BS 5656-1-2013 Safety rules for the construction and installation of escalators and moving walks Examination and test of new escalators before putting into service Specification fo.pdf

1、BSI Standards PublicationBS 5656-1:2013Safety rules for theconstruction and installationof escalators and movingwalksPart 1: Examination and test of newescalators before putting intoservice Specification for means ofdetermining compliance withBS EN 115-1:2008+A1:2010Publishing and copyright informat

2、ionThe BSI copyright notice displayed in this document indicates when the documentwas last issued. The British Standards Institution 2013Published by BSI Standards Limited 2013ISBN 978 0 580 81448 8ICS 91.140.90The following BSI references relate to the work on this document:Committee reference MHE/

3、4Draft for comment 13/30275811 DCPublication historyFirst published December 1997Second (present) edition, November 2013Amendments issued since publicationDate Text affectedBS 5656-1:2013 BRITISH STANDARDContentsForeword ii1 Scope 12 Normative references 13 Terms and definitions 14 Examination and t

4、est of escalators and components 1Bibliography 22List of tablesTable 1 Result of examination and test for escalators Description ofinstallation 2Table 2 Result of examination and test for escalators Information 7Table 3 Result of examination and test for escalators Physicalarrangements 8Table 4 Resu

5、lt of examination and test for escalators Lighting, insulation andearthing 10Table 5 Result of examination and test for escalators Clearances 11Table 6 Result of examination and test for escalators Electric safetydevices 12Table 7 Result of examination and test for escalators Control devices 15Table

6、 8 Result of examination and test for escalators Steps, handrails,balustrades and surrounds 16Table 9 Result of examination and test for escalators Stopping distances 17Table 10 Result of examination and test for escalators Motor(s)measurements 18Table 11 Result of examination and test for escalator

7、s Confirmation ofconformity to BS EN 115-1:2008+A1:2010 19Table 12 Result of examination and test for escalators Additionalrequirements for shopping trolleys and baggage carts as specifiedin BS EN 115-1:2008+A1:2010, Annex I.1 20Summary of pagesThis document comprises a front cover, an inside front

8、cover, pages i to iv,pages 1 to 22, an inside back cover and a back cover.BRITISH STANDARD BS 5656-1:2013 The British Standards Institution 2013 iForewordPublishing informationThis part of BS 5656 is published by BSI Standards Limited, under licence fromThe British Standards Institution, and came in

9、to effect on 30 November 2013.It was prepared by Technical Committee MHE/4, Lifts, hoists and escalators. A listof organizations represented on this committee can be obtained on request toits secretary.SupersessionTogether with BS 5656-3 (currently in preparation1), this part of BS 5656will supersed

10、e BS 5656-1:1997, which will be withdrawn upon the publicationof BS 5656-3.Relationship with other publicationsBS 5656 is published in two parts1): Part 1: Examination and test of new escalators before putting into service Specification for means of determining compliance withBS EN 115-1:2008+A1:201

11、0; Part 2: Code of practice for the selection, installation and location of newescalators and moving walks.This part of BS 5656 is intended to be read in conjunction withBS EN 115-1:2008+A1:2010.Information about this documentThis is a full revision of the standard. The principal change is to update

12、 thestandard to take into account the publication of BS EN 115-1:2008+A1:2010.The Machinery Directive 2006/42/EC 1 requires the manufacturer of anescalator to take responsibility for its design and manufacture.The Directive requires that before putting an escalator into service it shall haveundergon

13、e certain procedures including final inspection and test.The inspection and test procedures in this part of BS 5656 may be undertaken bythe supplier or their representative, provided that they have an appropriatequality assurance system and/or can demonstrate the necessary competence toundertake the

14、 work.The level of quality assurance can vary in accordance with which conformityassessment route applies, details of which are given in BS EN ISO 9000.In order to prove the competence of the persons carrying out the testing of theescalator it is necessary that they operate in accordance with a qual

15、ity assurancesystem monitored by a Notified Body, under the requirements of the Supply ofMachinery (Safety) Regulations 2008 2. It might be necessary to make availablecertification of the quality assurance system in order to prove compliance.This part of BS 5656 specifies a means of determining comp

16、liance withBS EN 115-1:2008+A1:2010. It does not cover every clause inBS EN 115-1:2008+A1:2010 as many requirements are covered by themanufacturers quality control procedures.1)At the time of publication of this part of BS 5656, it is expected that a new part 3 willbe developed to cover the examinat

17、ion and test of moving walks before putting intoservice. BS 5656-1:1997 will remain current until the specifications for both escalatorsand moving walks have been revised.BRITISH STANDARDBS 5656-1:2013ii The British Standards Institution 2013This part of BS 5656 covers the tests in BS EN 115-1:2008+

