1、- -BSI BS*465b PART*13 83 lb24bb9 00bl1352 8 BS4656:Part13: 1983 IS0 6481-1981 UDC 621.9.01-187.001.4:621.919.3 O British Standards Institution. No part of this publication may be photocopied or otherwise reproduced without the prior permission in writing of BSI. Accuracy of machine tools and method
2、s of test Part 13. Specification for broaching machines, vertical surface type IS0 title : Acceptance conditions for vertical surface type broaching machines - Testing of accuracy Prcision des machines-outils et mthodes dessai Partie 13. Machines verticales brocher les extrieurs - Spcifications Gena
3、uigkeit von Werkzeugmaschinen und Prfverfahren Teil 13. Senkrechtauenrummaschinen British Standards Institution BSI BSm465b PARTx33 83 M Lb24667 0063353 T BS 4656 : Part 13 : 1983 Contents National foreword Committees responsible Specification 1. Scope and field of application 2. Reference Page Insi
4、de front cover 3. Preliminary remarks 5. Acceptance conditions and permissible Back cover 4. Terminology deviations 1 1 Annex Page 1 2 3 9 National foreword This British Standard has been prepared under the direction of the Mechanical Engineering Standards Committee and implements agreements of the
5、International Organization for Standardization (ISO). It is identical with IS0 6481-1 981 Acceptance conditions for vertical surface type broaching machines - Testing of accuracy. This British Standard supersedes BS 4656 : Part 13 : 1973, which is withdrawn. Inch dimensions. In accordance with the U
6、K policy of metrication, inch dimensions given in this standard are not valid and are included for information purposes only. Abbreviations. For the purposes of this standard, various methods of expressing permissible deviations are employed, each having a particular type of application. The methods
7、 employed are as follows. -/- This type of expression applies to deviations of perpendicularity that are ratios. - - - for any This type of expression applies to deviations length of - - - of straightness and parallelism, and is used in fact for local permissible deviations, the measurement length b
8、eing obligatory. This type of expression applies to deviations of straightness and parallelism and is used to recommend a measurement length, but in this case the propor-tionality rule comes into operation if the measurement length differs from that indicated. . -. per - - - Diagrams. For reasons of
9、 simplicity the diagrams in this standard illustrate only one type of machine. Terminology and conventions. The text of the international standard has been approved as suitable for publication as a British Standard without deviation. Some terminology and certain conventions are not identical with th
10、ose used in British Standards; attention is drawn especially to the following. The comma has been used as a decimal marker. In British Standards it is current practice to use a full point on the baseline as the decimal marker. Wherever the words International Standard appear, referring to this stand
11、ard, they should be read as British Standard. Cross-reference International standard Corresponding British Standard ISO/R 230-1 961 BS 3800 : 1964 Methods for testing the accuracy of machine tools . (Technically equivalent) Textual errors. When adopting the text of the international standard, the te
12、xtual errors given below were discovered. They have been marked in the text and have been reported to IS0 in a proposal to amend the text of the international standard. In 5.2, test G 6, in columns 4 and 5, 1 should read a. Compliance with a British Standard does not of itself confer immunity from l
13、egal obligations. , BSI BS*4bSb PART*33 83 1b24bb 0063354 1 W BS 4656 : Part 13 : 1983 British Standard Accuracy of machine tools and methods of test Part 13. Specification for broaching machines, vertical surface type 1 Scope and field of application This International Standard specifies, with refe
14、rence to ISO/R 230, both preliminary levelling and geometrical tests for general purpose and normal accuracy machines, and gives the corresponding permissible deviations which apply. It also gives the terminology used for the main elements of the machine. 1) It deals only with the verification of ac
15、curacy of the machine. It does not apply to the testing of the running of the machine (vibrations, abnormal noises, stick-slip motion of components, etc.), or to its characteristics (speeds, feeds, etc.) which should generally be checked before testing accuracy. 2 Reference ISO/R 230, Machine tool t
16、est code. 3 Preliminary remarks before acceptance, warming up of moving parts, description of measuring methods, and recommended accuracy of testing equipment. 3.3 The sequence in which the geometrical tests are given is related to the sub-assemblies of the machine and this in no way defines the pra
