AWS NAVSEA B2 1-1-312-2015 Standard Welding Procedure Specification for Naval Applications (SWPS-N) for Shielded Metal Arc Welding of Carbon Steel (S-1) 1 8 inch [3 mm] through 1-1.pdf

1、Standard WeldingProcedureSpecification forNaval Applications(SWPS-N) forShielded Metal ArcWelding of CarbonSteel (S-1), 1/8 inch 3 mm through 1-1/2 inch 38 mmThick, MIL-7018-M,in the As-Welded orPWHT Condition,Primarily Pipe forNaval ApplicationsSite LicenseAWS-NAVSEA B2.1-1-312:2015An American Nati

2、onal StandardAWS STANDARD WELDING PROCEDURE SPECIFICATION LICENSE IMPORTANTREAD CAREFULLY BEFORE PROCEEDING THE ENTITY OR INDIVIDUAL PURCHASING THIS AWS STANDARD WELDING PROCEDURE SPECIFICATION AGREES TO BE BOUND BY THE TERMS OF THIS LICENSE. IF YOU DO NOT AGREE TO THE TERMS OF THIS LICENSE, DO NOT

3、USE THE STANDARD AND PROMPTLY RETURN THE PACKAGE UNOPENED, AND THE LICENSE PRICE WILL BE REFUNDED. The enclosed AWS STANDARD WELDING PROCEDURE SPECIFICATION (“SWPS”) is provided to the End User by the American Welding Society (“AWS”) for use only under the terms of this License. AWS reserves any rig

4、ht not expressly granted to the End User. 1. Ownership: The SWPS is proprietary to AWS and is protected by United States and foreign copyright laws. AWS retains the title to, and ownership of, the SWPS, which is licensed, not sold, to the End User. 2. Acceptance of responsibility: Prior to use of an

5、 SWPS, the employer shall signify acceptance of responsibility for the production application of the procedure by signing and dating the SWPS on the appropriate page. 3. Definitions: Authorized User shall mean an employee or contractor of the End User. End User shall mean the purchaser of the SWPS.

6、4. License: The End User is granted a limited, non-exclusive license to the SWPS for internal business purposes by Authorized Users. 5. Sublicensing: The End User may not sublicense, assign, or otherwise transfer this License to End User employees or contractors who are not Authorized Users. 6. Modi

7、fications: The End User may not modify, translate, sell, or make derivative works of, the SWPS. 7. Protection and Security: The End User shall use its best efforts and take all reasonable steps to safeguard the SWPS to ensure that no unauthorized person shall have access thereto and that no unauthor

8、ized copy, publication, disclosure or distribution shall be made. The End User shall notify AWS immediately should the End User discover any unauthorized access or copying. 8. Termination: This License will terminate immediately without notice from AWS if the End User fails to comply with any of its

9、 provisions. 9. DISCLAIMER OF WARRANTY: THE SWPS IS PROVIDED “AS IS.” AWS DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE END-USER ASSUMES ALL RISK AS TO THE SUITABILITY OF THE SWPS. IN NO

10、EVENT WILL AWS, OR ITS DIRECTORS, OFFICERS, EMPLOYEES OR AFFILIATES, BE LIABLE TO THE END USER FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR EXEMPLARY DAMAGES. THE LIABILITY (IF ANY) OF AWS TO THE END USER FOR ACTUAL DIRECT DAMAGES FOR ANY CAUSE WHATSOEVER, AND REGARDLESS OF THE FORM OF TH

11、E ACTION, WILL BE LIMITED TO, AND IN NO EVENT SHALL EXCEED, THE AMOUNT ORIGINALLY PAID TO AWS FOR THIS LICENSE BY THE END USER. 10. Miscellaneous: This License is governed by and construed in accordance with the laws of the State of Florida and shall inure to the benefit of AWS and End User and thei

12、r respective successors and legal representatives. If any provision of this License is held by a court of competent jurisdiction to be invalid or unenforceable, that provision will be enforced to the maximum extent permissible, and the remaining provisions of this License will remain in full force a

