BS 5347-1976 Specification for silicon-iron strip-wound cores for use in transformers and inductors for telecommunications and electronic equipment《电信和电子设备变压器和感应线圈用的硅铁带绕铁芯规范》.pdf

1、BRITISH STANDARD CONFIRMED JULY 1986 BS 5347:1976 (Reprinted, incorporating Amendment No. 1) Specification for Silicon-iron strip-wound cores for use in transformers and inductors for telecommunications and electronic equipment UDC 621.37/.39:621.314.042.143.2 + 621.318.435.042.143.2BS5347:1976 This

2、 British Standard, having been prepared under the directionof the Telecommunication Industry Standards Committee, was published under the authority ofthe Executive Board on 28May1976 BSI 10-1999 The following BSI references relate to the work on this standard: Committee reference TLE/20/1 Draft for

3、comment 72/29464 DC ISBN 0 580 09283 6 Cooperating organizations The Telecommunication Industry Standards Committee, under whose supervision this British Standard was prepared, consists of representatives from the following Government departments and scientific and industrial organizations: The Gove

4、rnment department and scientific and industrial organizations marked with an asterisk in the above list, together with the following, were directly represented on the committee entrusted with the preparation of this British Standard: British Broadcasting Corporation* Health and Safety Executive (HM

5、Factory British Electrical and Allied Manufacturers Inspectorate) Association* Institution of Electrical and Electronics British Electro-Technical Approvals Board for Technician Engineers Household Equipment Institution of Electrical Engineers British Radio Equipment Manufacturers Institution of Ele

6、ctronic and Radio Engineers Association Institution of Production Engineers British Railways Board Ministry of Defence* Cable & Television Association of Great Britain Post Office Cable and Wireless Ltd. Radio and Electronic Component Crown Agents for Oversea Governments and Manufacturers Federation

7、* Administrations Science Research Council, Radio and Space Department of Prices and Consumer Protection Research Station Electrical Contractors Association Scientific Instrument Manufacturers Electrical Research Association Association Electricity Supply Industry in England and Society of British A

8、erospace Companies Ltd.* Wales Telecommunication Engineering and Electronic Components Board Manufacturing Association* Electronic Engineering Association* British Steel Corporation Telephone Manufacturers Technical Electronic Equipment Users Association Development Committee Sheet Makers Conference

9、 Transmission and Distribution Association United Kingdom Atomic Energy Authority Amendments issued since publication Amd. No. Date of issue Comments 4823 March 1985 Indicated by a sideline in the marginBS5347:1976 BSI 10-1999 i Contents Page Cooperating organizations Inside front cover Foreword ii

10、1 Scope 1 2 References 1 3 Definitions 1 4 Physical and mechanical characteristics 1 5 Magnetic and electrical characteristics 4 6 Test schedules 8 7 Mechanical test procedures 9 8 Environmental test procedures 10 9 Electrical test procedures 11 10 Marking, ordering and packaging 13 Appendix A Gauge

11、s for mechanical tests 15 Appendix B Test circuits 16 Figure A.1 Box gauge for checking window dimensions 15 Figure A.2 Gauges for checking overall dimensions 16 Figure B.1 Circuit for measurement of power loss: single-phase cores 17 Figure B.2 Circuit for measurement of power loss: three-phase core

12、s 17 Figure B.3 Circuit for measurement of apparent power: single-phase cores 18 Figure B.4 Circuit for measurement of apparent power: three-phase cores 18 Table 1 Colour code for thickness of material 1 Table 2 Colour code for grade of material 2 Table 3 Dimensions of single-phase cores 3 Table 4 D

13、imensions of three-phase cores 4 Table 5 Single-phase cores: characteristics for strip thicknesses of 0.10 mm nominal and 0.30 nominal 5 Table 6 Three-phase cores: characteristics for strip thicknesses of 0.10 mm nominal and 0.30 nominal 7 Publications referred to Inside back coverBS5347:1976 ii BSI

14、 10-1999 Foreword This British Standard, which has been prepared under the authority of the Telecommunication Industry Standards Committee, specifies the physical, mechanical, magnetic and electrical characteristics of strip-wound cores manufactured from cold-reduced grain-oriented silicon-iron allo

15、y strip. Such cores are used in single- and three-phase transformers and inductors for telecommunications and other electronic equipment employing similar techniques. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible

16、 for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, pages 1 to 18, an inside back cover and a back cover. This standard has been up

17、dated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.BS5347:1976 BSI 10-1999 1 1 Scope This British Standard specifies strip-wound cores in both single- and three-phase forms of construction having rectangular cr

