1、Designation:F280610 Designation: F2806 101An American National StandardStandard Specification forAcrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe (MetricSDR-PR)1This standard is issued under the fixed designation F2806; the number immediately following the designation indicates the year oforiginal
2、 adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTE3.2.4 was editorially revised in March 2011.1. Scope1.1 This specification
3、 covers acrylonitrile-butadiene-styrene (ABS) pipe produced by single extrusion in standard thermoplasticpipe dimension ratios and pressure rated for water (see Appendix X1). Included are criteria for classifying ABS plastic pipematerials and ABS plastic pipe, a system of nomenclature for ABS plasti
4、c pipe, and requirements and test methods for materials,workmanship, dimensions, sustained pressure, burst pressure, and extrusion quality. Methods of marking are also given.1.2 The products covered by this specification are intended for use with the distribution of pressurized liquids, which areche
5、mically compatible with the piping materials. Consult with the manufacturer and local building codes before use in otherapplications. Due to inherent hazards associated with testing components and systems with compressed air or other compressedgases some manufacturers do not allow pneumatic testing
6、of their products. Consult with specific product/componentmanufacturers for their specific testing procedures prior to pneumatic testing.NOTE 1Pressurized (compressed) air or other compressed gases contain large amounts of stored energy, which present serious safety hazards shoulda system fail for a
7、ny reason.NOTE 2This specification addresses only pipe for use in above ground service. For buried service consult the manufacturer and local building codes.NOTE 3Exposure to ultraviolet radiation over a long period of time may affect the physical properties of ABS pipe. Consult the manufacturer for
8、recommendations for handling, storage, and installations that are not protected by insulation.1.3 Pipe meeting the requirements of this standard are not compatible with IPS sized DWV fittings. The ABS pipe covered inthis standard is intended for pressure service and it shall be joined to pressure fi
9、ttings. Non-pressure fittings, such as DWV fittingsfrom any material (ABS, PVC, CPVC, etc.), are not acceptable for pressure applications.1.4 UnitsThe values stated in SI units are to be regarded as standard. No other units of measurement are included in thisstandard.1.5 The text of this specificati
10、on references notes, footnotes, and appendixes, which provide explanatory material. These notesand footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.1.6 This standard does not purport to address all of the safety concerns, if any, associat
11、ed with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1598 Test Me
12、thod for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1600 Terminology for Abbreviated Terms Relating to PlasticsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Material
13、s or Pressure Design Basis forThermoplastic Pipe ProductsD3965 Specification for Rigid Acrylonitrile-Butadiene-Styrene (ABS) Materials for Pipe and FittingsF412 Terminology Relating to Plastic Piping Systems2.2 Federal Standard:31This specification is under the jurisdiction of ASTM Committee F17 on
14、Plastic Piping Systems and is the direct responsibility of Subcommittee F17.61 on Water.Current edition approved June 1, 2010. Published July 2010. DOI: 10.1520/F280610.2For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at serviceastm.org. For Annu
15、al Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/dodssp.daps.dla.mil.1This document is not an ASTM stand
16、ard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases
17、 only the current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Fed. Std. No. 123 Marking for Shipment (Civil Agencies)2.3 Military Standard:3MIL-
18、STD-129 Marking for Shipment and Storage2.4 NSF/ANSI Standard:4Standard No. 14 for Plastic Piping Components and Related MaterialsStandard No. 61 Drinking Water System Components - Health Effects2.5 ISO Standard:5ISO 1167 Thermoplastic pipes, fittings and assemblies for the conveyance of fluidsDeter
19、mination of the resistance to internalpressurePart 1: General methodISO 3127 Thermoplastic pipesDetermination of resistance to external blowsRound-the-clock method3. Terminology3.1 GeneralDefinitions are in accordance with Terminology F412.Abbreviations are in accordance with Terminology D1600,unles
20、s otherwise indicated. The abbreviation for acrylonitrile-butadiene-styrene plastic is ABS.3.2 Definitions of Terms Specific to This Standard:3.2.1 acrylonitrile-butadiene-styrene (ABS) pipe and fitting plastics plastics containing polymers or blends of polymers, orboth, in which the minimum butadie
