AWWA C229-2015 Fusion-Bonded Polyethylene Coating for the Exterior of Steel Water Pipe and Fittings.pdf

1、 AWWA Standard SM Fusion-Bonded Polyethylene Coatings for Steel Water Pipe and Fittings Effective date: May 1, 2015. First edition approved by AWWA Board of Directors June 8, 2008. This edition approved Jan. 24, 2015. Approved by American National Standards Institute Sept. 17, 2014. ANSI/AWWA C229-1

2、5 (Revision of ANSI/AWWA C229-08) Copyright 2015 American Water Works Association. All Rights Reserved. ii AWWA Standard This document is an American Water Works Association (AWWA) standard. It is not a specification. AWWA standards describe minimum requirements and do not contain all of the enginee

3、ring and administrative information normally contained in specifications. The AWWA standards usually contain options that must be evaluated by the user of the standard. Until each optional feature is specified by the user, the product or service is not fully defined. AWWA pub- lication of a standard

4、 does not constitute endorsement of any product or product type, nor does AWWA test, certify, or approve any product. The use of AWWA standards is entirely voluntary. This standard does not supersede or take precedence over or displace any applicable law, regulation, or code of any governmental auth

5、ority. AWWA standards are intended to represent a consensus of the water supply industry that the product described will provide satisfactory service. When AWWA revises or withdraws this standard, an official notice of action will be placed in the Official Notice section of Journal - American Water

6、Works Association. The action becomes effective on the first day of the month fol- lowing the month of Journal - American Water Works Association publication of the official notice. American National Standard An American National Standard implies a consensus of those substantially concerned with its

7、 scope and provisions. An American National Standard is intended as a guide to aid the manufacturer, the consumer, and the general public. The existence of an American National Standard does not in any respect preclude anyone, whether that person has ap - proved the standard or not, from manufacturi

8、ng, marketing, purchasing, or using products, processes, or procedures not conforming to the standard. American National Standards are subject to periodic review, and users are cautioned to obtain the latest editions. Producers of goods made in conformity with an American National Standard are encou

9、r - aged to state on their own responsibility in advertising and promotional materials or on tags or labels that the goods are produced in conformity with particular American National Standards. Caution n oti Ce : The American National Standards Institute (ANSI) approval date on the front cover of t

10、his standard indicates completion of the ANSI approval process. This American National Standard may be revised or withdrawn at any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five years from the date of ANSI approval. Purchasers of

11、American National Standards may receive current information on all standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036; 212.642.4900; or emailing infoansi.org. ISBN-13, print: 978-1-62576-051-7 eISBN-13, electronic: 978-1-6

12、1300-313-8DOI: http:/dx.doi.org/10.12999/AWWA.C229.15 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of brief excerpts

13、or quotations for review purposes, without the written permission of the publisher. Copyright 2015 by American Water Works Association Printed in USA hours of work by your fellow water professionals. Revenue from the sales of this AWWA material supports ongoing product development. Unauthorized dist

14、ribution, either electronic or photocopied, is illegal and hinders AWWAs mission to support the water community. This AWWA content is the product of thousands of Copyright 2015 American Water Works Association. All Rights Reserved. iii Committee Personnel The Steel Water Pipe Manufacturers Technical

15、 Advisory Committee (SWPMTAC) for ANSI/ AWWA C229, which updated this standard, had the following personnel at the time: Ashley Fletcher, Chair Bob Buchanan, Vice Chair H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA) R.M. Buchanan, Canusa-CPS, Toronto, Ont., Canada (AWWA) J. Buratto, Lifelast I

16、nc., Vancouver, Wash. (AWWA) A. Fletcher, Pentair, Melbourne, Australia (AWWA) B.D. Keil, Northwest Pipe Company, Draper, Utah (AWWA) G. Larson, Smith-Blair Inc., Texarkana, Texas (AWWA) D. Libby, Chase Corporation, Westwood, Mass. (AWWA) L. McKinney, Womble Company Inc., Houston, Texas (AWWA) M. Mu

17、rphy, Ameron International, Rancho Cucamonga, Calif. (AWWA) B. Murphy, Sherwin-Williams Company, Orange, Calif. (AWWA) R. Norsworthy, Polyguard Products Inc., Lancaster, Texas (AWWA) J.A. Wise, Canus International Sales Inc., Surrey, B.C., Canada (AWWA) A. Xoconostle, Arkema, King of Prussia, Pa. (A

18、WWA) Th e AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had the following personnel at the time of approval: John H. Bambei Jr., Chair Dennis Dechant, Vice-Chair John L. Luka, Secretary General Interest Members W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill

19、. (AWWA) R.J. Card, Lockwood, Andrews & Newnam Inc., Houston, Texas (AWWA) R.L. Coffey, HDR Engineering Inc., Omaha, Neb. (AWWA) H.E. Dunham, MWH Inc., Snohomish, Wash. (AWWA) S.N. Foellmi, Black & Veatch Corp., Irvine, Calif. (AWWA) R.L. Gibson, Freese and Nichols Inc., Fort Worth, Texas (AWWA) Cop

20、yright 2015 American Water Works Association. All Rights Reserved. iv M.D. Gossett,* HDR Engineering, Denver, Colo. (AWWA) M.B. Horsley,* Horsley Engineering LLC., Overland Park, Kan. (AWWA) R.A. Kufaas, Norske Corrosion & Inspection Services Ltd., Surrey, B.C., Canada (AWWA) J.L. Mattson, Corrosion

21、 Control Technologies, Sandy, Utah (AWWA) R. Ortega,* Lockwood, Andrews & Newnam Inc., Houston, Texas (AWWA) E.S. Ralph, Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA) A.E. Romer, AECOM, Orange, Calif. (AWWA) J.R. Snow,* MWH Americas Inc., Denver, Colo. (AWWA) H.R. Stoner, Consultant, North

22、Plainfield, N.J. (AWWA) C.C. Sundberg, CH2M HILL Inc., Issaquah, Wash. (AWWA) W.R. Whidden, Woolpert, Orlando, Fla. (AWWA) Producer Members D.W. Angell, Standards Council Liaison, American Flow Control, Birmingham, Ala. (AWWA) S.A. Arnaout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA) H.H. Bardak

23、jian, Consultant, Glendale, Calif. (AWWA) D. Dechant, Dechant Infrastructure Services, Aurora, Colo. (AWWA) W.B. Geyer, Steel Plate Fabricators Association, Lake Zurich, Ill. (SPFA) B.D. Keil, Northwest Pipe Company, Draper, Utah (AWWA) J.L. Luka, American SpiralWeld Pipe Company, Columbia, S.C. (AW

24、WA) R.D. Mielke,* Northwest Pipe Company, Raleigh, N.C. (AWWA) J. Olmos, Ameron Water Transmission Group, Rancho Cucamonga, Calif. (AWWA) G.F. Ruchti,* Consultant, Punta Gorda, Fla. (AWWA) B.P. Simpson,* American Cast Iron Pipe Company, Birmingham, Ala. (AWWA) D. Walker, Avid Protective Products Ltd

25、./Tnemec Company, Oakville, Ont., Canada (AWWA) J.A. Wise, Canus International Sales Inc., Surrey, B.C., Canada (AWWA) User Members G.A. Anderson, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA) J.H. Bambei Jr., Denver Water, Denver, Colo. (AWWA) B. Cheng, Metro Vancouver, Burnaby, B.

26、C., Canada (AWWA) M.E. Conner, San Diego County Water Authority, San Diego, Calif. (AWWA) * Alternate Liaison, nonvoting Copyright 2015 American Water Works Association. All Rights Reserved. v R.V. Frisz, US Bureau of Reclamation, Denver, Colo. (USBR) G. George, Tacoma Public Utilities, Tacoma, Wash

27、. (AWWA) T.J. Jordan, Metropolitan Water District of Southern California, LaVerne, Calif. (AWWA) M. McReynolds,* Metropolitan Water District of Southern California, Los Angeles, Calif. (AWWA) N.A. Wigner, Los Angeles Department of Water and Power, Los Angeles, Calif. (AWWA) * Alternate Copyright 201

28、5 American Water Works Association. All Rights Reserved. This page intentionally blank. Copyright 2015 American Water Works Association. All Rights Reserved. vii Contents All AWWA standards follow the general format indicated subsequently. Some variations from this format may be found in a particula

29、r standard. SEC. PAGE SEC. PAGE Foreword I Introduction . ix I.A Background. . ix I.B History . ix I.C Acceptance . ix II Special Issues. x II.A Advisory Information on Product Application x III Use of This Standard . x III.A Purchaser Options and Alternatives xi IV Major Revisions xi V Comments xii

30、 Standard 1 General 1.1 Scope 1 1.2 Purpose . 1 1.3 Application 2 2 References 2 3 Definitions . 3 4 Requirements 4.1 Equipment 4 4.2 Materials and Workmanship . 4 4.3 Coating Materials 4 4.4 Coating Application 5 4.5 Coating Steel Water Pipe Fittings and Specials . 7 4.6 Coating Repair 8 4.7 Field

31、Procedures 8 5 Verification 5.1 Coating Materials Prequalification 8 5.2 Requirements of Coating System . 9 5.3 Quality Assurance and Records . 11 5.4 Inspection and Testing by the Purchaser 11 5.5 Quality Control Requirements of Applied Coating System 11 5.6 Rejection . 12 6 Delivery 6.1 Marking 13