18、oss-sections and rectangular windows (coil spaces). They are manufactured from cold-reduced grain-oriented silicon-iron alloy strip,0.10mm and0.28mm to0.35mm thick and are for use in transformers and inductors for telecommunications and electronic equipment. 2 References The titles of the British St

19、andards referred to in this standard are listed on the inside back cover. 3 Definitions For the purposes of this British Standard the following terms and their definitions apply, in addition to those given in BS 4727-1:Group 07. 3.1 strip-wound core a core, for use in transformers, inductors and sim

20、ilar devices, made by winding a strip of ferromagnetic material on a mandrel. The core is then formed, stress relieved, bonded and cut into two pieces 3.2 rectangular core a single-phase core wound on a rectangular mandrel, cut to form two C-shaped pieces NOTEThe term C-core is in common and interna

21、tional use for a cut rectangular core. To avoid confusion it should be emphasized that a C-core consists of two C-shaped parts. 3.3 three-phase rectangular core a core consisting of two single-phase cores placed side-by-side and a third core, having the same build up and strip width as these, wound

22、around them. The resulting assembly has three limbs of equal cross section and two equal winding spaces. The core is then cut to form two E-shaped pieces NOTEThe term E-core is in common and international use for a cut three-phase rectangular core. To avoid confusion it should be emphasized that an

23、E-core consists of two E-shaped parts. 3.4 pattern a unique combination of dimensions and material thickness NOTEDetails are given in 4.4 and 4.5. Pattern references are of the form Q8.3W where Q refers to a shape, 8.3 to a size within that shape, and W to a thickness of material (see 4.1). 4 Physic

24、al and mechanical characteristics 4.1 Material thickness. Each core shall be manufactured from grain-oriented silicon-iron material having a nominal thickness of either0.10mm or0.30mm. The code letters and code colours which represent these alternatives are specified in Table 1 (see also 10.2). Tabl

25、e 1 Colour code for thickness of material 4.2 Grades. Cores made from material of nominal thickness0.30mm are available in three grades. Grades R and Y are similar, except that R has a special surface finish which leads to lower reactive power for the gap. Grade T cores are produced to wider dimensi

26、onal tolerances than grade Y. As a consequence they may have less effective core area, and higher losses. The code letters and code colours which represent these alternatives are specified in Table 2 (see also10.2). Code letter Code colour Nominal strip thickness mm W X White Green 0.30 0.10BS5347:1

27、976 2 BSI 10-1999 Table 2 Colour code for grade of material 4.3 Environmental category. Each core shall be capable of operating over the temperature range between 55 C and +155 C. Climatic protection is the responsibility of the user and damp heat categories are inapplicable. 4.4 Dimensions of singl

28、e-phase cores. The dimensions of single-phase cores shall be as specified in Table 3 for each pattern. Grade Colour code T Y Yellow R RedBS5347:1976 BSI 10-1999 3 Table 3 Dimensions of single-phase cores All dimensions are in millimetres. Pattern A B D E F G R max. max. min. max. min. a min. b max.

29、min. min. max. Q1.1 c Q2.1 c Q3.1 Q4.1 21.03 25.80 30.56 32.15 29.37 35.72 43.66 50.01 6.35 7.94 9.52 9.52 7.14 8.73 10.32 10.32 6.35 7.94 9.52 9.52 5.95 7.54 9.12 9.12 7.14 8.73 10.32 10.32 6.35 7.94 9.52 11.11 14.29 17.46 22.22 28.58 0.79 Q5.1 Q5.2 Q5.3 Q5.4 30.56 56.36 12.70 19.05 25.40 38.10 13.

30、49 19.84 26.19 38.89 7.94 7.54 8.73 12.70 38.10 1.59 Q6.1 Q6.2 Q6.3 Q6.4 36.91 73.02 12.70 19.05 25.40 31.75 13.49 19.84 26.19 32.54 9.52 9.12 10.32 15.88 50.80 1.59 Q7.1 Q7.2 Q7.3 Q7.4 40.08 79.38 19.05 25.40 31.75 38.10 19.84 26.19 32.54 38.89 9.52 9.12 10.32 19.05 57.15 3.18 Q8.1 Q8.2 Q8.3 Q8.4 4

31、9.61 92.08 22.22 28.58 38.10 50.80 23.02 29.37 38.89 51.59 12.70 12.30 13.49 22.22 63.50 3.18 Q9.1 Q9.2 Q9.3 Q9.4 62.31 111.12 19.05 28.58 38.10 50.80 19.84 29.37 38.89 51.59 15.88 15.48 16.67 28.58 76.20 3.18 Q10.1 Q10.2 Q10.3 Q10.4 75.01 130.18 25.40 38.10 50.80 69.85 26.19 38.89 51.59 71.44 19.05

