BS 2SP 105-1955 Specification for swaged cable-end assemblies (Unified threads) for preformed steel wire rope (W 9) for aircraft《飞行器用预成型钢丝绳(W9)挤压钢丝绳端部组件(统一螺纹)规范》.pdf

1、BRITISH STANDARD CONFIRMED APRIL 1998 BS 2 SP 105:1955 Incorporating Amendment Nos. 1 and 3 Specification for Swaged cable-end assemblies (unified threads)* for preformed steel wire rope (W. 9) for aircraft * Assemblies with fittings incorporating B.A. and B.S.F. threads are specified in BS SP 53 an

2、d BSSP54. Assemblies suitable for use with British Standard W. 11 non-corrodible steel wire rope are specified in BS SP 106.BS2 SP 105:1955 This British Standard, having been approved by the Aircraft Industry Standards Committee and endorsed by the Chairman ofthe Engineering Divisional Council, was

3、published under theauthority of the General Council of the Institution on 29March 1955 BSI 05-2000 The following BSI references relate to the work on this standard: Committee reference ACE/14 Draft for comment CT (ACE) 6747 ISBN 0 580 34451 7 Foreword This revision of BS SP 105 has been prepared, un

4、der the authority of the Aircraft Industry Standards Committee, to provide a distinctive coding for assemblies with all-Unified threads to replace the BA/UNF assemblies, included in the first issue of the standard, following a decision to extend the range of fittings in BS SP 101BS SP 104, “Turnbarr

5、els, tension rods and swaged cable-end connections (UNF threads) for aircraft”, to include sizes withNo. 8 (0.164)32 UNC and No. 10 (0.190)32 UNF threads. In addition, the requirement in regard to the distance of the swage from the inspection hole (Figure 1) has been modified and a requirement for a

6、 magnetic flaw detection test (Clause 6) has been included in the standard. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confe

7、r immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pagesi andii, pages1 to16 and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on

8、 the inside front cover. Amendments issued since publication Amd. No. Date of issue Comments 2471 May 1956 4420 January 1962 Indicated by a sideline in the marginBS2 SP105:1955 BSI 05-2000 i Contents Page Foreword Inside front cover 1 Scope 1 2 Selection of fittings 1 3 Swage form 1 4 Proof loading

9、1 5 Length of assemblies 2 6 Flaw detection 2 7 Production tests 2 8 Identification 2 9 Marking 3 10 Protective treatment 3 Figure 1 Typical swage form 1 Figure 2 Lengths of assemblies 2 Figure 3 Assembly identification 3 Table 1 Assembly loads 1 Table 2 Sizes of identification tags 3 Table 3 5 cwt

10、cable and swaged end assembly code 4 Table 4 10 cwt cable and swaged end assembly code 6 Table 5 15 cwt cable and swaged end assembly code 8 Table 6 20 cwt cable and swaged end assembly code 10 Table 7 25 cwt cable and swaged end assembly code 12 Table 8 35 cwt cable and swaged end assembly code 14

11、Table 9 45 cwt cable and swaged end assembly code 16ii blankBS2 SP105:1955 BSI 05-2000 1 1 Scope This British Standard specifies the fittings, requirements and coding for aircraft swaged cable-end assemblies incorporating Unified threadson preformed steel wire rope complying with British Standard W.

12、 9. Requirements for the locking of the assemblies are not covered by this British Standard. For this information reference should be made to the relevant publications of the appropriate airworthiness authority. The fittings comprising the assemblies, and turnbarrels and tension rods for use with th

13、em, are covered by British Standards in the aircraft series, as follows: 2 Selection of fittings The fittings comprising the swaged cable-end assemblies shall be selected in accordance with the relevant tables of this British Standard. 3 Swage form Dimensional details of individual end fittings are

14、specified in the relevant British Standards, listed in Clause 1. A typical swage form is shown in Figure 1. 4 Proof loading With the exception of assemblies 05790591, Table 3, which have an ultimate tensile value of448 lb and a proof load of 224 lb, the complete cable assembly shall be proof loaded

15、as indicated in Table 1. Table 1 Assembly loads Fittings British Standard No. Turnbarrels BS SP 101 Screwed ends BS SP 102 Tension rods BS SP 103 Tapped ends BS SP 104 Eye ends BS SP 37 Fork ends BS SP 38 Eye ends for chain BS SP 39 Ball ends with shank BS SP 49 without shank BS SP 50 Identification