13、nd effect. This Agreement constitutes the entire agreement between the parties with respect to the subject matter hereof. This Agreement may not be changed or amended except by a written instrument executed by a duly authorized officer of Licensor. The exclusive forum for resolution of legal dispute

14、s shall be State or federal court in or for Miami, Florida. AWS-NAVSEA B2.1-1-312:2015An American National StandardApproved by theAmerican National Standards InstituteNovember 10, 2015Standard Welding Procedure Specification for Naval Applications (SWPS-N) for Shielded Metal Arc Welding of Carbon St

15、eel (S-1), 1/8 inch 3 mm through 1-1/2 inch 38 mm Thick, MIL-7018-M, in the As-Welded or PWHT Condition, Primarily Pipe for Naval ApplicationsPrepared by theAmerican Welding Society (AWS) B2 Committee on Procedure and Performance QualificationUnder the Direction of theAWS Technical Activities Commit

16、teeApproved by theAWS Board of DirectorsAbstractThis standard contains the essential welding variables for carbon steel in the thickness range of 1/8 inch 3 mm through1-1/2 inch 38 mm, using manual shielded metal arc welding. It cites the base metals and operating conditions necessaryto make the wel

17、dment, the filler metal specifications, and joint designs for groove and fillet welds. This SWPS-N wasdeveloped primarily for naval applications that require performance to NAVSEA Technical Publication S9074-AQ-GIB-010/248, Requirements for Welding and Brazing Procedure and Performance Qualification

18、.ISBN: 978-0-87171-854-9 2015 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaiiAWS-NAVSEA B2.1-1-312:2015Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides)

19、of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or

20、state laws and regulations, or the regulations of other governmen-tal bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standardsmust be approved by the governmental body having statutory jurisdiction before they can become a part of thos

21、e laws andregulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes theAWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWS stan-dard must be by agreement between the contracting

22、 parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers theprocess and establishes rules to promote fairness in the development of

23、consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether spe-cial, indirect, conseq

24、uential, or compensatory, directly or indirectly resulting from the publication, use of, or reliance onthis standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information publishedherein.In issuing and making this standard available, AWS is neither undertakin

25、g to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competen

26、t professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected

27、 through publication of amend-ments or errata, or supplemented by publication of addenda. Information on the latest editions of AWS standards includ-ing amendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they havethe latest edition, amendments, erra

28、ta, and addenda.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept anyand all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement of anypatent or product trade name resulting

29、 from the use of this standard.AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical

30、 committee. Such requests should be addressed to the American Welding Society,Attention: Managing Director, Technical Services Division, 8669 NW 36 St, # 130, Miami, FL 33166 (see Annex A).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendere

31、d.These opinions are offered solely as a convenience to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinions cons

32、titute official or unofficial opinions or interpretations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS B2 Committee on Procedure and Performance Qualification.It must b

33、e reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recom-mendations, additions, or deletions) and any pertinent data that may be of use in improving this standard are required andshould be addressed to AWS Headquarters. Such comments will receive ca

34、reful consideration by the AWS B2Committee on Procedure and Performance Qualification and the author of the comments will be informed of theCommittees response to the comments. Guests are invited to attend all meetings of the AWS B2 Committee onProcedure and Performance Qualification to express thei

35、r comments verbally. Procedures for appeal of an adverse deci-sion concerning all such comments are provided in the Rules of Operation of the Technical Activities Committee. A copyof these Rules can be obtained from the American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.iiiAWS-NAVSEA B2

36、.1-1-312:2015This page is intentionally blankivAWS-NAVSEA B2.1-1-312:2015PersonnelAWS B2 Committee on Procedure and Performance QualificationJ. L. Cooley, Chair J. C. therefore, each system must be used independently.Safety. Safety and health issues and concerns are beyond the scope of this standard

37、 and therefore are notaddressed herein. Safety and health information is available from the following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information on the AWS websiteMateri

38、al or Equipment Manufacturers:(1) Safety Data Sheets supplied by materials manufacturers(2) Operating Manuals supplied by equipment manufacturersApplicable Regulatory AgenciesWork performed in accordance with this standard may involve the use of materials that have been deemed hazardous, and may inv

