AWS A5 15-1990 Specification for Welding Electrodes and Rods for Cast Iron《铸铁用焊接电极和杆的规范》.pdf

1、ANSI/AWS A5.15-90 (R2006)An American National StandardSpecification forWelding Electrodesand Rods forCast Iron550 N.W. LeJeune Road, Miami, FL 33126ANSI/AWS A5.15-90 (R2006)An American National StandardApproved by theAmerican National Standards InstituteMay 14, 1990Specification forWelding Electrode

2、sand Rods for Cast IronSupersedes ANSI/AWS A5.15-82Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler MetalIssued 1956: Revised, 1965, 1969, 1982Under the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThe chemical composition require

3、ments for electrodes and rods for welding cast iron are specified. Copper-base rodsused for braze welding of cast iron are not included. Major topics include general requirements, testing, packaging, andapplication guidelines.Key WordsWelding electrodes, welding rods, cast iron, filler metal specifi

4、cations, flux cored arc welding electrodes, shielded metal arc welding electrodes, gas metal arc welding electrodesiiANSI/AWS A5.15-90 (R2006)International Standard Book Number: 0-87171-328-4American Welding Society550 N.W. LeJeune Road, Miami, FL 33126 1990 by American Welding SocietyAll rights res

5、ervedPrinted in the United States of AmericaReprinted: July 1995 and October 1997Reaffirmed: September 25, 1997and September 11, 2006Photocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording

6、, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided th

7、at the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiANSI/AWS A5.15-90 (R2006)Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classific

8、ations, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are inc

9、luded in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before they can b

10、ecome a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreement betwe

11、en the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the processand establishes rules to promote fairness in t

12、he development of consensus, it does not independently test, evaluate, orverify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, in

13、direct, consequential or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guaranty or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, AWS is not un

14、dertaking to render professional or other services for or onbehalf of any person or entity. Nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a

15、competent professional in determining the exercise of reasonable care in any given circumstances.This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade

16、name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.Finally, AWS does not monitor, police, or enforce compliance with thi

17、s standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obt

18、ained by sending a request,in writing, to the Managing Director, Technical Services Division, American Welding Society, 550 N.W. LeJeune Road,Miami, FL 33126. With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standardsmay be rendered. However, such opinions repre

19、sent only the personal opinions of the particular individuals giving them.These individuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinionsor interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute fo

20、r an officialinterpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metal. It must be reviewed everyfive years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations, additions, ordeletions) and any pertinent data that may

21、 be of use in improving this standard are required and should be addressed toAWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee on Filler Metal andthe author of the comments will be informed of the Committees response to the comments. Guests are invited to att

22、endall meetings of the AWS A5 Committee on Filler Metal to express their comments verbally. Procedures for appeal ofan adverse decision concerning all such comments are provided in the Rules of Operation of the Technical ActivitiesCommittee. A copy of these Rules can be obtained from the American We

23、lding Society, 550 N.W. LeJeune Road,Miami, FL 33126.This page is intentionally blank.ivANSI/AWS A5.15-90 (R2006)vANSI/AWS A5.15-90 (R2006)Personnel (Reaffirmation)AWS A5 Committee on Filler Metals and Allied MaterialsD. A. Fink, Chair The Lincoln Electric CompanyJ. S. Lee, 1st Vice Chair CB&IH. D.

24、Wehr, 2nd Vice Chair Arcos Industries, LLCR. Gupta, Secretary American Welding Society*R. L. Bateman Electromanufacturas, S. A.J. M. Blackburn Department of the NavyR. Brown RSB Alloy Applications, LLCJ. C. Bundy Hobart Brothers CompanyR. J. Christoffel ConsultantD. D. Crockett The Lincoln Electric

25、Company*R. A. Daemen La Grande TuiliereJ. J. DeLoach Jr. Naval Surface Warfare CenterD. A. DelSignore ConsultantJ. DeVito ESAB Welding and Cutting ProductsH. W. Ebert ConsultantD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaS. E. Ferree ESAB Welding and Cutting P

26、roductsG. L. Franke Naval Surface Warfare CenterR. D. Fuchs Bohler Thyssen Welding USA IncorporatedC. E. Fuerstenau Lucas-Milhaupt, IncorporatedJ. A. Henning DeltakR. M. Henson J. W. Harris Company, Incorporated*J. P. Hunt Consultant*S. Imaoka Kobe Steel LimitedM. Q. Johnson Metallurgy GroupS. D. Ki