32、 18.65 19.84 34.92 88.90 3.18 Q11.1 Q11.2 97.23 169.86 31.75 50.80 32.54 51.59 25.40 25.00 26.19 44.45 114.30 3.18 a Not applicable to Grade T b Grade T only c Available only in 0.10 mm strip thicknessBS5347:1976 4 BSI 10-1999 4.5 Dimensions of three-phase cores. The dimensions of three-phase cores

33、shall be as specified in Table 4 for each pattern. Table 4 Dimensions of three-phase cores 5 Magnetic and electrical characteristics The magnetic and electrical characteristics of single-phase and three-phase cores are given in 5.1 and 5.2 respectively. 5.1 Characteristics of single-phase cores. Val

34、ues are given (for information) in Table 5(a) and Table 5(b) of the effective magnetic characteristics L FE(path length) and A FE(cross-sectional area). Values are specified in Table 5(a) and Table 5(b) for the electrical characteristics (r.m.s. voltage per turn), P L(power loss) and S (total appare

35、nt power). When tested in accordance with 9.2 and 9.4 at the specified level of , the values of P Land S shall not exceed those specified for the appropriate pattern. All dimensions are in millimetres. Pattern A B D E F G R max. max. min. max. min. max. min. min. max. 3Q00 3Q0 3Q1 3Q2 3Q3 3Q4 3Q5 3Q

36、6 3Q7 3Q8 3Q9 3Q10 3Q11 3Q12 60.33 73.03 79.38 92.08 95.25 111.12 127.00 149.22 174.62 206.38 222.25 254.00 285.75 323.85 50.80 60.33 67.47 80.17 86.52 99.22 111.92 130.97 156.37 176.21 195.26 220.66 239.71 265.11 12.70 19.00 25.40 25.40 28.58 31.75 31.75 31.75 31.75 38.10 41.28 47.62 53.98 60.32 13

37、.50 19.80 26.19 26.19 29.37 32.54 32.54 32.54 32.54 38.89 42.07 48.42 55.56 61.91 9.60 12.70 12.70 15.88 15.88 19.05 22.22 25.40 31.75 38.10 41.28 47.62 53.98 60.32 10.40 13.50 13.49 16.67 16.67 19.84 23.02 26.19 32.54 38.89 42.07 48.42 55.56 61.91 14.30 15.80 19.05 20.64 22.22 25.40 28.58 34.92 38.

38、10 44.45 47.62 53.98 60.32 69.85 28.60 31.70 38.10 44.45 50.80 57.15 63.50 76.20 88.90 95.25 107.95 120.65 127.00 139.70 1.59 1.59 1.59 1.59 1.59 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 V 2 * V 2 *BS5347:1976 BSI 10-1999 5 Table 5 Single-phase cores: characteristics for strip thicknesses of 0.1

39、0 mm nominal and0.30 mm nominal (a) Strip thickness 0.10 mm nominal Pattern L FE A FE P L S mm mm 2 mV/turn W VA Q1.1X Q2.1X Q3.1X Q4.1X 63.2 77.7 95.3 111.3 37.2 58.2 83.6 83.6 99 155 223 223 0.40 0.76 1.34 1.57 3.0 4.9 7.3 7.6 Q5.1X Q5.2X Q5.3X Q5.4X 127.8 93 140 186 279 249 375 497 745 2.01 3.01

40、3.99 6.00 8.8 13.2 17.5 26.3 Q6.1X Q6.2X Q6.3X Q6.4X 165.4 112 167 223 278 298 445 598 742 3.09 4.65 6.21 7.75 11.4 17.2 22.9 28.6 Q7.1X Q7.2X Q7.3X Q7.4X 181.4 167 223 280 335 445 395 742 893 5.10 6.81 8.50 10.2 17.8 23.8 29.6 35.6 Q8.1X Q8.2X Q8.3X Q8.4X 210.6 260 335 446 595 693 893 1190 1586 9.2

41、 11.8 15.8 21.8 29.5 37.8 50.5 67.4 Q9.1X Q9.2X Q9.3X Q9.4X 258.6 278 421 558 743 742 1174 1488 1982 12.1 19.2 24.3 32.3 34.7 54.9 69.5 92.6 Q10.1X Q10.2X Q10.3X Q10.4X 306.8 446 669 895 1227 1190 1785 2388 3275 23.0 34.5 46.2 63.2 60.7 90.9 122.0 167.0 Q11.1X Q11.2X 402.3 402.3 745 1189 1987 3172 5

