ASTM F2830-2011 Standard Specification for Manufacture and Joining of Polyethylene (PE) Gas Pressure Pipe With a Peelable Polypropylene (PP) Outer Layer《加工并连接聚乙烯(PE)气压力管和可剥聚丙烯(PP)外.pdf

1、Designation: F2830 11An American National StandardStandard Specification forManufacture and Joining of Polyethylene (PE) Gas PressurePipe With a Peelable Polypropylene (PP) Outer Layer1This standard is issued under the fixed designation F2830; the number immediately following the designation indicat

2、es the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This standard specification covers manufactur

3、ing andjoining requirements for peelable (skinned) polyethylene (PE)pipe, which is PE pipe meeting the requirements of Specifica-tion D2513, with a peelable outer layer of polypropylene (PP).These requirements are in addition to those in SpecificationD2513 for the PE pipe.1.2 The peelable PP layer d

4、oes not contribute to outsidediameter and wall thickness used for pressure rating or tensileloading calculations.1.3 The text of this standard references notes and footnoteswhich provide explanatory material. These notes and footnotes(excluding those in figures and tables) shall not be consideredas

5、requirements of the standard.1.4 UnitsThe values stated in inch-pound units are to beregarded as standard. The values given in parentheses aremathematical conversions to SI units that are provided forinformation only and are not considered standard.1.5 This standard does not purport to address all o

6、f thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D1600 Terminology for A

7、bbreviated Terms Relating toPlasticsD2513 Specification for Polyethylene (PE) Gas PressurePipe, Tubing, and FittingsD4101 Specification for Polypropylene Injection and Extru-sion MaterialsF412 Terminology Relating to Plastic Piping SystemsF1055 Specification for Electrofusion Type PolyethyleneFittin

8、gs for Outside Diameter Controlled Polyethylene andCrosslinked Polyethylene (PEX) Pipe and TubingF1563 Specification for Tools to Squeeze-off Polyethylene(PE) Gas Pipe or Tubing2.2 ISO Standard:3ISO 17454 Plastics piping systems - multilayer pipe - testmethod for the adhesion of the different layers

9、 using apulling rig.2.3 EN Standard:4EN 1411 - Plastics piping and ducting systems Thermo-plastics pipes determination of resistance to externalblows by the staircase method.3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F412, and abbreviations are in accordance with Te

10、rmi-nology D1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.3 Peelable pipe, nSpecification D2513 polyethylene(PE) pipe coextruded with a peelable outer layer of polypro-pylene (PP). When the peelable PP layer is removed, the PEpipe is the same as D2513 PE pipe.

11、4. PE Pipe and PP Layer Requirements4.1 PE Pipe Requirements:4.1.1 The PE pipe shall meet all the requirements ofSpecification D2513, excluding marking, when tested in accor-dance with 6.1. Marking shall be in accordance with Section 7.4.2 PP Layer Requirements:4.2.1 The PP peelable layer shall be m

12、ade from unrein-forced PP material in accordance with Specification D4101.Any unreinforced PP material may be used as long as thepeelable pipe meets the peel force and impact test requirementsin 4.2.2 and 4.2.3.4.2.2 The PP peelable layer shall be partially bonded to thePE pipe during the co-extrusi

13、on process. The peel test forceshall be in the range 2.3 lbs/in to 11.5 lbs/in (0.3N/mm to1.5N/mm) when measured at 73F (23C) in accordance with6.2. This peel force demonstrates that the outer peelable layer1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems

14、and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved May 1, 2011. Published May 2011. DOI: 10.1520/F2830-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards vo

15、lume information, refer to the standards Document Summary page onthe ASTM website.3Available from International Organization for Standardization (ISO), 1, ch. dela Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.4Available from European Committee for Standardization (

16、CEN), 36 rue deStassart, B-1050, Brussels, Belgium, http:/www.cenorm.be.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.does not adhere to the PE pipe. The pipe manufacturer shallprovide peel force data at other temperatures, when th