32、 6.2 Packaging and Shipping 13 6.3 Affidavit of Compliance 13 Tables 1 Properties of Coating Material 4 2 Prequalification Requirements of Coating System . 5 3 Quality Control Requirements of Applied Coating System 7 Copyright 2015 American Water Works Association. All Rights Reserved. This page int

33、entionally blank. Copyright 2015 American Water Works Association. All Rights Reserved. ix Foreword This foreword is for information only and is not a part of ANSI*/AWWA C229. I. Introduction. I.A. Background. This standard describes the minimum material and application requirements for fusion-bonde

34、d polyethylene (FBPE) coating to be factory applied to steel water pipes and fittings. I.B. History. Fusion-bonded polyethylene pipe coatings were first applied to steel pipes in the 1960s in Europe. In 1972, FBPE was introduced to Australia, and in 1990 to South Africa. FBPE has been used as an ext

35、ernal coating for water, oil, and gas pipelines. The coating system became available for use in the United States in 2006. In March 2006, the AWWA Standards Council authorized the Steel Pipe Com- mittee to develop a new standard for fusion-bonded polyethylene coating. The first edition of this stand

36、ard was approved by the AWWA Board of Directors on June 8, 2008. This edition was approved on Jan. 24, 2015. I.C. Acceptance. In May 1985, the US Environmental Protection Agency (USEPA) entered into a cooperative agreement with a consortium led by NSF International (NSF) to develop voluntary third-p

37、arty consensus standards and a certification program for direct and indirect drinking water additives. Other members of the original consortium included the Water Research Foundation (formerly AwwaRF) and the Conference of State Health and Environmental Managers (COSHEM). The American Water Works As

38、sociation (AWWA) and the Association of State Drinking Water Administrators (ASDWA) joined later. In the United States, authority to regulate products for use in, or in contact with, drinking water rests with individual states. Local agencies may choose to impose requirements more stringent than tho

39、se required by the state. To evaluate the health effects of products and drinking water additives from such products, state and local agencies may use various references, including 1. An advisory program formerly administered by USEPA, Office of Drinking Water, discontinued on Apr. 7, 1990. 2. Speci

40、fic policies of the state or local agency. * American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036. Persons outside the United States should contact the appropriate authority having jurisdiction. Copyright 2015 American Water Works Association. All Rights Reser

41、ved. x 3. Two standards developed under the direction of NSF*: NSF/ANSI 60, Drinking Water Treatment ChemicalsHealth Effects, and NSF/ANSI 61, Drinking Water System ComponentsHealth Effects. 4. Other references, including AWWA standards, Food Chemicals Codex, Water Chemicals Codex, and other standar

42、ds considered appropriate by the state or local agency. Various certification organizations may be involved in certifying products in accor- dance with NSF/ANSI 61. Individual states or local agencies have authority to accept or accredit certification organizations within their jurisdiction. Accredi

43、tation of certi- fication organizations may vary from jurisdiction to jurisdiction. Annex A, “Toxicology Review and Evaluation Procedures,” to NSF/ANSI 61 does not stipulate a maximum allowable level (MAL) of a contaminant for substances not regulated by a USEPA final maximum contaminant level (MCL)

44、. The MALs of an unspecified list of “unregulated contaminants” are based on toxicity testing guidelines (noncarcinogens) and risk characterization methodology (carcinogens). Use of Annex A procedures may not always be identical, depending on the certifier. ANSI/AWWA C229 does not address additives

45、requirements. Thus, users of this standard should consult the appropriate state or local agency having jurisdiction in order to 1. Determine additives requirements, including applicable standards. 2. Determine the status of certifications by parties offering to certify products for contact with, or

46、treatment of, drinking water. 3. Determine current information on product certification. II. Special Issues. II.A. Advisory Information on Product Application. This standard defines the minimum requirements of fusion-bonded polyethylene coating for long-term corrosion protection. It is intended for

47、use as an exterior coating and for the joint region (of rubber-gasketed field joints) of steel water pipelines for underground, underwater, and aboveground installations conveying water and wastewater. III. Use of This Standard. It is the responsibility of the user of an AWWA standard to determine t

48、hat the products described in that standard are suitable for use in the particular application being considered. * NSF International, 789 North Dixboro Road, Ann Arbor, MI 48105. Both publications available from National Academy of Sciences, 500 Fifth Street, N. W., Washington, DC 20001. Copyright 2

49、015 American Water Works Association. All Rights Reserved. xi III.A. Purchaser Options and Alternatives. The following information should be provided by the purchaser: 1. Standard usedthat is, ANSI/AWWA C229, Fusion-Bonded Polyethylene Coatings for Steel Water Pipe and Fittings, of latest revision. 2. Whether compliance with NSF/ANSI 61, Drinking Water System ComponentsHealth Effects, is required. 3. Any exceptions to the standard. 4. Diameter, length, weld configuration, and location of pipeline. 5. Temperature of conveyed water (Sec. 1.1.1