BS 1660-11-1991 Machine tapers - Specification for gauges《机用锥销 第11部分 量规规范》.pdf

1、BRITISH STANDARD BS 1660-11: 1991 Machine tapers Part 11: Specification for gaugesBS1660-11:1991 This British Standard, having been prepared under the direction of the Machine, Engineers and Hand Tool Standards Policy Committee, was published under the authority of the Standards Board and comes into

2、 effect on 29March 1991 BSI 07-1999 The following BSI references relate to the work on this standard: Committee reference MTE/7 Draftfor comment 87/77517 DC ISBN 0 580 19519 8 Committees responsible for this British Standard The preparation of this British Standard was entrusted by the Machine, Engi

3、neers and Hand Tool Standards Policy Committee (MTE/-) to Technical Committee MTE/7, upon which the following bodies were represented: Advanced Manufacturers Technology Research Institute Federation of British Engineers Tool Manufacturers Gauge and Tool Makers Association Institution of Production E

4、ngineers Milling Cutter Association Twist Drill and Reamer Association Amendments issued since publication Amd. No. Date CommentsBS1660-11:1991 BSI 07-1999 i Contents Page Committees responsible Inside front cover Foreword ii 1 Scope 1 2 Gauges 1 3 Marking 1 Appendix A Types of ring and plug gauges

5、and their uses 2 Figure 1 Type A shank length plug gauge: tanged 4 Figure 2 Type C socket depth plug gauge: tanged 4 Figure 3 Type B shank length plug gauge: plain 8 Figure 4 Type D socket depth plug gauge: plain 8 Figure 5 Plug gauge for milling machine spindle noses 10 Figure 6 Type F ring gauge f

6、or tanged shanks 12 Figure 7 Type G ring gauge for tapped and plain-end shanks 12 Figure 8 Ring and feeler gauges for milling machine arbors 15 Table 1 Dimensions of type A plug gauges for self-holding tapers (Morse) 3 Table 2 Dimensions of type A plug gauges for self-holding tapers (metric 5 %) 5 T

7、able 3 Dimensions of type C plug gauges for self-holding tapers (Morse) 6 Table 4 Dimensions of type C plug gauges for self-holding tapers (metric 5 %) 7 Table 5 Dimensions of type B plug gauges for self-holding tapers (Morse) 9 Table 6 Dimensions of type B plug gauges for self-holding tapers (metri

8、c 5 %) 9 Table 7 Dimensions of type D plug gauges for self-holding tapers (Morse) 10 Table 8 Dimensions of type D plug gauges for self-holding tapers (metric 5 %) 11 Table 9 Dimensions of plug gauges for milling machine spindle noses 11 Table 10 Dimensions of type F and G ring gauges for self-holdin

9、g tapers(Morse) 13 Table 11 Dimensions of type F and G ring gauges for self-holding tapers(metric 5 %) 14 Table 12 Dimensions of ring and feeler gauges for milling machine arbors 16BS1660-11:1991 ii BSI 07-1999 Foreword This Part of BS 1660 has been prepared under the direction of the Machine, Engin

10、eers and Hand Tool Standards Policy Committee. The information given in this Part of BS 1660 was included in BS 1660:1972, which has been withdrawn. In this revision, non-preferred size 7 Morse taper shanks are not included. Further Parts of BS 1660 are as follows. Part 1: Specification for shanks a

11、nd sockets with self-holding tapers (Morse and metric 5 %); Part 2: Specification for reduction sleeves and extension sockets for tools with Morse taper shanks; Part 3: Specification for turret sockets and reduction sleeves with tapped ends for tools with Morse taper shanks; Part 4: Specification fo

12、r spindle noses and tool shanks with self-release 7/24 tapers; Part 5: Specification for adaptors with 7/24 internal and external tapers; Part 6: Specification for adaptors with external 7/24 tapers for tools with Morse taper shanks; Part 7: Specification for extension adaptors with external 7/24 ta