27、ser Special MetalsP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki The Lincoln Electric CompanyL. Kvidahl Northrop Grumman Ship SystemsA. S. Laurenson ConsultantW. A. Marttila DaimlerChrysler CorporationR. Menon Stoody Company M. T. Merlo Edison Welding InstituteD. R. Miller ABS America

28、s Materials DepartmentB. Mosier Polymet CorporationC. L. Null ConsultantM. P. Parekh ConsultantR. L. Peaslee Wall Colmonoy Corporation*M. A. Quintana The Lincoln Electric CompanyS. D. Reynolds, Jr. ConsultantP. K. Salvesen Det Norske Veritas (DNV)K. Sampath ConsultantW. S. Severance ESAB Welding and

29、 Cutting Products*E. R. Stevens Stevens Welding Consulting*AdvisorviANSI/AWS A5.15-90 (R2006)*AdvisorM. J. Sullivan NASSCONational Steel and Shipbuilding*E. S. Surian National University of Lomas de ZamoraR. Sutherlin ATI Wah ChangR.A. Swain Euroweld, LimitedR. D. Thomas, Jr. R. D. Thomas and Compan

30、yK. P. Thornberry Care Medical, IncorporatedL. T. Vernam AlcoTec Wire Corporation F. J. Winsor ConsultantAWS A5J Subcommittee on Electrodes and Rods for Welding Cast IronS. D. Kiser, Chair Special MetalsR. Gupta, Secretary American Welding SocietyR. A. Bishel ConsultantR. A. Bushey ESAB Welding and

31、Cutting Products*J. P. Hunt ConsultantM. Q. Johnson Los Alamos National Laboratory*A. H. Miller Miller Associates*L. W. Myers Consultant*R. D. Thomas, Jr. R. D. Thomas and CompanyAWS A5 Committee on Filler Metals and Allied Materials (Continued)viiANSI/AWS A5.15-90 (R2006)Personnel (Original)AWS A5

32、Committee on Filler MetalW. L. Wilcox, Chairman ConsultantD. J. Kotecki, 1st Vice Chairman The Lincoln Electric CompanyD. F. Betz, 2nd Vice Chairman Crane MidwestW. A. Dierschow, Secretary American Welding SocietyZ. Al-Hillal Liquid CarbonicD. R. Amos Westinghouse Turbine PlantB. E. Anderson Alcotec

33、K. E. Banks Teledyne McKayJ. B. Bolton Kennametal, IncorporatedR. S. Brown Carpenter Technology CorporationJ. Caprarola, Jr. Alloy Rods Corporation*L. J. Christensen ConsultantR. J. Christoffel ConsultantD. A. DelSignore Westinghouse Electric Company*P. B. Dickerson ConsultantH. W. Ebert Exxon Resea

34、rch and Engineering CompanyD. A Fink The Lincoln Electric CompanyJ. Gonzalez The Lincoln Electric CompanyG. Hallstrom, Jr. USNRC-RII*R. L. Harris R. L. Harris AssociatesD. C. Helton ConsultantW. S. Howes National Electrical Manufacturers Association (NEMA)J. P. Hunt Inco Alloys InternationalR. B. Ka

35、diyala Techalloy Maryland, Incorporated*P. A. Kammer Eutectic CorporationG. A. Kurisky Maryland Specialty WireR. A. LaFave Elliott CompanyN. E. Larson Union Carbide CorporationA. S. Laurenson ConsultantG. H. MacShane Stoody Deloro Stellite, Incorporated*L. M. Malik Arctec Canada LimitedW. F. McLaugh

36、lin Chrysler CorporationM. T. Merlo Tri-Mark, IncorporatedG. E. Metzger WRDC/MLLSJ. W. Mortimer ConsultantL. W. Mott Hobart Brothers CompanyC. L. Null Naval Sea Systems Command*Y. Ogata Kobe Steel, LimitedJ. Payne Schneider Services InternationalR. L. Peaslee Wall Colmonoy CorporationE. W. Pickering

37、 Combustion Engineering, Incorporated*S. D. Reynolds, Jr. Westinghouse Electric CompanyL. F. Roberts Canadian Welding BureauD. Rozet Consultant*AdvisorviiiANSI/AWS A5.15-90 (R2006)*AdvisorP. K. Salvesen American Bureau of Shipping*H. S. Sayre ConsultantO. W. Seth Chicago Bridge and Iron CompanyR. W.