16、 tags BS SP 51 and BSSP52 Cable Load for measuring length (2per cent ultimate) Proof load ( 1 / 2 ultimate) Minimum ultimate breaking load Capacity BS W. 9 Item No. cwt lb lb lb 5 4 P 11 280 560 10 5 P 22 560 1 120 15 6 P 34 840 1 680 20 3 P 45 1 120 2 240 25 51 P 56 1 400 2 800 35 52 P 78 1 960 3 9

17、20 45 53 P 100 2 520 5 040 Figure 1 Typical swage formBS2 SP 105:1955 2 BSI 05-2000 5 Length of assemblies The positions to which the cable assemblies shall be measured for length and the tolerance on length are illustrated in Figure 2. Lengths should be quoted to the nearest 1 / 4in. Except for ass

18、embled cables under 4 ft in length, which shall be measured without a tension load applied, the assembled cable shall be measured to the satisfaction of the Inspecting Authority with a tension of 1 cwt or two per cent of the ultimate load, whichever is the less, immediately after proof loading (see

19、Clause 4) and before coiling. 6 Flaw detection After proof loading, the assembly shall be examined for flaws to the satisfaction of the Inspecting Authority, by the electro-magnetic method or by any other method agreed by the Inspecting Authority. The presence of any crack shall involve rejection of

20、 the fitting. 7 Production tests Production samples of swaged cable-end assemblies or test samples typical thereof shall be periodically submitted to the following tests: a) Sectioning and critical examination of the swaged ends. b) Tensile tests to verify that the swaging does not slip and that the

21、 assembly does not fail at a load below that specified on the product or in the specification. The minimum frequency of such tests shall be as follows: i) at the beginning of manufacture on any one machine by any one operator of each size of cable; ii) during manufacture, one cable of each size in e

22、very 500 produced on any one machine by any one operator; iii) one cable of each size manufactured on any one machine by any one operator at not greater intervals than six months. 8 Identification The cable assemblies shall be identified on drawings and for coding purposes by the number of this Brit

23、ish Standard unless it is indicated in the relevant table (Table 3Table 9) that the British Standard number BS SP 53 is to be used, the appropriate code number given in the relevant table and the length of the assembly in inches, for example: A 20 cwt cable assembly with “L” length 25 3 / 4in., havi

24、ng a 1 / 4in. UNF left-hand screwed end at one end and a 5 / 16in. UNF right-hand tapped end at the other, is BS SP 105/2008/25 3 / 4 . NOTEThe first two figures of the code number indicate the cable capacity in hundredweight. Figure 2 Lengths of assembliesBS2 SP105:1955 BSI 05-2000 3 9 Marking a) T

25、he cable assembly number shall be marked onatag which complies with the requirements of BS SP 51 or BS SP 52, and which shall be applied to the assembly as shown in Figure 3. The tags are suitable for various sizes of cable by use of the correct size hole as indicated in Table 2. b) Alternatively, t

26、he relevant information may be rolled on to the swaged portion of the end fitting. The clarity of such marking shall be to the satisfaction of the Inspecting Authority. 10 Protective treatment The complete cable assembly shall be dipped in lanolin complying with the requirements of the latest issue

27、of Ministry of Supply aircraft specification D.T.D. 663. Table 2 Sizes of identification tags Cable size Identification tag British Standard No. End for use on cable hole diameter cwt in. 5 BS SP 51 “A”. 9 / 64 10 BS SP 51 “A”. 9 / 64 15 BS SP 51 “B”. 13 / 64 20 BS SP 51 “B”. 13 / 64 25 BS SP 51 “B”

28、. 13 / 64 35 BS SP 52 “A”. 15 / 64 45 BS SP 52 “B”. 17 / 64 Figure 3 Assembly identificationBS 2 SP 105:1955 4 BSI 05-2000 Table 3 5 cwt cable and swaged end assembly code British Standard part reference number SP 102 C 5L SP 102 C 5 SP 102 D 5L SP 102 D 5 SP 104 C 5L SP 104 C 5 SP 104 D 5L SP 104 D