18、A1:2010, 7.3, as well astests that do not fall within the manufacturers quality control system; forexample, the surroundings of the escalator to ensure conformity to arrangementdrawings.Use of this documentIt has been assumed in the preparation of this British Standard that theexecution of its provi

19、sions will be entrusted to appropriately qualified andexperienced people, for whose use it has been produced.Attention is particularly drawn to the recommendations for safe workingpractices provided in BS 7801.BSI permits the reproduction of the tables in this part of BS 5656. Thisreproduction is on

20、ly permitted where it is necessary for the user to recordfindings on the tables during each application of the standard.The following documents are required for the examination and tests to becarried out: general arrangement drawing; electrical schematic drawing; copies of test certificates; Notifie

21、d Body approvals, certificates of incorporation, certificates ofconformity (if applicable); risk assessments for deviations from BS EN 115-1:2008+A1:2010 (if any).This part of BS 5656 is not intended to be used for existing installations, forwhich the relevant test procedures are those that were app

22、licable at the time ofinstallation. BS 5656-1:1997 may still be used to carry out any examinations ortesting required when changes are made to escalators installed in conformity toBS EN 115:1995, BS EN 115:1995 incorporating Amendment No. 1 (5.1.5.8pertaining to hand rails) and BS EN 115:1995 incorp

23、orating Amendment No. 2(5.1.5.6.3 pertaining to deflector devices).Relevant tests from this part of BS 5656 may be applied to existing escalatorsthat are upgraded in accordance with either BS EN 115-1:2008+A1:2010 orBS EN 115-2, where for example, components are fitted that were not availableat the

24、time of installation and which require examination and test, e.g. theinstallation of deflector devices.Although this standard specifically addresses conformity withBS EN 115-1:2008+A1:2010, it also includes provisions for the testing of othercommonly installed features on new escalators, e.g. comb l

25、ighting.Presentational conventionsThe provisions of this standard are presented in roman (i.e. upright) type. Itsrequirements are expressed in sentences in which the principal auxiliary verb is“shall”.Commentary, explanation and general informative material is presented insmaller italic type, and do

26、es not constitute a normative element.It is recognized that certain tests/checks can be carried out more effectivelybefore installation, and that others should only be made on site. Answer boxesin this part of BS 5656 that contain a shaded square imply that the test shouldbe carried out on site.BRIT

27、ISH STANDARD BS 5656-1:2013 The British Standards Institution 2013 iiiContractual and legal considerationsThis publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunit

28、y from legalobligations.Particular attention is drawn to the following legislation: Supply of Machinery (Safety) Regulations 2008 2; Equality Act 2010 3; Electricity at Work Regulations 1989 4; Electromagnetic Compatibility Regulations 1992 5; Electric Equipment (Safety) Regulations 1994 6; Health a

29、nd Safety at Work etc. Act 1974 7; Provision and Use of Work Equipment Regulations 1998 8; Workplace (Health, Safety and Welfare) Regulations 1992 9.NOTE This list is not exhaustive.BRITISH STANDARDBS 5656-1:2013iv The British Standards Institution 20131 ScopeThis part of BS 5656 specifies one means

30、 of determining compliance with theprovisions for examination, testing and recording results for new escalatorsspecified in BS EN 115-1:2008+A1:2010, before putting into service.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in thisdocument and are ind

31、ispensable for its application. For dated references, onlythe edition cited applies. For undated references, the latest edition of thereferenced document (including any amendments) applies.BS 7801:2011, Escalators and moving walks Code of practice for safe workingon escalators and moving walksBS EN

32、115-1:2008+A1:2010, Safety of escalators and moving walks Constructionand installation3 Terms and definitionsFor the purposes of this part of BS 5656 the terms and definitions givenin BS EN 115-1:2008+A1 apply.4 Examination and test of escalators andcomponentsNOTE 1 It is essential to ensure that th

33、e safety requirements ofBS EN 115-1:2008+A1 are all met and the associated risks addressed.When the examination and tests specified in BS EN 115-1:2008+A1 are carriedout, the results shall be recorded using the questionnaires given in Table 1to Table 12 of this part of BS 5656.All questions on the q

34、uestionnaires shall be answered.NOTE 2 Answer boxes in the questionnaires that contain a shaded square indicatethat the test/answer should be made on site. Plain answer boxes should becompleted by the vendors design office.NOTE 3 The word “Specified” in a questionnaire indicates information to bepro

35、vided by the equipment designer.For identification purposes, all details are based upon looking from the bottomof the escalator irrespective of the direction of travel and shall be marked bynumbers or letters reading from left to right.Escalators shall be tested for both directions of travel regardl