38、 Straiton Bechtel Group, IncorporatedR. D. Sutton L-Tec Welding and Cutting SystemsR. A. Swain Welders SupplyJ. W. Tackett Haynes InternationalR. D. Thomas, Jr. R. D. Thomas and Company*R. Timerman CONARCO, S.A.R. T. Webster Teledyne Wah Chang*A. E. Wiehe ConsultantW. A. Wiehe Arcos Divisions, Hoski

39、ns Manufacturing Company*F. J. Winsor ConsultantK. G. Wold Welding Consultants USAT. J. Wonder VSE CorporationAWS Subcommittee on Electrodes and Rods for Welding Cast IronK. E. Banks, Chairman Teledyne McKayR. A. Bushey, Vice Chairman Alloy Rods CorporationW. A. Dierschow, Secretary American Welding

40、 SocietyR. A. Bishel Inco Alloys InternationalM. B. Dillman ConsultantD. O. Drossman Wear Management ServicesE. R. Kuch Cooper Industries*J. C. Margerie Centre Technique des IndustriesJ. W. Matush Consultant*P. J. Mikelonis Grede Foundries, Incorporated*A. H. Miller DISCL. W. Myers Dresser Industrie

41、s, IncorporatedW. F. Ridgway Eutectic and Castolin Institute*M. T. Rowley Consultant*C F. Walton ConsultantAWS A5 Committee on Filler Metal (Continued)ixANSI/AWS A5.15-90 (R2006)ForewordThis foreword is not a part of ANSI/AWS A5.15-90 (R2006), Specification for WeldingElectrodes and Rods for Cast Ir

42、on, but is included for informational purposes only.The first specification for electrodes and rods for welding cast iron was published more than thirty years ago as a jointASTM/AWS document. The first revision that was exclusively an AWS specification was published in 1969 and revisedin 1982.Signif

43、icant changes made in this reaffirmed edition are correction of “1/16 (.016) in 0.4 mm” to “1/16 (.062) in1.6 mm” in the table of Figure 3, updating the addresses of various organizations, and updating the list of “AWS FillerMetal Related Documents.”Evolution of the document is as shown below:ASTM A

44、398-56T Tentative Specification for Welding Rods and Covered Electrodes for Welding Cast IronAWS A5.15-56TAWS A5.15-65T Tentative Specification for Welding Rods and Covered Electrodes for Cast IronASTM A398-65TAWS A5.15-69 Specification for Welding Rods and Covered Electrodes for Welding Cast IronAN

45、SI W3.15-1973ANSI/AWS A5.15-82 Specification for Welding Rods and Covered Electrodes for Cast IronComments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W.

46、 LeJeune Road, Miami,FL 33126.This page is intentionally blank.xANSI/AWS A5.15-90 (R2006)xiANSI/AWS A5.15-90 (R2006)Table of ContentsPage No.Personnel (Reaffirmation)vPersonnel (Original) viiForeword .ixList of Tables xiiList of Figures.xii1. Scope .1Part AGeneral Requirements12. Classification13. A

47、cceptance .14. Certification .15. Units of Measure and Rounding-Off Procedure 1Part BTests, Procedures, and Requirements .36. Summary of Tests 37. Retest38. Weld Test Assembly 39. Chemical Analysis .4Part CManufacturer, Identification, and Packaging 610. Welding Rods.611. Shielded Metal Arc Welding

48、Electrodes712. Gas Metal Arc and Flux Cored Arc Welding Electrodes.8Appendix AGuide to AWS A5.15-90, Specification for Welding Electrodes and Rods for Cast Iron15AWS Filler Metal Specifications and Related Documents 23xiiANSI/AWS A5.15-90 (R2006)List of TablesTable Page No.1A Chemical Composition Re

49、quirements for Undiluted Weld Metal for Shielded Metal Arc andFlux Cored Arc Welding Electrodes.21B Chemical Composition Requirements for Core Wire for Shielded Metal Arc Welding Electrodes21C Chemical Composition Requirements for Rods and Bare Electrodes32 Required Tests 43 Standard Sizes and Lengths of Welding Rods64 Standard Sizes and Lengths for Shielded Metal Arc Welding Electrodes .75 Standard Sizes and Tolerances for Gas Metal Arc and Flux Cored Arc Welding Electrodes96 Standard Dimensions for Coils With and Without Support and Drums.107 Standard Package Dimensions and Weights.1