29、 5 SP 37 A SP 38 A SP 39 15 SP 49 SP 50 a British Standard part reference number Swaged end fitting SP 102 C 5L 0501 0502 0503 0504 0505 0506 0507 0508 0509 0510 0511 0512 0579 SP 102 C 5 0513 0514 0515 0516 0517 0518 0519 0520 0521 0522 0523 0580 SP 102 D 5L 0524 0525 0526 0527 0528 0529 0530 0531

30、0532 0533 0581 SP 102 D 5 0534 0535 0536 0537 0538 0539 0540 0541 0542 0582 SP 104 C 5L 0543 0544 0545 0546 0547 0548 0549 0550 0583 SP 104 C 5 0551 0552 0553 0554 0555 0556 0557 0584 SP 104 D 5L 0558 0559 0560 0561 0562 0563 0585 a See Clause 4 for limits of ultimate tensile strength and proof load

31、ing of ball ends without shankBS 2 SP 105:1955 BSI 05-2000 5Table 3 5 cwt cable and swaged end assembly code British Standard part reference number SP 102 C 5L SP 102 C 5 SP 102 D 5L SP 102 D 5 SP 104 C 5L SP 104 C 5 SP 104 D 5L SP 104 D 5 SP 37 A SP 38 A SP 39 15 SP 49 SP 50 a British Standard part

32、 reference number Swaged end fitting SP 104 D 5 0564 0565 0566 0567 0568 0586 SP 37 A SP 53 0569 SP 53 0570 SP 53 0571 SP 53 0572 SP 53 0587 SP 38 A SP 53 0573 SP 53 0574 SP 53 0575 SP 53 0588 SP 39 15 SP 53 0576 SP 53 0577 SP 53 0589 SP 49 SP 53 0578 SP 53 0590 SP 50 a SP 53 0591 a See Clause 4 for

33、 limits of ultimate tensile strength and proof loading of ball ends without shankBS 2 SP 105:1955 6 BSI 05-2000 Table 4 10 cwt cable and swaged end assembly code British Standard part reference number SP 102 D 10L SP 102 D 10 SP 102 E 10L SP 102 E 10 SP 104 D 10L SP 104 D 10 SP 104 E 10L SP 104 E 10

34、 SP 37 B SP 38 B SP 39 110 SP 39 210 SP 39 410 British Standard part reference number Swaged end fitting SP 102 D 10L 1001 1002 1092 1093 1005 1006 1094 1095 1009 1010 1011 1012 1013 SP 102 D 10 1014 1096 1097 1017 1018 1098 1099 1021 1022 1023 1024 1025 SP 102 E 10L 1026 1027 10100 10101 1030 1031

35、1032 1033 1034 1035 1036 SP 102 E 10 1037 10102 10103 1040 1041 1042 1043 1044 1045 1046 SP 104 D 10L 1047 1048 10104 10105 1051 1052 1053 1054 1055 SP 104 D 10 1056 10106 10107 1059 1060 1061 1062 1063 SP 104 E 10L 1064 1065 1066 1067 1068 1069 1070BS 2 SP 105:1955 BSI 05-2000 7Table 4 10 cwt cable

36、 and swaged end assembly code British Standard part reference number SP 102 D 10L SP 102 D 10 SP 102 E 10L SP 102 E 10 SP 104 D 10L SP 104 D 10 SP 104 E 10L SP 104 E 10 SP 37 B SP 38 B SP 39 110 SP 39 210 SP 39 410 British Standard part reference number Swaged end fitting SP 104 E 10 1071 1072 1073

37、1074 1075 1076 SP 37 B SP 53 1077 SP 53 1078 SP 53 1079 SP 53 1080 SP 53 1081 SP 38 B SP 53 1082 SP 53 1083 SP 53 1084 SP 53 1085 SP 39 110 SP 53 1086 SP 53 1087 SP 53 1088 SP 39 210 SP 53 1089 SP 53 1090 SP 39 410 SP 53 1091BS 2 SP 105:1955 8 BSI 05-2000 Table 5 15 cwt cable and swaged end assembly

38、 code British Standard part reference number SP 102 D 15L SP 102 D 15 SP 102 E 15L SP 102 E 15 SP 104 D 15L SP 104 D 15 SP 104 E 15L SP 104 E 15 SP 37 C SP 38 C SP 39 215 SP 39 415 British Standard part reference number Swaged end fitting SP 102 D 15L 1501 1502 1579 1580 1505 1506 1581 1582 1509 151