17、e needarises.4.2.3 The co-extruded peelable pipe shall have an impacttest value of at least 185 ft-lbs (250J) when testing inaccordance with 6.3 at 15F (-10C). The impact energy valuefor this test assures that the proper type of PP material is usedfor the peelable layer.4.2.4 The PP peelable layer w

18、all thickness shall meet thedimensions specified in Table 1.NOTE 1The peelable layer wall thickness is not used for pressurerating calculations.4.2.5 The color of the PP peelable layer shall be yellow witha minimum of four equally spaced brown stripes to identify thepipe as peelable pipe.5. Peelable

19、 Pipe Requirements5.1 Squeeze-OffThe peelable pipe manufacturer shallqualify squeeze-off of peelable pipe per Specification D2513using squeeze tools meeting Specification F1563. The samegap stops appropriate for the standard PE pipe DR shall beused, and the same squeeze-off procedures for PE pipe pe

20、r therequirements in Specification D2513 shall be followed.5.2 Outdoor StorageThe peelable PP layer shall protectthe PE pipe from UV radiation to provide outdoor storage ofpeelable pipe for up to five years from date of manufacture.The peelable pipe shall be capped on both ends.5.3 ReworkThere shall

21、 be no rework used in the manu-facture of peelable pipe.6. Test Methods6.1 PE Pipe TestingTo determine conformance to Speci-fication D2513, the PE pipe shall be tested exclusive of theco-extruded PP peelable layer.6.2 PA Peel Forcethe peel force test shall be in accor-dance with ISO 17454.6.3 Impact

22、 testthe impact test shall be in accordance withEN 1411.7. Marking7.1 Marking shall be applied to the co-extruded peelablelayer and shall conform to the marking requirements ofSpecification D2513, except that peelable pipe made accordingthis standard specification shall be marked ASTM F2830.7.2 The

23、PE pipe is not marked.7.3 The marking shall include the words “Peelable Pipe” toindicate this is peelable pipe.8. Joining8.1 For all joining methods (butt fusion, saddle fusion,socket fusion, electrofusion and mechanical fittings), the PPpeelable layer shall be removed immediately before joiningusin

24、g only a cutting tool prescribed by the pipe manufacturer.This cutting tool is designed to safely remove the peelablelayer without damaging the PE pipe. After removing thepeelable layer, the PE pipe is joined immediately using ASTMD2513 PE pipe standard joining procedures as recommendedby the respec

25、tive manufacturer.NOTE 2After removing the peelable layer, the PE pipe should not becontaminated prior to joining.8.2 The PP layer shall be peeled back sufficiently so thatthere is no interference with the recommended joining proce-dure.8.3 Electrofusion joints do not require scraping since thePE la

26、yer is clean after removal of the PP peelable layer. Toassure electrofusion joint integrity using peeled PE pipe thathas not been scraped, the PE pipe and peelable PP layer shallnot have release agents, lubricants, or other additives that willexude to the surface, and negatively affect the integrity

27、 of theelectrofusion joints. An electrofusion joint made on non-scraped peeled pipe and evaluated per Specification F1055 toensure a good quality joint without scraping shall demonstratethis.9. Keywords9.1 peelable; skinned; pipe; polyethylene; polypropyleneASTM International takes no position respe

28、cting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This st

29、andard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM Internat

30、ional Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown belo

31、w.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (

32、fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).TABLE 1 Peelable Layer Wall ThicknessPE NominalPipe SizePeelable Layer Wall Thickness4 IPS and smaller 0.015 in. 0.035 in (0.4 mm to 0.9 mm)6 IPS 0.023 in. 0.04 in. (0.6 mm to 1.0 mm)8 IPS and 10 IPS 0.03 in 0.045 in. (0.75 mm to 1.15 mm)12 IPS 0.033 in. 0.05 in. (0.85 mm to 1.3 mm)F2830 112