17、ctical order of testing. in order to make the mounting of instruments or gauging easier, tests may be ap- plied in any order. 3.4 When inspecting a machine, it is not always necessary to carry out all the tests given in this International Standard. It is up to the user to choose, in agreement with t
18、he manufacturer, those tests relating to the properties which are of interest to him, but these tests are to be clearly stated when ordering a machine. 3.5 Because of the diversity of shape of components pro- duced by broaching machines, practical tests have not been included in this International S
19、tandard. If the user wishes to carry out a practical test, this one has to be stated in agreement with the manufacturer. 3.1 In this International Standard, all the dimensions and per- missible deviations are expressed in millimetres and in inches. 3.6 When establishing the tolerance for a measuring
20、 range different from that given in this International Standard (see clause 2.311 in ISO/R 2301, it should be taken into considera- tion that the minimum value of tolerance, for geometrical tests as well as for possible practical tests, is 0,Ol mm (O.OOO4 in). 3.2 To apply this International Standar
21、d, reference should be made to ISO/R 230, especially for installation of the machine 1) In addition to terms used in the three official IS0 languages (English, French and Russian), this international Standard gives the equivalent terms in German and Italian, these have been included at the request o
22、f IS0 Technical Committee TC 39 and are published under the responsibility of the Member Bodies for Germany, F.R. and Italy. However, only the terms and definitions given in the official languages can be Considered as IS0 terms and definitions. 1 NOTE - Machine have either a stop rail (No. 8) or a v
23、ertical keyway (No. 9). 4 Terminology No. English language French language Russian language 2 I 4 I Work table I Plateau de fixation I Pa60YHU CTOn I Column Bti arrire KonoHHa I 5 I Tool slide .I Coulisseau porte-outil 1 KapeTKa I 8 9 I Guidage du coulisseau porte- Hanpaenmoqan KapeTKH I outil I 6 I
24、 Tool slide guide Stop rail Rgle de dgauchissage BbipaeHMBatotqan peWa Vertical keyway Rainure de dgauchissage iitnOHOrlHaR KaHaEKa I 7 I Cross tenon I Clavette dentranement I 3aMo I 2 BSI BS*4656 PARTm33 83 m 36246b 0063356 5 m ,-= 5 Acceptance conditions and permissible deviations 5.1 Preliminary
25、levelling test - No. GOI - Diagram 5.2 Geometrical tests GI G2 II II Object - Checking of levelling of the machine : a) transverse verification: bi longitudinal verification. Checking of flatness of the work table, Checking of flatness of the surface of the tool slide in a vertical plane. BSI BS*465
26、b PART*L3 83 W Lb24bb 00bL357 7 W Permissible deviation mm ai and b) 0,05/1000 0,04 up to loo0 0,04 up to loo0 3 in a) and 6) 0.002/40 0.0015 up to 40 0.0015 up to 40 Measuring instruments Box spirit level Straightedge and gauges blocks or level Box spirit level Observations and references to test c
27、ode ISO/R 230 Clause 3.1 1 The box spirit level shall be placed successively on the surface of the tool slide and on the stop rail of the tool slide and the deviation ob- served. This test also applies to machines with a ver- tical keyway. NOTE - This test must be checked according to manufacturers
28、instructions. Clauses 5.322 and 5.323 Measuring instruments shall be placed on the work table successively in the longitudinal and transverse directions and the deviation ob- served. Clause 5.323 The box spirit level shall be placed successively at a number of positions and the deviation observed. B
29、SI BS*llbSb PART*L3 83 m Lb24bb 00b1358 i m Diagram *See national foreword for details of textual errors, Object Checking of flatness of the surface of the tool slide in a horizontal plane. Checking of parallelism of the tool slide movement to its surface. Checking of parallelism of the tool slide m
30、ovement to its stop rail. This test also ap- plies to machines with a vertical keyway. Checking of squareness of the tool slide movement to the work table : a) in the longitudinal direction; b) in the transverse direction. ES1 BSm4bSh PART*L3 83 lb24bb9 00b1359 O BS4656:Part,3:,983 .n mm - = 0,025 u
31、p to 500 Permissible deviation in 0.001 up to 20 0,025 0.001 per a measuring length of 40 i lo00 Maximum deviation : 0,050 0.002 0.001 I lo00 I 40 0,025 per a measuring length of .I Maximum deviation : 0,050 a) and b) 0,04/300 1 $oo 0.002 a) and bl 0.0015/12 * lwo Measuring instruments Dial gauge an
32、d special support or straightedge and gauge blocks Dial gauge, straightedge and gauge blocks Dial gauge Dial gauge square Observations and references to test code ISOIR 230 Clause 5.412 The special support shall be placed success- ively in the upper, mid-and lower positions on the surface of the too
33、l slide. The dial gauge shall be moved on the special support in a horizontal plane and the deviation observed, Clause 5.422.21 The dial gauge shall be fixed on the work table, the fixation surface being in the lower position. The tool slide shall be moved downwards. Clause 5,422.21 The dial gauge s