21、ne content is 6 %, the minimum acrylonitrile content is 15 %, the minimum styrene orsubstituted styrene content, or both, is 15 %, and the maximum content of all other monomers is not more than 5 %, and lubricants,stabilizers, and colorants.3.2.2 mominal outside diameter (dn)specified outside diamet
22、er of a component, which is identical to the minimum meanoutside diameter, in millimeters3.2.3 pressure rating (PR)numerical designation used for reference purposes and related to the mechanical characteristics ofthe components of a piping system.3.2.4 relation between standard dimension ratio, hydr
23、ostatic design basis (HDB),stress (HDS), and pressure rating (PR)thethe following expression is used in this specification to relate standard dimension ratio, hydrostatic design basis, and pressurerating:PR52HDB/SDR21!orPR52HDB/DO/t!21! (1)PR5 2 HDS/SDR21! or PR52 HDS/DO/t!21! (1)where:HD-BHDS= Hydr
24、ostatic design basis,stress, MPaPR = Pressure rating, MPaDO = average outside diameter, mmt = minimum wall thickness mm, andSDR = standard dimension ratio (DO/t)4. Materials4.1 GeneralAcrylonitrile-butadiene-styrene plastics used to make pipe meeting the requirements of this specification arecategor
25、ized by means of two criteria namely (1) short-term tests and (2) long-term strength tests.4.2 Basic MaterialsThe material properties of the grade of ABS plastic are characterized using short-term tests as defined inSpecification D3965.4.3 Hydrostatic Design Basis (HDB)This specification covers pipe
26、 made from material, which has been evaluated inaccordance with Test Method D2837 where a pressure testing is carried out in accordance with Test Method D1598 to find the HDBvalue. The HDB shall be a minimum of 17.2 MPa.4.4 CompoundThe ABS plastic extrusion compound shall meet the requirements of AB
27、S Classes 42222, 20643, or 30444 asdescribed in Specification D3965.4.5 Rework MaterialThe manufacturers shall use only their own clean rework pipe material and the pipe produced shall meetall the requirements of this specification.5. Pipe Classification5.1 GeneralThis specification covers ABS pipe
28、produced by single extrusion.5.2 Standard Dimension Ratios (SDR)This specification covers ABS pipe in eight standard dimension ratios. These are SDR9, 11, 13.5, 17, 21, 26, 32.5, and SDR 41. The pressure rating is uniform for all nominal pipe sizes for a given ABS pipe materialand SDR.4Available fro
29、m NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http:/www.nsf.org.5Available from International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.F2806 10126. Requirements6.1 Workma
30、nshipThe pipe shall be homogeneous throughout and free of visible cracks, holes, foreign inclusions, or otherdefects. The pipe shall be as uniform as commercially practicable in color, opacity, density, and other physical properties.6.2 Dimensions and Tolerances:6.2.1 Outside DiametersThe outside di
31、ameters and tolerances and out-of-roundness shall be as shown in Table 1 whenmeasured in accordance with 7.4 and 7.4.1.6.2.2 Wall ThicknessThe wall thicknesses and tolerances shall be as shown in Table 2 when measured in accordance with 7.4and 7.4.2.6.3 Sustained PressureThe pipe shall not fail, bal
32、loon, burst, or weep as defined in ISO 1167 at the test pressures given inTable 3 when tested in accordance with 7.5.6.4 Burst PressureThe minimum burst pressures for ABS plastic pipe shall be the pressure rating (PR) multiplied by a factorof 3.2, when determined in accordance with 7.6.6.5 Impact Th
33、e pipe shall meet the impact requirements when tested in accordance with 7.7.7. Test Methods7.1 ConditioningCondition the test specimens at 23 6 2C and 50 6 5 % relative humidity for not less than 40 h prior totest in accordance with Procedure A of Practice D618 for those tests where conditioning is
34、 required.7.2 Test ConditionsConduct the tests in the Standard Laboratory Atmosphere of 23 6 2C and 50 6 5 % relative humidity,unless otherwise specified in the test methods or in this specification.7.3 Test SpecimensNot less than 50 % of the test specimens required for any pressure test shall have
35、at least a part of themarking in their central sections. The central section is that portion of pipe, which is at least one pipe diameter away from an endclosure.7.4 Dimensions and TolerancesUse any length of pipe to determine the dimensions. Measure in accordance with Test MethodD2122.TABLE 1 Outsi
36、de Diameters and Tolerances for Metric ABS Plastic PipeNominal Pipe Size(NPS)Average Outside Diameter,DO(mm)Tolerances (mm)Average For Max and Min(Out -of-Roundness)12 12.0 +0.2 +0.516 16.0 +0.2 +0.520 20.0 +0.2 +0.525 25.0 +0.2 +0.532 32.0 +0.2 +0.540 40.0 +0.2 +0.550 50.0 +0.2 +0.663 63.0 +0.3 +0.