39、olve operations or equipment that may cause injury or death. This standard does notpurport to address all safety and health risks that may be encountered. The user of this standard should estab-lish an appropriate safety program to address such risks as well as to meet applicable regulatory requirem

40、ents.ANSI Z49.1 should be considered when developing the safety program.AWS-NAVSEA B2.1-1-312:2015Page 2 of 20Permission to reproduce for intra-company use only is granted by the American Welding SocietyStandard Welding Procedure Specification for NavalApplications (SWPS-N)LIMITATIONSThis procedure

41、is not qualified for Notch Toughness applications.WELDING PROCESSWelding Process: SMAW (Shielded Metal Arc Welding)Method of Application: ManualBASE METALSBase Metal:1Carbon Steel, S-1 to S-1Thickness Range: 1/8 in 3 mm through 1-1/2 in 38 mm for groove welds,3/16 in 5mm minimum for fillet weldsDiam

42、eter: 1 in 25 mm OD minimum for groove welds,3/4 in 19 mm OD minimum for fillet weldsCoating: UncoatedFILLER METALSFiller Metal Specification:2MIL-DTL-22200/1, Electrodes, Welding, Mineral Covered, Iron-Powder, Low-Hydrogen Medium and High Tensile Steel, As-Welded or Stress-Relieved Weld Application

43、; or MIL-E-22200/10, Electrodes, Welding, Mineral Covered, Iron-Powder, Low-Hydrogen Medium, High Tensile andHigher-Strength Low Alloy SteelsClassification: MIL-7018-MFiller Metal Grouping: A-2A in NAVSEA S9074-AQ-GIB-010/248 and A Number 1, F Number 4 inAWS B2.1/B2.1MDeposit Thickness Range: 1/8 in

44、 3 mm through 1-1/2 in 38 mm maximum plus reinforcement forgroove welds,3/16 in 5 mm through 1-1/2 in 38 mm fillet weld size for fillet weldsJOINT DESIGNSJoint Design: See Figure 1Backing: Backing required unless backgouged and back weldedBacking Material:1Carbon Steel, S-1 or weld metal of similar

45、chemical analysis. Nonmetallic ornonfusing metal retainers are not permitted.POSITIONSPermitted Positions: AllVertical Progression: UphillAWS-NAVSEA B2.1-1-312:2015Page 3 of 20Permission to reproduce for intra-company use only is granted by the American Welding Society1S-1 base metals are as detaile

46、d in NAVSEA S9074-AQ-GIB-010/248 (or approved by the Navy authorizedrepresentative). AWS B2.1/B2.1M includes a list of Navy approved S-1 materials with CEN0.43.2Commercial filler metals may be used in place of MIL-7018-M if purchased to the additional requirements specified inthe fabrication documen

47、t(s).AWS-NAVSEA B2.1-1-312:2015Page 4 of 20Permission to reproduce for intra-company use only is granted by the American Welding Society3Carbon equivalent (CEN) for S-1 base materials can be calculated using the formula:CEN = C + 0.75 + 0.25 tanh 20 (C 0.12)Si/24 + Mn/6 + Cu/15 + Ni/20 + (Cr + Mo +

48、Nb + V)/5 + 5B, where the valuefor each element is 75% of the specified range for that element.Preheat Control: Shelter the weldment from wind and inclement weather during welding and until the weldarea has cooled to a temperature no more than 50F 28C above ambient tempera-ture. When using a gas fla

49、me for low temperature preheating, heat the material until it isdry and warm to the touch.Preheat/Interpass Preheat and interpass temperature may be reduced to ambient during welding providedTemperature preheat is reapplied prior to resumption of welding. At the completion of welding, preheat orMaintenance: interpass temperature may be reduced to ambient prior to any subsequent PWHT.Standard Welding Procedure Specification for NavalApplications (SWPS-N)PREHEAT AND INTERPASS TEMPERATURESPreheat Temperature: See TableInterpass Temperature: See TableS