ASME Boiler and Pressure VesselCode, Section IX or API 1104.6. Dimensions, Mass, and Permissible Variations6.1 Because of the varying designs, the actual spread of dimensions is quite different from manufacturer to manufacturer.Atableof dimensions and toleranc

32、es encompassing these differences would be meaningless and without value and, therefore, are omittedfrom this specification.7. Design Qualification Requirements7.1 The riser adapter shall meet the requirements of Standard Specification F1948 for category 1 mechanical fittings.7.2 Riser Adapter to Ri

33、ser Casing Connection:7.2.1 The connection between the riser adapter and riser casing shall be demonstrated to withstand a pull force greater than 300lbs. when tested in accordance with 8.2. Separation of the casing material from the riser adapter shall constitute failure of this test.In designs whe

34、re the riser casing is constructed of a minimum of schedule 40 steel pipe and the connection to the riser adapteris made using a standard ASME B1.20.1 pipe thread, the design shall be considered to meet the requirements of this section andno testing is required.8. Test Methods8.1 General:8.1.1 Unles

35、s otherwise specified, prior to testing, condition all samples at an ambient temperature of 67 6 10F (19.4 6 5.6C)for not less than 4 h.8.1.2 Unless otherwise specified, the test conditions shall be 67 6 10F (19.4 6 5.6C).8.1.3 Unless otherwise specified, the number of specimens shall be six.8.2 Ten

36、sile Pull TestingRiser Adapter to Casing Connection:8.2.1 Conduct this test on each different riser adapter to riser casing connection. For kits where this connection is intended tobe assembled at the point of installation, it shall be assembled in accordance with the manufacturers installation proc

37、edures.8.2.2 No polyethylene pipe or PA11 piping shall be assembled within the riser kit while conducting this test.8.2.3 Affix the connection to be tested in a tensile apparatus in accordance with Test Method D638. The equipment shall becapable of subjecting the joint to a constant pull at the rate

38、 specified in section 8.2.5.8.2.4 The minimum length of casing material shall be 6 in. (15.2 cm).8.2.5 Tensile pull test the connection at a constant pull rate of 0.2 6 25 % in./min. (5 6 25 % mm/min).9. Product Instructions9.1 Qualified installation instructions shall be available from the manufact

39、urer and supplied with the field-assembled riser kit.10. Product Marking10.1 If the riser adapter and riser casing comprising the field-assembled anodeless riser kit are integrally combined, they shallbe marked with the following:10.1.1 The manufacturers name or trademark.10.1.2 A marking that is tr

40、aceable (by the manufacturer) to a date, or date range of manufacture.10.1.3 The nominal PE or PA11 pipe size (including IPS or CTS designation) or the actual OD dimension (in inches), and eitherthe wall thickness (in inches) or dimension ratio of the polyethylene pipe or PA11 piping end connection.

41、10.1.4 The material designation PE or PA11 indicating the riser has been qualified for use with polyethylene pipe or PA11 pipingby the manufacturer.10.1.5 This designation: F2509.10.2 If the riser adapter and riser casing comprising the field-assembled anodeless riser kit are supplied as separate co

42、mponents(not integrally combined,) they shall be marked as indicated below:10.2.1 The riser adapter shall be marked as required by ASTM F1948.10.2.2 The riser casing shall be marked with the following:10.2.2.1 The manufacturers name or trademark.F2509 15310.2.2.2 A marking that is traceable (by the

43、manufacturer) to a date, or date range of manufacture.10.2.2.3 This designation: F2509.10.3 Field assembled risers intended for transport of natural gas shall be marked with the 16-character gas distributioncomponent traceability identifier in accordance with Specification F2897. The 16-character co

44、de shall be expressed inalphanumeric format and Code 128 bar code format with a minimum bar thickness value of 0.005 in. or an alternative 1D or 2Dbar code symbology as agreed upon between manufacturer and end user. All fittings shall have the 16-character codes marked oraffixed to the product, prod

45、uct packaging, or any manner agreed upon between manufacturer and end user.11. Quality Assurance11.1 When the product is marked with this designation, F2509, the manufacturer affirms that the product was manufactured,inspected, sampled and tested in accordance with this specification and has been fo

46、und to meet the requirements of thisspecification.12. Keywords12.1 gas; service head adapter; SHA; field-assembled riser; anodeless riser; fuel gas piping; plastic gas piping; polyamide 11(PA11) piping; polyethylene piping; mechanical fitting; riser adapter; riser casingSUMMARY OF CHANGESCommittee F

47、17 has identified the location of selected changes to this standard since the last issue (F250912)that may impact the use of this standard.(1) Revisions were made to add Polyamide 11 (PA11) piping to this specification.ASTM International takes no position respecting the validity of any patent rights

48、 asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any ti

49、me by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn.Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown