ASTM F3033-2016 Standard Practice for Installation of a Single-Sized Cured-In-Place Liner Utilizing an Inflatable Bladder for Resurfacing Manhole Walls of Various Shapes and Sizes《.pdf

1、Designation: F3033 16Standard Practice forInstallation of a Single-Sized, Cured-In-Place Liner Utilizingan Inflatable Bladder for Resurfacing Manhole Walls ofVarious Shapes and Sizes1,2This standard is issued under the fixed designation F3033; the number immediately following the designation indicat

2、es the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice covers requirements for the cur

3、ed-in-placerehabilitation of manholes without excavation, utilizing aninflatable bladder, and not limited to sanitary sewer manholes.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for

4、information onlyand are not considered standard.1.3 There is no similar or equivalent ISO standard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and healt

5、h practices and determine the applica-bility of regulatory limitations prior to use. Particular attentionis drawn to those safety regulations and requirements involvingentering into and working in confined spaces.2. Referenced Documents2.1 ASTM Standards:3D543 Practices for Evaluating the Resistance

6、 of Plastics toChemical ReagentsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsF412 Terminology Relating to Plastic Piping Systems3. Terminology3.1 Definitionsunless otherwise indicated, definitions arein accordance with Terminology F412, and abbreviations are inaccordance with Terminol

7、ogy D1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 bondedadhered to the manhole walls.3.2.2 chimneythe upper portion of a manhole - includingthe corbel section, adjusting rings, and the frame/lid.3.2.3 CIPMHCured-In-Place Manhole.3.2.4 close-fittingfitting tightly to the manhole wall

8、s.3.2.5 compression seala gasket that forms a seal betweenthe original manhole and the cured-in-place liner.3.2.6 design engineera licensed professional engineer inthe state where the installation is to take place.3.2.7 freeze/thaw cycleoccurs when an area experiencesfluctuations in a temperature ra

9、nge from 28F (-2.2C) to 50F(10C).3.2.8 impermeable barrieran air-tight corrosion resistantfilm formed when the inflation bladder is left behind perma-nently bonded to the interior of the cured-in-place manhole,when a compatible epoxy resin system is used.3.2.9 inflation bladderis a single sized poly

10、mer basedair-tight tube that is sized equal to or less than the smallestcross section of a manhole corbel area.3.2.9.1 DiscussionThe bladder is subjected to a pressur-ized fluid. It expands and presses the liner against the walls ofthe manhole.3.2.10 inflation devicea device that is outfitted with a

11、ninflation bladder that when inflated presses the liner tubeagainst the manhole walls.3.2.11 inflow and infiltrationthe intrusion of extraneouswater through a manhole.3.2.12 glass reinforcing mata woven roving glass matused to increase tensile strength in the upper corbel section forincreased freeze

12、/thaw resistance.3.2.13 single sized linera textile liner tube that is con-structed having expansive properties, sufficient to stretch1This practice is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.67 onTrenchless Plastic P

13、ipeline Technology.Current edition approved Feb. 1, 2016. Published March 2016. DOI: 10.1520/F3033162The Standard Practice For The Installation Of A Single-Sized Cured-In-PlaceLiner For Manholes Having Various Sizes is covered by patents (LMKTechnologies, Inc. 1779 Chessie Lane, Ottawa, IL 61350). I

14、nterested parties areinvited to submit information regarding the identification of acceptable alternativesto this patented item to the Committee on Standards, ASTM Headquarters, 100 BarrHarbor Drive, West Conshohocken, PA 19428-2959. Your comments will receivecareful consideration at a meeting of th

15、e responsible technical committee which mayattend3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright AS

16、TM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1conforming to both the barrel and the corbel sections by theaction of an inflation bladder.3.2.13.1 DiscussionIn the upper corbel section the textiletube may overlap and provide a more substantial w

17、allthickness, producing a cured in place liner that resists freeze/thaw cycles.3.2.14 small voidsa crack in the manhole walls that is nogreater than12 in. (1.3 cm) along any dimension.3.2.15 thermoset resin polyester, vinyl ester, epoxy, orsilicate resin systems being ambient, steam, or hot water cu

18、red.3.2.15.1 DiscussionThe resin of choice is selected basedupon the project criteria.Criteria 1 Resurfacing the interior surface of the host man-hole; use any of the four applicable resins listed above.Criteria 2 Elimination of infiltration and inflow; use any of thefour resins listed above with th

19、e inclusion of the gaskets.Criteria 3 Resurfacing the interior surface of the host manholeand elimination of infiltration and inflow limited to thechimney section; use the silicate resin.4. Summary of Practice4.1 The manhole is accessed through the existing manholecover, without removal of manhole f

20、rame. The partial orfull-depth rehabilitation is accomplished by the installation ofa single piece resin impregnated stretchable liner that is curedunder pressure. The liner is pressed against the existingmanhole by a pressurized bladder until the thermoset resinshave cured. The liner shall start at

21、 the manhole cover seat andextend to a pre-determined depth in the manhole, withoutcovering the manhole bottom/bench. The cured-in-place man-hole liner shall conform to the contours of the existingmanhole, resurface the interior of the manhole, reduce oreliminate inflow and infiltration, and provide

22、 a surface resistantto sewer gases.5. Significance and Use5.1 This practice is for use by designers and specifiers,regulatory agencies, owners, and inspection organizations whoare involved in the rehabilitation of manholes ranging from 24in. (0.61 m) and larger in diameter without excavation through

23、the use of a resin-impregnated tube installed within an existingmanhole. As for any practice, modifications may be requiredfor specific job conditions.5.1.1 The CIPMH liner is suitable for circular and non-circular manholes with varying diameters along the depth ofthe manhole.5.2 The design engineer

24、 shall determine the CIPMH linerrequirement to withstand external loads.6. Procedure6.1 PreparationAll surfaces to be lined must be properlyprepared by pressure washing with a minimum of 3500 psi (6.9kPa) at 5 gal/min (63.1 cm3/s) pressure washer at a distance ofno greater than 1-ft (0.305 m) from t

25、he manhole wall; using noless than 140F (60C) water temperature, and an environmen-tally safe detergent designed to remove fats, oils, and grease.Other alternatives to clean the manhole may be used along withpressure washing such as abrasive blasting. The existingcasting shall be cleaned using a gri

26、nder or by sand blasting.Large voids and missing bricks shall be filled with hydrauliccement to provide an area that the liner can press up against.Small voids and missing mortar may go unpatched, since theseareas will be filled with excess resin. Active infiltration istemporarily sealed by use of c

27、hemical grout injection or fastsetting plugging materials. Steps that are located in the area tobe lined shall be removed. The rehabilitation is accomplishedusing a stretchable, textile tube of particular length and athermoset resin with chemical properties appropriate for theapplication. Chemical r

28、esistance tests shall be completed inaccordance with Test Method D543 as noted in Appendix X1.In areas that experience freeze/thaw conditions, a glass rein-forcing mat may be inserted into the corbel section prior to theinsertion of the stretchable liner tube. The liner tube isvacuum-impregnated (sa

29、turated) on-site with the thermosetresin. In cases where ground water infiltration is prevalent andthe owner requires a leak-free CIPMH, compression gasketsshall be positioned at the upper and lower ends of the liner tubeand at pipe penetrations forming a compression gasket seal.The saturated liner

30、is then lowered into the manhole and istemporarily held in position. The inflation device is thenlowered and properly positioned inside of the liner. Theinflation device is then pressurized expanding the bladder andpressing the liner tube against the manhole walls. The inflationpressures are relevan

31、t to the specific bladder and liner tubeutilized by the installer. For specific information, refer to themanufacturers guidelines/quality controls. Once the resin-saturated liner is cured, the inflation device is removed. Theliner is then trimmed flush with the manhole cover seat.6.2 Vacuum Impregna

32、tionThe liner shall be vacuum im-pregnated (saturated) onsite under controlled conditions. Theresins shall be sufficient to fill all voids in the liner material atnominal thickness and diameter. No dry or unsaturated areas inthe liner shall be acceptable upon visual inspection.6.3 Inflation DeviceOn