39、0 1511 1512 SP 102 D 15 1513 1583 1584 1516 1517 1585 1586 1520 1521 1522 1523 SP 102 E 15L 1524 1525 1587 1588 1528 1529 1530 1531 1532 1533 SP 102 E 15 1534 1589 1590 1537 1538 1539 1540 1541 1542 SP 104 D 15L 1543 1544 1591 1592 1547 1548 1549 1550 SP 104 D 15 1551 1593 1594 1554 1555 1556 1557BS

40、 2 SP 105:1955 BSI 05-2000 9Table 5 15 cwt cable and swaged end assembly code British Standard part reference number SP 102 D 15L SP 102 D 15 SP 102 E 15L SP 102 E 15 SP 104 D 15L SP 104 D 15 SP 104 E 15L SP 104 E 15 SP 37 C SP 38 C SP 39 215 SP 39 415 British Standard part reference number Swaged e

41、nd fitting SP 104 E 15L 1558 1559 1560 1561 1562 1563 SP 104 E 15 1564 1565 1566 1567 1568 SP 37 C SP 53 1569 SP 53 1570 SP 53 1571 SP 53 1572 SP 38 C SP 53 1573 SP 53 1574 SP 53 1575 SP 39 215 SP 53 1576 SP 53 1577 SP 39 415 SP 53 1578BS 2 SP 105:1955 10 BSI 05-2000 Table 6 20 cwt cable and swaged

42、end assembly code British Standard part reference number SP 102 E 20L SP 102 E 20 SP 102 G 20L SP 102 G 20 SP 104 E 20L SP 104 E 20 SP 104 G 20L SP 104 G 20 SP 37 D SP 38 D SP 39 420 SP 39 620 British Standard part reference number Swaged end fitting SP 102 E 20L 2001 2002 2003 2004 2005 2006 2007 2

43、008 2009 2010 2011 2012 SP 102 E 20 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 SP 102 G 20L 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 SP 102 G 20 2034 2035 2036 2037 2038 2039 2040 2041 2042 SP 104 E 20L 2043 2044 2045 2046 2047 2048 2049 2050 SP 104 E 20 2051 2052 2053 2054 2055

44、 2056 2057BS 2 SP 105:1955 BSI 05-2000 11Table 6 20 cwt cable and swaged end assembly code British Standard part reference number SP 102 E 20L SP 102 E 20 SP 102 G 20L SP 102 G 20 SP 104 E 20L SP 104 E 20 SP 104 G 20L SP 104 G 20 SP 37 D SP 38 D SP 39 420 SP 39 620 British Standard part reference nu

45、mber Swaged end fitting SP 104 G 20L 2058 2059 2060 2061 2062 2063 SP 104 G 20 2064 2065 2066 2067 2068 SP 37 D SP 53 2069 SP 53 2070 SP 53 2071 SP 53 2072 SP 38 D SP 53 2073 SP 53 2074 SP 53 2075 SP 39 420 SP 53 2076 SP 53 2077 SP 39 620 SP 53 2078BS 2 SP 105:1955 12 BSI 05-2000 Table 7 25 cwt cabl

46、e and swaged end assembly code British Standard part reference number SP 102 E 25L SP 102 E 25 SP 102 G 25L SP 102 G 25 SP 104 E 25L SP 104 E 25 SP 104 G 25L SP 104 G 25 SP 37 E SP 38 E SP 39 625 British Standard part reference number Swaged end fitting SP 102 E 25L 2501 2502 2503 2504 2505 2506 250

47、7 2508 2509 2510 2511 SP 102 E 25 2512 2513 2514 2515 2516 2517 2518 2519 2520 2521 SP 102 G 25L 2522 2523 2524 2525 2526 2527 2528 2529 2530 SP 102 G 25 2531 2532 2533 2534 2535 2536 2537 2538 SP 104 E 25L 2539 2540 2541 2542 2543 2544 2545 SP 104 E 25 2546 2547 2548 2549 2550 2551BS 2 SP 105:1955 BSI 05-2000 13Table 7 25 cwt cable and swaged end assembly code British Standard part reference number SP 102 E 25L SP 102 E 25 SP 102 G 25L SP 102 G 25 SP 104 E 25L SP 104