AWS A5 5 A5 5M-2014 Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding (10th Edition).pdf

1、Specification forLow-Alloy SteelElectrodes forShielded Metal ArcWeldingAWS A5.5/A5.5M:2014An American National StandardAWS A5.5/A5.5M:2014An American National StandardApproved by theAmerican National Standards InstituteApril 16, 2014Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc

2、 Welding10th EditionSupersedes AWS A5.5/A5.5M:2006Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification prescribes the requirements fo

3、r classification of low-alloy steel covered electrodes used for shieldedmetal arc welding. The requirements include chemical composition and mechanical properties of weld metal, weld metalsoundness, usability tests of electrodes, and moisture tests of the low-hydrogen electrode covering. Requirement

4、s forstandard sizes and lengths, marking, manufacturing, and packaging are also included.Optional supplemental requirements include tests for absorbed moisture in the electrode covering and for diffusiblehydrogen in the weld metal.This specification makes use of both U.S. Customary Units and the Int

5、ernational System of Units (SI). Since these are notequivalent, each system must be used independently of the other.ISBN: 978-0-87171-850-1 2014 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, store

6、d in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducatio

7、nal classroom use only of specific clients is granted by the American Welding Society provided that the appro-priate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 7508400;Internet: .AWS A5.5/A5.5M:2014iiStatement on the Use of American Welding Socie

8、ty StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS Ame

9、rican National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other governmen-tal bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standar

10、dsmust be approved by the governmental body having statutory jurisdiction before they can become a part of those laws andregulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes theAWS standards. When this contractual relationship exist

11、s, changes in or deviations from requirements of an AWS stan-dard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achiev

12、e consensus. While the AWS administers theprocess and establishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for a

13、ny injury to persons or to property, or other damages of any nature whatsoever, whether spe-cial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or reliance onthis standard. AWS also makes no guarantee or warranty as to the accuracy or comple

14、teness of any information publishedherein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using t

15、hese documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions are entrusted to appropriately qua

16、lified and competent personnel.This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept anyand all liabilities for inf

17、ringement of any patent or trade name items. AWS disclaims liability for the infringement of anypatent or product trade name resulting from the use of this standard.Finally, the AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, t

18、ext, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate tech

19、nical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Director, Technical Services Division, 8669 NW 36th St, # 130, Miami, FL 33126 (see Annex B).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be

20、rendered.These opinions are offered solely as a convenience to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinio

21、ns constitute official or unofficial opinions or interpretations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mus

22、tbe reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should beaddressed to AWS Headquarters. Such comments will receive ca

23、reful consideration by the AWS A5 Committee on FillerMetals and Allied Materials and the author of the comments will be informed of the Committees response to the com-ments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials toexpress their commen

24、ts verbally. Procedures for appeal of an adverse decision concerning all such comments are pro-vided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from theAmerican Welding Society, 8669 NW 36th St, # 130, Miami, FL 33166.AWS A5.5/A5.5M:2014iii

25、PersonnelAWS A5 Committee on Filler Metals and Allied MaterialsH. D. Wehr, Chair Arcos Industries, LLCJ. J. DeLoach, Jr., 1st Vice Chair Naval Surface Warfare CenterR. D. Fuchs, 2nd Vice Chair VoestalpineBohler Welding USA, IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson ITW W

26、elding North AmericaJ. C. Bundy Hobart Brothers CompanyJ. L. Caron Haynes International, IncorporatedD. D. Crockett ConsultantR. V. Decker WeldstarD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaS. E. Ferree ConsultantD. A. Fink The Lincoln Electric CompanyG. L. F

27、ranke Naval Surface Warfare CenterR. M. Henson The Harris Products GroupS. D. Kiser Special MetalsP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki Damian Kotecki Welding ConsultantsL. G. Kvidahl Ingalls ShipbuildingA. Y. Lau Canadian Welding BureauJ. S. Lee ChevronT. Melfi The Lincoln E

28、lectric CompanyM. T. Merlo RevWires LLCK. M. Merlo-Joseph Apeks SupercriticalB. Mosier Polymet CorporationA. K. Mukherjee Siemens Energy, IncorporatedT. C. Myers Oceaneering Intervention EngineeringB. A. Pletcher Select-ArcK. C. Pruden Hydril CompanyK. Roossinck Ingalls ShipbuildingP. K. Salvesen De