34、hall be fixed on the work table, the stop rail being in the lower position. The tool slide shall be moved downwards. This test also applies to machines with a ver- tical keyway. Clause 5.522.2 The square shall be placed on the work table. The dial gauge shall be fixed at the lower end of the tool sl
35、ide surface (figure a) and to the stop rail (figure b). The tool slide shall be moved downwards. Test 6) also applies to machines with a vertical keyway. 5 - JO. 57 G8 - G9 BSI BS*4656 PART*kL3 83 9 Lb24bh 00bL360 7 9 Diagram Object Checking of squareness of the lower face of the cross tenon to the
36、stop rail. Checking of squareness of the work table front-to-back keyways to the tool slide. Checking of parallelism of the work table side-to-side keyways to the tool slide. BSI BS*465b PART*L3 83 W Lb29bb OObL3bL 7 U BS4656: Part,3: ,983 per a measuring Permissible deviation length of mm I 0,03/30
37、0 0,025/300 0,025 300 in 0.0012/12 0.001/12 0.001 12 Measuring instruments Square and gauge blocks or dial gauge Square and gauge blocks Dial gauge or straight- edge and gauge blocks Observations and references to test code ISO/R 230 Clause 5.512.2 Instead of gauge blocks, a dial gauge can be moved
38、along the stop rail or along a square, This test also applies to machines with a ver- tical keyway. Clause 5.522 Clause 5.422 7 Annex BS 4656 : Part 13 : 1983 For information about BSI setvices relating to third party certification to suitable British Standard product specifications, schemes for the
39、 registration of firms of assessed capability, testing and inspection facilities, please contact the Director, Quality Assurance Division, BSI, Maylands Avenue, Hemel Hempstead, Herts HP2 4SQ Tel. Hemel Hempstead 31 1 1. Publication referred to See national foreword. BSI BS*4bSb PART*L3 83 m Lb24bb
40、00bL3b3 2 m BS4656:Part13: 1983 IS0 6481-1981 This British Standard, having been prepared under the direction of the Mechanlcal Engineering Standards Committee, was published under the authority of the Board of BSI and comes into effect on 30 November 1983. O Britlsh Standards Institution, 1983 Firs
41、t published September 1973 First revision 30 November 1983. ISBN O 580 13515 2 British Standards Institution Incorporated by Royal Charter, BSI is the independent national body for the preparation of British Standards. It is the UK member of the International Organization for Standardization and UK
42、sponsor of the British National Committee of the International Electrotechnical Commission. Copyright Users of British Standards are reminded that copyright subsists in all BSI publications, N.o part of this publication may be reproduced in any form without the prior permission in writing of BSI. Th
43、is does not preclude the free use, in the course of implementing the standard, of necessary details such as symbols and size, type or grade designations. Enquiries by post should be addressed to the Publications Manager, British Standards institution, Linford Wood, Milton Keynes MK14 6LE. The number
44、 for telephone enquiries is 01-837 8801 and for telex 23218. Contract requirements A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Revision of British Standards British Standards are
45、revised, when necessary, by the issue either of amendments or of revised editions. It is important that users of British Standards should ascertain that they are in possession of the latest amendments or editions. Information on all BSI publications is in the BS Yearbook, supplemented each month by
46、BSI News which is available to subscribing members of the Institution and gives details of new publications, revisions, amendments and withdrawn standards. Any person who, when making use of a British Standard, encounters an inaccuracy or ambiguity, is requested to notify BSI without delay in order
47、that the matter may be investigated and appropriate action taken. The following BSI references relate to the work on this standard: Committee reference MEE/6 Draft for comment 80175222 DC Committees responsible for this British Standard The preparation of this British Standard was entrusted by the M
48、echanical Engineering Standards Committee (MEE/ - ) to Technical Committee MEE/6 upon which the following bodies were represented: Federation of British Engineers Tool Manufacturers Health and Safety Executive Institution of Production Engineers Machine Tool industry Research Association Ministry of
49、 Defence University of Aston in Birmingham University of Manchester (Institute of Science and Technology) Ball and Roller Bearing Manufacturers Association Control and Automation Manufacturers Association (BEAMA) Department of Industry (Mechanical Engineering) Amendments issued since publication Arnd. No. Date of issue Text affected British Standards Institution 2 Park Street London WIA 2BS . Telephone 01-629 9000 Telex 266933 831 1 -6-1.5k- JWD ME E16
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