36、ess of the intendedfinal direction of travel.BRITISH STANDARD BS 5656-1:2013 The British Standards Institution 2013 1Table 1 Result of examination and test for escalators Description of installation (1 of 5)Do the requirements of BS EN 115-1:2008+A1, Annex Iapply? If Yes then complete Table 12.No Ye

37、sConfirm that negotiations have been made in accordancewith BS EN 115-1:2008+A1, Introduction.No YesPurchasers nameEquipment location Vendors nameVendors equipment ID Purchasers equipment IDVertical rise (m) Angle of inclination ()Nominal step width (mm) Nominal speed (m/s)Installation configuration

38、Single unit ParallelCriss-cross SuccessivePower supply Specified Power supply Actual at time of testVoltage (V) Voltage (V)Phases PhasesFrequency (Hz) Frequency (Hz)Wire 3, 4 or 5 Wire 3, 4 or 5Fuse rating Fuse ratingFuse type Fuse typeBRITISH STANDARDBS 5656-1:20132 The British Standards Institutio

39、n 2013Table 1 Result of examination and test for escalators Description of installation (2 of 5)Is power supply at the time of testsatisfactory?No YesHas a permanent power supply beenprovided at the time of test?No YesNOTE If the power supply is not permanent atthe time of test then the power-relate

40、d testsmight need to be repeated prior to entering intoservice.Location of machineInside truss Outside trussLocation of control panelWithin truss In separatemachine roomOther specifyType of driveChain OtherType of drive controllerDirect on line Inverter (VVVF)Soft start OtherEscalator motor(s) Speci

41、fied Escalator motor(s) SuppliedNo. of motors No. of motorsManufacturer ManufacturerSerial no(s). Serial no(s).Type TypeVoltageVVoltageVPowerkWPowerkWCurrentACurrentABRITISH STANDARD BS 5656-1:2013 The British Standards Institution 2013 3Table 1 Result of examination and test for escalators Descript

42、ion of installation (3 of 5)SpeedrpmSpeedrpmInsulation class Insulation classDuty DutyGear(s) Specified Gear(s) SuppliedNo. of gears No. of gearsManufacturer ManufacturerSerial no(s). Serial no(s).Type of gear Type of gearPlanetary PlanetaryWorm/wheel Worm/wheelHelical HelicalOther OtherRatio RatioW

43、here applicable, is the oil level correct?No YesOperational brake(s) (see BS EN 115-1:2008+A1, 5.4.2.1)Type of brake Specified Type of brake SuppliedElectromechanical ElectromechanicalOther: specify OtherNumber of brakes Specified FittedLocationBRITISH STANDARDBS 5656-1:20134 The British Standards I

44、nstitution 2013Table 1 Result of examination and test for escalators Description of installation (4 of 5)Auxiliary brake(s) (see BS EN 115-1:2008+A1, 5.4.2.2)N/ANumber of brakes Specified FittedLocationStep chain(s) lubricationIs chain lubrication required?No YesIf yes, specify typeIs the chain lubr

45、ication operatingcorrectly?No YesAuxiliary chain(s) lubricationIs auxiliary chain lubrication required?No YesIf yes, specify typeIs the auxiliary chain lubrication operating correctly?No YesMain drive chain lubricationIs main drive chain lubrication required?No YesIf yes, specify typeIs the main dri

46、ve chain lubricationoperating correctly?No YesBRITISH STANDARD BS 5656-1:2013 The British Standards Institution 2013 5Table 1 Result of examination and test for escalators Description of installation (5 of 5)OtherIs a hand winding device fitted?No YesIs standby operation fitted(reduced speed)?No Yes

47、Is on-demand starting fitted?No YesIs remote starting fitted?No YesIs all of the above in accordance with the information onthe layout drawing/wiring diagram or the other informationsheets?No YesBRITISH STANDARDBS 5656-1:20136 The British Standards Institution 2013Table 2 Result of examination and t

48、est for escalators InformationConfirm that the vendor holds the information required byBS EN 115-1:2008+A1, 6.2.No YesLocation where the information required byBS EN 115-1:2008+A1, 6.2 is keptNOTE 1 This address should preferably be in the UK.Does the escalator display the safety signs in accordance

49、 withBS EN 115-1:2008+A1, 7.2.1.2.1 and Annex G?No YesDoes the escalator display additional safety signs as permitted bylocal conditions in accordance withBS EN 115-1:2008+A1, 7.2.1.2.1?N/A YesIf yes, give description of sign(s)Confirm that safety barriers for both landings (i.e. two barriers) inaccordance with BS EN 115-1:2008+A1, 7.2.1.2.3 and with therequirements of BS 7801:2011, Figure D.3 are available on site.No YesStorage lo