29、t Norske Veritas (DNV)K. Sampath Chart IndustriesF. A. Schweighardt Air Liquide Industrial US LPW. S. Severance ESAB Welding and Cutting ProductsM. F. Sinfield Naval Surface Warfare CenterR. C. Sutherlin ATI Wah ChangR. A. Swain Euroweld, LimitedJ. Zhang Indalco Alloys Inc of Lincoln ElectricAdvisor

30、s to the A5 Committee on Filler Metals and Allied MaterialsR. L. Bateman Soldaduras West Arco LimitadaJ. E. Beckham Chrysler LLCJ. M. Blackburn Naval Sea Systems CommandM. T. Caruso Special Metals Welding Products CompanyR. A. Daemen ConsultantB. S. Dauble Carpenter Technology CorporationT. A. Daven

31、port PRL IndustriesD. A. DelSignore ConsultantJ. DeVito ConsultantAWS A5.5/A5.5M:2014ivH. W. Ebert* ConsultantC. E. Fuerstenau Lucas-Milhaupt IncorporatedJ. P. Hunt Special MetalsS. Imaoka Kobe Steel, LimitedS. J. Knostman Hobart BrothersW. A. Marttila WAMcom Consulting LLCR. Menon Victor Technologi

32、esC. L. Null ConsultantM. P. Parekh ConsultantJ. W. Price DMI IndustriesM. A. Quintana The Lincoln Electric CompanyM. J. Sullivan NASSCO-Natl Steel therefore, each system must beused independently of the other, without combining values in any way. In selecting rational metric units, AWS A1.1,Metric

33、Practice Guide for the Welding Industry, and International Standard ISO 544, Welding consumables Technicaldelivery conditions for welding filler materials Type of product, dimensions, tolerances and markings are used wheresuitable. Tables and figures make use of both U.S. Customary and SI Units, whi

34、ch, with the application of the specifiedtolerances, provides for interchangeability of products in both U.S. Customary and SI Units.This edition includes new filler metal classifications E8015-B2 (reinstated), E9018-B6, E90XX-B23, E90XX-B24,E90XX-B92; E9018-NM2; revised “Rounding Procedure;” refere

35、nces to AWS A5.02/A5.02M:2007 for covered elec-trode standard sizes, packaging, and physical attributes; the change of E90XX-B9 classifications to E90XX-B91; andchanges in procedures for requests for filler metal classifications. Such significant changes are shown in italic font.Document Development

36、 of A5.5/A5.5MASTM A31648T Tentative Specifications for Low-Alloy Steel Arc-Welding ElectrodesAWS A5.548TASTM A31654T Tentative Specifications for High Tensile and Low-Alloy Steel Covered Arc-Welding AWS A5.554T ElectrodesAWS A5.558T Tentative Specification for Low-Alloy Steel Covered Arc-Welding El

37、ectrodesASTM A31658TAWS A5.564T Tentative Specification for Low-Alloy Steel Covered Arc-Welding ElectrodesASTM A31664TAWS A5.569 Specification for Low-Alloy Steel Covered Arc-Welding ElectrodesANSI W3.51973AWS A5.569 1977 Addenda to Specification for Low-Alloy Steel Covered Arc-Welding ElectrodesAdd

38、. 177ANSI/AWS A5.581 Specification for Low-Alloy Steel Covered Arc-Welding ElectrodesANSI/AWS A5.596 Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc WeldingAWS A5.5/A5.5M:2006 Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc WeldingComments and suggestions for

39、the improvement of this standard are welcome. They should be sent to the Secretary, A5Committee on Filler Metals and Allied Materials, American Welding Society, 8669 NW 36th St, # 130, Miami, FL33166.AWS A5.5/A5.5M:2014viTable of ContentsPage No.Personnel . . . . . . . . . . . . . . . . . . . . . .

40、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ivForeword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41、viList of Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiiList of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42、 . . . . . . . . . . . . . . . . . . . . . . . . . . viii1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Normative References . . . . . . . . . . . . . . . . . . . . . .

43、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34. Acceptance. . . . . . . . .

44、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65. Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45、 . . . . . . 66. Rounding Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67. Summary of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46、 . . . . . . . . . . . . . . . . . . . . 138. Retest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179. Weld Test Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1710 Chemical Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011. Radiographic Test . . . . . . . . . . . . . . . .

48、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2312. Tension Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2313. Impact Test

49、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3214. Fillet Weld Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3215. Moisture Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3216. Absorbed Moisture Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . .