ASTM F2718-2009(2015) Standard Specification for Polyethylene (PE) and Cement Materials for an Encapsulated Cement Mortar Formed in Place Liner System (FIPLS) for the Rehabilitatio.pdf

1、Designation: F2718 09 (Reapproved 2015)Standard Specification forPolyethylene (PE) and Cement Materials for anEncapsulated Cement Mortar Formed in Place Liner System(FIPLS) for the Rehabilitation of Water Pipelines1This standard is issued under the fixed designation F2718; the number immediately fol

2、lowing the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specificat

3、ion covers requirements and test methodsfor materials for a semi-structural polyethylene (PE) encapsu-lated cement mortar formed-in-place liner system (FIPLS)intended for the rehabilitation of water pipelines of nominalsize 4 in. to 12 in. This renewal process involves installing acollapsed PE liner

4、, folded at the time of insertion, into anexisting pipeline, expanding the PE liner, and then pumpingcement mortar into the annulus between the liner and the main.1.2 The liner and cement mortar are progressively roundedby means of an air pressure propelled pig and expanded againstthe interior surfa

5、ce of the original host pipe.After rounding, theline is maintained under pressure until the cement mortar curesand the liner is completely self supporting.1.3 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units

6、that are provided for information onlyand are not considered standard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the

7、 applica-bility of regulatory limitations prior to use.1.5 There is no similar or equivalent ISO standard.2. Referenced Documents2.1 ASTM Standards:2C109/C109M Test Method for Compressive Strength ofHydraulic Cement Mortars (Using 2-in. or 50-mm CubeSpecimens)D638 Test Method for Tensile Properties

8、of PlasticsD790 Test Methods for Flexural Properties of Unreinforcedand Reinforced Plastics and Electrical Insulating Materi-alsD1505 Test Method for Density of Plastics by the Density-Gradient TechniqueD1525 Test Method for Vicat Softening Temperature ofPlasticsD1600 Terminology forAbbreviated Term

9、s Relating to Plas-ticsD1693 Test Method for Environmental Stress-Cracking ofEthylene PlasticsF412 Terminology Relating to Plastic Piping Systems2.2 NSF/ANSI:3NSF/ANSI 14 for Plastic Piping Components and relatedMaterialsNSF/ANSI 61 for Drinking Water Systems Components Health Effects2.3 American Wa

10、ter Works Association Standards4Manual M28 Rehabilitation of Water Mains3. Terminology3.1 Unless otherwise indicated, definitions are in accor-dance with Terminology F412, and abbreviations are in accor-dance with Terminology D1600. The abbreviation of polyeth-ylene is PE.3.2 Definitions of Terms Sp

11、ecific to This Standard:3.2.1 cement mortar, na specially formulated cementbased grout.1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.67 onTrenchless Plastic Pipeline Technology.Current edition approve

12、d March 1, 2015. Published April 2015. Originallyapproved in 2009. Last previous edition approved in 2009 as F271809. DOI:10.1520/F2718-09R15.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards vol

13、ume information, refer to the standards Document Summary page onthe ASTM website.3Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48105, http:/www.nsf.org.4Available from American Water Works Association (AWWA), 6666 W. QuincyAve., Denver, CO 80235, http:/www.awwa

14、.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States13.2.2 formed-in-place-liner system (FIPLS), nafter inser-tion of the liner and cement mortar, sequential insertion andreforming of the liner and cement mortar in the host pipe, acom

15、posite system of cement mortar PE liner is formed. SeeFig. 1 and Fig. 2.3.2.3 liner, na PE sheet with integral anchors or hooksextruded in a flat shape then formed with overlapping edgesand welded into a cylindrical shape, which is then collapsed,folded into a C configuration, thereby reducing its a

16、rea andthen pulled into the host pipe.3.3 semi-structural, adjliner systems designed to bridgeholes and gaps and seal leaking joints in the host pipe andhaving sufficient inherent stiffness to be self supporting withoutdependence on adhesion to the pipe wall.3.3.1 DiscussionAppendix A of AWWA Manual

17、 M28 “Structural Lining Design Issues,” contains a more detaileddiscussion of structural classification of lining techniques. Thefollowing is taken from Manual M28: “Class II and Class IIILinings are both interactive and semi-structural systems. Sincethe stiffness of such a lining is less than that

18、of the host pipe,all internal pressure loads are transferred to the host pipeleading to their classification as interactive. Such a lining isrequired only to independently sustain internal pressure loadsat discontinuities in the host pipe, such as corrosion holes orjoint gaps, or if the host pipe is

19、 subject to structural failure.”4. Materials4.1 Basic Materials:4.1.1 PE MaterialsThe liner and the hooks shall be madefrom PE material meeting the minimum physical properties aslisted in Table 1.4.1.2 The cement mortar is used to fill the ring cavitybetween the polyethylene liner and the host pipe.