13、pers for tools with Morse taper shanks; Part 8: Specification for collar dimensions for 7/24 taper tool shanks and equipment; Part 9: Specification for cotter slots; Part 10: Specification for drill chuck tapers (Jacob and short Morse). A British Standard does not purport to include all the necessar

14、y provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, pages1 to

15、 16 and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.BS1660-11:1991 BSI 07-1999 1 1 Scope This Part of BS 1660 specifies gauges for the manufacture and verification

16、of the accuracy of self-holding and self-release tapers given in other Parts of BS 1660. 2 Gauges NOTETypes of gauges and their uses are described in Appendix A and illustrated in Figure 1 to Figure 8. 2.1 Dimensions The dimensions and tolerances of plug gauges shall be as given in Table 1 to Table

17、9, as appropriate. The dimensions and tolerances of ring gauges shall be as given in Table 10 to Table 12, as appropriate. 2.2 Material The gauges shall be made of steel, hardened and stabilized, and the working surfaces shall have a diamond pyramid hardness number between 750 and 850. NOTE 1Tool st

18、eels of grade 01 are suitable. NOTE 2The following method is recommended as a suitable stabilizing process. Before final grinding, heat the hardened gauges to, and maintain at, a temperature of 150 C for 5 h then allow to cool slowly in the furnace. 2.3 Workmanship Gauging or working surfaces shall

19、be ground or lapped. Knurled surfaces shall not be so sharp as to injure the hands when the gauge is used continuously. Centres of plug gauges shall not be removed and shall be protected from damage by a small recess where practicable. 2.4 Gauge wear and wear allowance A working plug gauge shall be

20、permitted to wear by the following values below the lower limit of dimension D or D 1given in Table 1 to Table 9, as appropriate. A working ring gauge shall be permitted to wear by the following values above the upper limit of dimension D or D 1given in Table 10 to Table 12, as appropriate. Gauges o

21、utside the given wear allowances shall not be used for inspecting finished work. NOTEGauge users should watch for the effect of wear upon sizes of their gauges. Regular examination and measurement of gauges in use is essential so that a gauge which has worn outside its wear allowance is detected and

22、 withdrawn from service. 2.5 Tommy bar hole One 15 mm diameter tommy bar hole shall be provided in all 40 mm diameter plug gauge handles at a centre distance of 25 mm from the free end of the handle for both lifting purposes and for turning when inserted in a bore. 3 Marking Gauges shall be permanen

23、tly and legibly marked with the following information: a) the size and type; b) the number and date of this British Standard, i.e. BS 1660-11:1991 1) ; c) the makers name and/or trade mark. NOTE 1Gauges intended for use as reference gauges should bear in addition a serial number and should be marked

24、 “For reference only”, or “REF”. NOTE 2It is desirable that all gauges should bear a serial number; such a number is usually required if the gauge is to be submitted to an inspecting authority for certification. Taper designation Wear allowance No.4 and No.6 (metric 5 %) 0.005 mm No.0 up to and incl

25、uding No.3(Morse) 0.005 mm No.4 and No.5 (Morse) 0.008 mm No.6 (Morse) 0.010 mm No.80 up to and including No.200 (metric 5 %) 0.010 mm Taper designation Wear allowance No.4 and No.6 (metric 5 %) 0.005 mm No.0 up to and including No.3 (Morse) 0.005 mm No.4 and No.5 (Morse) 0.008 mm No.6 (Morse) 0.010

26、 mm No.80 up to and including No.200 (metric 5 %) 0.010 mm 1) Marking BS 1160-11:1991 on or in relation to a product represents a manufacturers declaration of conformity, i.e. a claim by or on behalf of the manufacturer that the product meets the requirements of the standard. The accuracy of the cla

27、im is therefore solely the responsibility of the person making the claim. Such a declaration is not to be confused with third party certification of conformity, which may also be desirable.BS1660-11:1991 2 BSI 07-1999 Appendix A Types of ring and plug gauges and their uses A.1 Plug gauges A.1.1 Type