42、0.4 80.5 119.0 189.0 NOTE is calculated for 1.5 T at 400 Hz. V 2 * V 2 *BS5347:1976 6 BSI 10-1999 5.2 Characteristics of three-phase cores. Values are given (for information) in Table 6(a) and Table 6(b) of the effective magnetic characteristics M FE(mass) and A FE(cross-sectional area). Values are

43、specified in Table 6(a) and Table 6(b) for the electrical characteristics (r.m.s. voltage per turn) P L(power loss) and S (total apparent power). When tested in accordance with 9.3 and 9.5 at the specified level of , the values of P Land S shall not exceed those specified for the appropriate pattern

44、. (b) Strip thickness 0.30 mm nominal Pattern L FE A FE Grade T Grade Y Grade R P L S P L S P L S mm mm 2 mV/turn W VA W VA W VA Q3.1W Q4.1W 95.3 111.3 68.2 68.2 32.6 32.6 0.18 0.21 2.37 2.71 0.14 0.16 1.75 1.89 0.12 0.15 1.13 1.27 Q5.1W Q5.2W Q5.3W Q5.4W 127.8 96 144 192 288 36.3 54.4 72.6 109.0 0.

45、27 0.41 0.54 0.82 3.07 4.61 6.13 9.20 0.21 0.31 0.41 0.62 2.26 3.38 4.50 6.76 0.19 0.28 0.37 0.56 1.57 2.35 3.12 4.69 Q6.1W Q6.2W Q6.3W Q6.4W 165.4 115 172 230 287 43.5 65.0 87.0 108.0 0.42 0.63 0.84 1.05 4.26 6.40 8.55 10.7 0.32 0.48 0.64 0.80 3.12 4.69 6.26 7.81 0.29 0.44 0.58 0.73 2.30 3.45 4.61

46、5.75 Q7.1W Q7.2W Q7.3W Q7.4W 181.4 172 230 287 345 65 87 108 130 0.69 0.93 1.15 1.39 6.78 9.05 11.3 13.6 0.53 0.70 0.88 1.05 4.96 6.63 8.27 9.94 0.48 0.64 0.80 0.96 3.73 5.00 6.20 7.46 Q8.1W Q8.2W Q8.3W Q8.4W 210.6 268 345 460 613 101 130 174 232 1.25 1.60 2.14 2.87 11.6 14.9 20.0 26.6 0.95 1.22 1.6

47、3 2.18 8.51 10.9 14.6 19.5 0.86 1.11 1.48 1.98 6.58 8.43 11.3 15.0 Q9.1W Q9.2W Q9.3W Q9.4W 258.6 287 454 575 766 108 172 217 290 1.64 2.60 3.30 4.40 14.3 22.7 28.8 38.3 1.25 1.98 2.50 3.33 10.5 16.6 21.0 28.0 1.13 1.79 2.28 3.03 8.40 13.3 18.0 22.5 Q10.1W Q10.2W Q10.3W Q10.4W 306.8 460 690 923 1265

48、174 260 349 478 3.13 4.70 6.27 8.60 26.0 39.0 52.2 71.6 2.37 3.56 4.76 6.53 18.9 28.5 38.1 52.2 2.16 3.24 4.33 5.93 15.7 23.5 31.4 43.1 Q11.1W Q11.2W 402.3 402.3 768 1226 290 463 6.84 10.93 53.6 85.6 6.20 8.30 39.0 62.3 4.73 7.55 33.5 53.5 NOTE is calculated for 1.7 T at 50 Hz. V 2 * V 2 * V 2 * V 2

49、 *BS5347:1976 BSI 10-1999 7 Table 6 Three-phase cores: characteristics for strip thicknesses of 0.10 mm nominal and 0.03 mm nominal (a) Strip thickness 0.10 mm nominal Pattern M FE A FE P L S kg mm 2 V/turn W VA 3Q00X 3Q0X 3Q1X 3Q2X 3Q3X 3Q4X 3Q5X 3Q6X 3Q7X 3Q8X 3Q9X 3Q10X 3Q11X 3Q12X 0.160 0.370 0.582 0.825 1.01 1.54 2.04 2.77 4.04 6.60 8.55 12.90 18.20 25.60 111 222 297 366 411 550 645 737 921 1329 1561 2075 2677 3336 0.295 0.590 0.791 0.975 1.095 1.465 1.718 1.963 2.453 3.540 4.158 5.528 7.132 8.887 4.2 9.8 15.4 21.8 26.7