20、 The cementmortar shall have the minimum physical properties as in Table2.5. Sampling5.1 Cement mortar:5.1.1 Samples will be taken of the cement mortar materialand tested throughout the installation process to confirm itscompliance to the properties listed in Table 2.6. Requirements6.1 The cement mo

21、rtar component of the formed-in-placeliner system (FIPLS) shall have a 28 d compressive strength of7000 psi (48.2 MPa) as tested by Test Method C109/C109M.6.2 WorkmanshipThe PE liner shall be essentially uniformin color and opacity. There shall be no evidence of splits,cracks, crazing, or breaks.7.

22、Inspection7.1 Inspection of the materials shall be made as agreed uponby the purchaser and the seller as part of the purchaseagreement.FIG. 1 PE and Encapsulated Cement Mortar Formed-In-Place-Liner System (FIPLS)F2718 09 (2015)28. Rejection and Rehearing8.1 If the results of any test do not meet the

23、 requirements ofthis specification, these test(s) may be conducted again inaccordance with an agreement between the purchaser and theseller. There shall be no agreement to lower the minimumrequirement of the specification by such means as omittingtests that are a part of the specification, submittin

24、g or modify-ing a test method, or by changing the specification limits. Inretesting, the product requirements of this specification shall bemet and the test methods designated in the specification shallbe followed. If, upon retest, failure occurs, the quantity ofproduct represented by the testing do

25、es not meet the require-ments of this specification.9. Quality Assurance9.1 When the product is marked with this designation,ASTM F2718, the manufacturer affirms that the product wasmanufactured, inspected, sampled and tested in accordancewith this specification and has been found to meet therequire

26、ments of this specification.10. Certification10.1 When specified in the purchase order or contract, themanufacturers certification shall be furnished to the purchaserthat the liner was manufactured, sampled, tested and inspectedin accordance with this specification, and has been found tomeet the req

27、uirements. If specified, a report of the test resultsshall be furnished.11. Product Marking11.1 Markings shall be applied to each package of PE linerin such a manner that they remain legible during normalhandling, shipment, storage and installation.11.1.1 The letters ASTM followed by the designation

28、 num-ber of this standard.FIG. 2 PE Liner with Protruding HooksTABLE 1 Polyethylene Material PropertiesProperty Test Method Minimum ValueTensile strengthat breakD638 3,400 psi(23.4 MPa)Elongationat breakD638 500 %FlexuralmodulusD790 75,000 psi(517 MPa)Vicat softeningpointD1525(Vel-A)259F (126C)Densi

29、tyat 23CD1505 0.034 lb/in3(0.942 g/cm3)Environmental StressCrack ResistanceD1693(Condition C)192 hoursTABLE 2 Cement Mortar PropertiesProperty TestMethodMinimum Value Maximum Value24 HourCompressiveStrengthC109/C109M2,000 psi(13.8 MPa).7 Day CompressiveStrengthC109/C109M5,000 psi(34.5 MPa).28 Day Co

30、mpres-siveStrengthC109/C109M7,000 psi(48.2 MPa).Set Time . 10 hours .Mud BalanceDensity Test. 0.069 lb/in3(1.90 g/cm3)0.074 lb/in3(2.05 g/cm3)Shrinkage . . 0%F2718 09 (2015)311.1.2 The liner manufacturers name or trademark andproduction code to include location, date of manufacture, andlot number.11

31、.2 The legend “PE/Cement Mortar Formed In Place LinerSystem.”11.3 Liner intended for the transport of potable water shallalso include the seal or mark of the accredited certifyinglaboratory.12. Keywords12.1 cement mortar; encapsulated; FIPLS; formed-in-placeliner system; grout; liner; main; pipeline

32、s; polyethylene; reha-bilitation; waterSUPPLEMENTARY REQUIREMENTSThis requirement applies whenever a regulatory authority of user calls for the products to be usedto convey or to be in contact with potable water.S1. Potable Water RequirementProducts intended for contact with potable water shall beev

33、aluated, tested, and certified for conformance with NSF/ANSI 61 or the health effects portion of NSF/ANSI 14 by anacceptable certifying organization when required by the regu-latory authority having jurisdiction.ASTM International takes no position respecting the validity of any patent rights assert

34、ed in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by t

35、he responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive

36、 careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM Interna

37、tional, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ 09 (2015)4