28、 A shank length plug gauge: tanged (see Figure 1) This is a master gauge which represents a tanged shank of a tool made to basic dimensions. It is intended for use by the toolmaker for setting and checking taper plate gauges, and may also be used to check ring gauges for wear. (For dimensions and to

29、lerances, see Table 1 and Table 2.) A.1.2 Type C socket depth plug gauge: tanged (see Figure 2) This is a full form GO gauge which represents the virtual size of a shank of maximum size having a tang which is on the top limit, and eccentric by the maximum permissible amount. Its use is for the contr

30、ol and verification of the diameter at the mouth of a tapered hole in a machine tool spindle, reduction sleeve or extension socket or turret socket, and to ensure that the ejection slot will accept the tang. A limit step is provided to indicate the maximum and minimum limits of the hole diameter. (F

31、or dimensions and tolerances, see Table 3 and Table 4.) A.1.3 Type B shank length plug gauge: plain (see Figure 3) This is a master gauge which represents a tapped or plain-end type tool shank made to basic dimensions. Its uses are the same as those of type A plug gauges. (For dimensions and toleran

32、ces, see Table 5 and Table 6.) A.1.4 Type D socket depth plug gauge: plain (seeFigure 4) This is a full form GO gauge for the control and verification of the diameter at the mouth of a tapered hole in a machine tool spindle or reduction sleeve, extension socket or turret socket intended for the rece

33、ption of tapped or plain-end shanks. A limit step is provided to indicate the maximum and minimum limits of the hole diameter. (For dimensions and tolerances, see Table 7 and Table 8.) A.1.5 Plug gauge for milling machine spindle noses (see Figure 5) This is a master gauge which represents a milling

34、 machine spindle nose made to basic dimensions and is intended for use by the toolmaker for checking the taper in the spindle noses. (For dimensions and tolerances, see Table 9.) A.2 Ring gauges A.2.1 Type F for tanged shanks (see Figure 6) This gauge is intended for the inspection of tanged type sh

35、anks. The limit steps at the small end face control and verify the length of the shank from the gauge plane, and those on the side of the small end check the combined effects of the thickness and eccentricity of the tang. (For dimensions and tolerances, see Table 10 and Table 11.) A.2.2 Type G for t

36、apped and plain-end shanks (see Figure 7) This gauge is intended for the inspection of tapped and plain-end shanks. The limit step at the small end face controls and verifies the length of the shank from the gauge plane. (For dimensions and tolerances, see Table 10 and Table 11.) A.2.3 Ring gauge fo

37、r milling machine arbors (see Figure 8) This gauge is intended for the inspection of the external taper of milling machine arbors. (For dimension and tolerances, see Table 12.)BS 1660-11:1991 BSI 07-1999 3 Table 1 Dimensions of type A plug gauges for self-holding tapers (Morse) Type A. Shank length

38、plug gauge: tanged (see Figure 1) Designation of taper Rate of taper (on diameter per mm length) Diameter at gauge plane Taper tolerance over gauging length of plug (on diameter) Gauge plane to end of tang Gauge length Step Tang Diameter of handle over knurl Overall length Diameter Length Thickness

39、Radius Length to tang radius centre D l 3 l 4 Z d 3 C b R h P K Fast a Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance 0.025 + 0 0.05 0.025 + 0 0.05 0.2 + 0.01 0 + 0 0.01 + 0 0.05 mm mm mm mm mm mm mm mm mm mm mm mm No. 0 Morse 0.052 05 9.045 + 0.005 0 0.004 56.50 59.