37、875 75.0 +0.3 +0.990 90.0 +0.3 +1.1110 110.0 +0.4 +1.4125 125.0 +0.4 +1.5140 140.0 +0.5 +1.7160 160.0 +0.5 +2.0180 180.0 +0.6 +2.2200 200.0 +0.6 +2.4225 225.0 +0.7 +2.7250 250.0 +0.8 +3.0280 280.0 +0.9 +3.4315 315.0 +1.0 +3.8F2806 1013TABLE 2 Wall Thicknesses and Tolerances for Metric ABS Plastic Pi
38、peWall thicknesses (t) and tolerances for ABS plastic pipe (mm)Nominal Pipe Size SDR 41 SDR 32.5 SDR 26 SDR 21 SDR 17 SDR 13.5 SDR 11 SDR 9(NPS) min. tol min. tol min. tol min. tol min. tol min. tol min. tol min. tol.12AAA AAAAAAAA A1.5 +0.4 1.5 +0.416 1.5 +0.4 1.5 +0.4 1.8 +0.420AAA AAAAAAA1.5 +0.4
39、 1.9 +0.4 2.3 +0.525 0.4 +0.4 1.9 +0.4 2.3 +0.5 2.8 +0.532AAA A AA1.6 +0.4 0.4 +0.4 2.4 +0.5 2.9 +0.5 3.6 +0.640 1.6 +0.4 1.9 +0.4 0.5 +0.5 3 +5.0 3.7 +0.6 4.5 +0.750AA1.6 0.4 2 +0.4 2.4 +0.5 0.5 +0.5 3.7 +0.6 4.6 +0.7 5.6 +0.863 1.6 +0.4 2 +0.4 2.5 +0.5 3 +0.5 0.6 +0.6 4.7 +0.7 5.8 +0.8 7.1 +1.075
40、1.9 +0.4 2.3 +0.5 2.9 +0.5 3.6 +0.6 0.7 +0.7 5.6 +0.8 6.8 +0.9 8.4 +1.190 2.2 +0.5 2.8 +0.5 3.5 +0.6 4.3 +0.7 0.8 +0.8 6.7 +0.9 8.2 +1.1 10.1 +1.3110 2.7 +0.5 3.4 +0.6 4.2 +0.7 5.3 +0.8 0.9 +0.9 8.1 +1.1 10 +1.2 12.3 +1.5125 3.1 +0.6 3.9 +0.6 4.8 +0.7 6 +0.8 1.0 +1 9.2 +1.2 11.4 +1.4 14 +1.6140 3.5
41、+0.6 4.3 +0.7 5.4 +0.8 6.7 +0.9 1.1 +1.1 10.3 +1.3 12.7 +1.5 15.7 +1.8160 4 +0.6 4.9 +0.7 6.2 +0.9 7.7 +1 1.2 +1.2 11.8 +1.4 14.6 +1.7 17.9 +2.0180 4.4 +0.7 5.5 +0.8 6.9 +0.9 8.6 +1.1 1.3 +1.3 13.3 +0.6 16.4 +1.9 20.1 +2.3200 4.9 +0.7 6.2 +0.9 7.7 +1.0 9.6 +1.2 1.4 +1.4 14.7 +1.7 18.2 +2.1 22.4 +2.5
42、225 5.5 +0.8 6.9 +0.9 8.6 +1.1 10.8 +1.3 1.6 +1.6 16.6 +1.9 20.5 +2.3 25.2 +2.8250 6.2 +0.9 7.7 +1 9.6 +1.2 11.9 +1.4 1.7 +1.7 18.4 +2.1 22.7 +2.5 27.9 +3.0280 6.9 +0.9 8.6 +1.1 10.7 +1.3 13.4 +1.6 1.9 +1.9 20.6 +2.3 25.4 +2.8 31.3 +3.4315 7.7 +1.0 9.7 +1.2 12.1 +1.5 15 +1.7 2.1 +2.1 23.2 +2.6 28.6
43、+3.1 35.2 +3.8AThis size and thickness is not practical to manufacture.TABLE 3 Sustained Pressure Test Conditions for Water at 20C for ABS Plastic Pipe (Conditioned per 7.1)NOTEThe following test conditions shall be used: Type A end caps as specified in ISO 1167. Orientation, not specified, 1 hr con
44、ditioning,water-in-water or water-in-air testing.Characteristic Requirement Hydrostatic (hoop) stress,MPaTime, h Test MethodResistance toInternal PressureNo failure during test period 25.0 or sLCL at 20Cand 1 hr, whichever is greater1 ISO 1167Resistance toInternal PressureNo failure during test peri
45、od 20.6 or sLCL at 20Cand 100 hr, whichever is greater100 ISO 1167Resistance toInternal Pressure at 60CNo failure during test period 7.0 or sLCL at 60Cand 1000 hr, whichever is greater1000 ISO 1167F2806 10147.4.1 Outside DiameterMeasure the outside diameter and out-of-roundness of the pipe in accord
46、ance with Test MethodD2122. The average outside diameter is the arithmetic average of the maximum and minimum diameters at any cross section onthe length of the pipe. The tolerances for out-of-roundness shall apply only on pipe before shipment.7.4.2 Wall ThicknessMake micrometer measurements of the
47、wall thickness in accordance with Test Method D2122 todetermine the maximum and minimum values. Measure the wall thickness to the nearest 0.02 mm.7.5 Sustained Pressure TestSelect the test specimens at random. Test individually with water at the stress levels, temperatures,and times given in Table 3
48、, each specimen shall be at least ten times the nominal diameter in length, but not less than 250 mmor more than 920 mm between end closures and shall bear the permanent marking on the pipe. Hold the pressure as closely aspossible, but within 670 kPa. Condition the specimens at the test temperature
49、to within 62C. Maintain the test temperature at20 6 2C. Test in accordance with ISO 1167.7.6 Burst PressureFor each diameter, determine the minimum burst pressure with at least five specimens in accordance withISO 1167. The time of testing each specimen shall be between 60 and 70 s. The average minimum burst pressure shall not be lessthan 3.2 times the pressure rating, PR.7.7 Impact ResistanceWhen tested in accordance with ISO 3127 at 0 C, pipe shall have a true impact rate (TIR) of not morethan 10 % when using the w
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