33、ce the liner is placed in the man-hole the inflation device is inserted inside the liner. Spacingrings on top of the manhole allow the inflation device to rest atthe correct depth. Once inserted, the inflation device bladder ispressurized so as to cause the liner to fully contact the manholewalls. T

34、he inflation device stays in-place and pressurized untilthe liner is cured.6.4 CuringThe liner is cured at ambient temperatures orby a suitable heat source as it is pressed firmly against themanhole. The curing time must take into consideration theresin system, ground conditions (temperature and moi

35、sturelevels), and weather conditions. Typically, 1-2 h are needed tocure the liner. A curing log shall be used to document the resinusage, and other pertinent information, and will be availablefor submittal to the owner if requested. A representativeidentical to the resin mixture in the liner should

36、 be kept in acontainer next to the manhole to ascertain when the resinthermoset reaction occurs. The curing controls shall be subjectto manufacturers guidelines, including a cool down cycle.When surcharge conditions arise, while the manhole liner isbeing cured, a temporary flow bypass shall be insta

37、lled.F3033 1626.5 TrimmingOnce cured, the inflation bladder may beremoved or when a compatible epoxy resin system is used, theinflation bladder shall be permanently bonded to the resinsaturated liner providing an impermeable barrier. Any conden-sation or water accumulated within the bladder shall be

38、removed by a pump or in the application of a sewer manhole,the lower end of the bladder is opened allowing any water todrain into the sewer. The inflation device is removed and theliner is trimmed at the manhole cover seat. If any active pipeopenings are covered by the manhole lining, they shall ber

39、eopened.Field Inspection7. Scope7.1 HazardsPrior to entering a manhole, an evaluation ofthe atmosphere to determine the presence of toxic or flammablevapors or lack of oxygen must be undertaken in accordancewith local, state, or federal regulations.8. Precision and Bias8.1 Manhole Liner Wall Thickne

40、ssThe installer shall pro-vide an onsite wetout log that includes nominal liner thickness,resin quantity, liner size, and time of resin saturation. Theaverage wall thickness for the manhole liner shall not be lessthan 0.177 in. (4.5 mm). Increased wall thickness will bedetermined by the Design Engin

41、eer.NOTE 1This standard is an installation practice and therefore a designappendix is not mandatory.9. Quality Control9.1 The installer shall visually inspect for the following:9.1.1 that the liner is firmly pressed, bonded, and closefitting against the manhole walls;9.1.2 that it is completely cure

42、d; and9.1.3 that its surface is free from cracks or hollow spots.10. Keywords10.1 Ambient cure; CIPMH (cured-in-place manhole); con-tinuous; dry spots; inflation bladder; manhole liner; resurfac-ing; single-sized liner; steam cure; variable sized manholesAPPENDIX(Nonmandatory Information)X1. CHEMICA

43、L-RESISTANCE TESTSX1.1 Scope:X1.1.1 This appendix covers the test procedures forchemical-resistance properties of CIPP. Minimum standardsare presented for standard domestic sewer applications.X1.2 Procedure for Chemical-Resistance Testing:X1.2.1 Chemical resistance tests should be completed inaccord

44、ance with Practices D543. Exposure should be for aminimum of one month at 73.4F (23C). During this period,the CIPP test specimens should lose no more than 20% of theirinitial flexural strength and flexural modulus when tested inaccordance with Section 8 of this practice.X1.2.2 Table X1.1 presents a

45、list of chemical solutions thatserve as a recommended minimum requirement for thechemical-resistant properties of CIPP in standard domesticsanitary sewer applications.X1.2.3 For applications other than standard domesticsewage, it is recommended that chemical-resistance tests beconducted with actual

46、samples of the fluid flowing in the pipe.These tests can also be accomplished by depositing CIPP testspecimens in the active pipe.TABLE X1.1 Minimum Chemical Resistance Requirements forDomestic Sanitary Sewer ApplicationsChemical Solution Concentration, %Tap water (pH 69) 100Nitric acid 5Phosphoric

47、acid 10Sulfuric acid 10Gasoline 100Vegetable oil 100Detergent 0.1Soap 0.1F3033 163ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the v

48、alidity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your c

49、omments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959