40、50 1.00 6.00 6.5 3.90 4.0 5.60 10 140 No. 1 Morse 0.049 88 12.065 + 0.005 0 0.004 62.00 65.50 1.00 8.70 8.5 5.20 5.0 7.90 12 150 No.2 Morse 0.049 95 17.780 + 0.005 0 0.006 75.00 80.00 1.00 13.50 10.0 6.30 6.0 9.50 16 170 No.3 Morse 0.050 20 23.825 + 0.005 0 0.006 94.00 99.00 1.00 18.50 13.0 7.90 7.0

41、 12.70 20 190 No.4 Morse 0.051 94 31.267 + 0.008 0 0.008 117.50 124.00 1.50 24.50 16.0 11.90 8.0 14.30 25 220 No.5 Morse 0.052 63 44.399 + 0.008 0 0.010 149.50 156.00 1.50 35.70 19.0 15.90 10.0 17.50 30 250 No.6 Morse 0.052 14 63.348 + 0.010 0 0.012 210.00 218.00 2.00 51.00 27.0 19.00 13.0 25.40 35

42、320 a A taper is said to be “fast” when the included angle is greater than the basic included angle.BS1660-11:1991 4 BSI 07-1999 NOTESymmetry of tang with taper is to be within 0.010 mm FIM (Full indicator movement). Figure 1 Type A shank length plug gauge: tanged NOTESymmetry of tang with taper is

43、to be within 0.010 mm FIM (Full indicator movement). Figure 2 Type C socket depth plug gauge: tangedBS 1660-11:1991 BSI 07-1999 5 Table 2 Dimensions of type A plug gauges for self-holding tapers (metric 5 %) Type A. Shank length plug gauge: tanged (see Figure 1) Designation of taper Rate of taper (o

44、n diameter per mm length) Diameter at gauge plane Taper tolerance over gauging length of plug (on diameter) Gauge plane to end of tang Gauge length Step Tang Diameter of handle over knurl Overall length Diameter Length Thickness Radius Length to tang radius centre D l 3 l 4 Z d 3 C b R h P K Fast a

45、Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance 0.025 + 0 0.05 0.025 + 0 0.05 0.2 + 0.01 0 + 0 0.01 + 0 0.05 mm mm mm mm mm mm mm mm mm mm mm mm No. 4 ametric 5 % 1 : 20 = 0.05 No. 6 bmetric 5 % No. 80 metric 5 % 80.0 + 0.010 0 0.015 220.0 228.0 2 67.0 24.0 26.0 24.0

46、24.0 40 380 No. 100 metric 5 % 100.0 + 0.010 0 0.015 260.0 270.0 2 85.0 28.0 32.0 30.0 28.0 40 430 No. 120 metric 5 % 120.0 + 0.010 0 0.020 300.0 312.0 2 102.0 32.0 38.0 36.0 32.0 40 480 No. 160 metric 5 % 160.0 + 0.015 0 0.020 380.0 396.0 3 138.0 40.0 50.0 48.0 40.0 40 600 No. 200 metric 5 % 200.0

47、+ 0.015 0 0.025 460.0 480.0 3 174.0 48.0 62.0 60.0 48.0 40 680 a A taper is said to be “fast” when the included angle is greater than the basic included angle. b Not tanged.BS 1660-11:1991 6 BSI 07-1999 Table 3 Dimensions of type C plug gauges for self-holding tapers (Morse) Type C. Socket depth plu

48、g gauge: tanged (see Figure 2) Designation of taper Rate of taper (on diameter per mm length) Diameter at gauge plane Taper tolerance over gauging length of plug (on diameter) Gauge plane to end of tang (basic) Step Tang Diameter of handle over knurl Overall length Diameter Length Thickness Radius L

49、ength to tang radius centre D l 3 Z d 3 C b R h P K Slow c Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance 0.025 0.025 + 0 0.05 0.2 + 0.01 0 + 0 0.01 + 0 0.05 mm mm mm mm mm mm mm mm mm mm mm No.0 Morse 0.052 05 9.045 + 0.005 0 0.004 56.50 1.00 6.00 6.50 4.10 4.00 5.60 10 140 No.1 Morse 0.049 88 12.065 + 0.005 0 0.004 62.00 1.00 8.70 8.50 5.40 5.00 7.90 12 1