BS 6913-15-1997 Operation and maintenance of earth-moving machinery - Specification for service tools - Mechanical pullers and pushers《运土机械的操作和维修 维修工具规范 拆卸器和推进器》.pdf

1、BRITISH STANDARD BS 6913-15: 1997 ISO 4510-2: 1996 Operation and maintenance of earth-moving machinery Part 15: Specification for service tools Mechanical pullers and pushers ICS 53.100BS6913-15:1997 This British Standard, having been prepared under the directionof the Sector Board forBuilding and C

2、ivil Engineering, was published underthe authorityof the Standards Boardand comes into effect on 15 June 1997 BSI 09-1999 The following BSI references relate to the work on this standard: Committee reference B/513/1 Draft for comment 95/102477 DC ISBN 0 580 27387 3 Committees responsible for this Br

3、itish Standard The preparation of this British Standard was entrusted by Technical Committee B/513, Construction equipment and plant, and site safety, to Subcommittee B/513/1, Earth-moving machinery, upon which the following bodies were represented: British Coal Corporation Construction Plant (Hire

4、Association) Federation of Civil Engineering Contractors Federation of Manufacturers of Construction Equipment and Cranes Health and Safety Executive Institution of Civil Engineers Silsoe Research Institute Amendments issued since publication Amd. No. Date CommentsBS6913-15:1997 BSI 09-1999 i Conten

5、ts Page Committees responsible Inside front cover National foreword ii Foreword ii 1 Scope 1 2 Normative references 1 3 Types of pullers, attachments and adaptors 1 4 General requirements 4 5 Dimensions 4 Annex A (informative) Examples of the application of mechanical pullersandtheir attachments 9 F

6、igure 1 2 Figure 2 2 Figure 3 3 Figure 4 3 Figure 5 4 Figure 6 5 Figure 7 6 Figure 8 7 Figure 9 8 Figure A.1 Mechanical puller 9 Figure A.2 Puller with external pulling attachment and step plate adaptor 10 Figure A.3 Internal pulling attachments with forcing screw 10 Figure A.4 Push puller with adap

7、tor 11 Figure A.5 Push puller with internal pulling attachment 11 Figure A.6 Push puller with external pulling attachment 12 Table 1 Dimensions of jaw tips of pullers 4 Table 2 Push puller dimensions 6 Table 3 Pulling attachment dimensions 7 Table 4 Pulling adaptor threads 8 Table 5 Step plate adapt

8、or dimensions 8 List of references Inside back coverBS6913-15:1997 ii BSI 09-1999 National foreword This Part of BS6913 has been prepared by Subcommittee B/513/1. It is identical with ISO4510-2:1996 Earth-moving machinery Service tools Part2:Mechanical pullers and pushers published by the Internatio

9、nal Organization for Standardization (ISO). ISO 4510-2 was prepared by Subcommittee3, Operation and maintenance, of ISOTechnical Committee127, Earth-moving machinery, with the active participation and approval of the UK. This text represents a revision of ISO4510-2:1986. The previous edition of the

10、British Standard was published as BS5485-2:1987 which has been withdrawn. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer

11、immunity from legal obligations. Cross-references International Standard Corresponding British Standard BS 6913 Operation and maintenance of earth-moving machinery ISO 4510-1:1987 Part 1:1989 Guide to common maintenance and adjustment service tools (Identical) BS 6914 Terminology (including definiti

12、ons of dimensions and symbols) for earth-moving machinery ISO 6165:1987 a Part 1:1988 Glossary of terms for basic types of earth-moving machinery (Identical) ISO 6750:1984 BS 6228:1985 Guide to format and content of manuals on operation and maintenance for earth-moving machinery (Identical) a Curren

13、tly under revision. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, theISO title page, page ii, pages 1 to 12, an inside back cover and abackcover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will b

14、e indicated in the amendment table on the inside front cover.BS6913-15:1997 ii BSI 09-1999 Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried o

15、ut through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO c

16、ollaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approva

17、l by at least75% of the member bodies casting a vote. International Standard ISO4510-2 was prepared by Technical Committee ISO/TC127, Earth-moving machinery, Subcommittee SC3, Operation and maintenance. This second edition cancels and replaces the first edition (ISO4510-2:1986), which has been techn

18、ically revised. ISO 4510 consists of the following parts, under the general title Earth-moving machinery Service tools: Part 1: Common maintenance and adjustment tools; Part 2: Mechanical pullers and pushers. Annex A of this part of ISO 4510 is for information only. Descriptors: Earth-moving equipme

19、nt, maintenance, repairs, tools, hand tools, assembly tools, specifications, dimensions.BS6913-15:1997 BSI 09-1999 1 1 Scope This part of ISO 4510 specifies for guidance the types, general requirements and main nominal dimensions of mechanical pullers, attachments and adaptors used for carrying out

20、repair work. This part of ISO 4510 includes mechanical pullers and push pullers, pulling attachments and adaptors which are commonly used for pulling gears and bearings mounted on the types of earth-moving machinery defined in ISO6165. Machine manufacturers should consider the usage of these pullers

21、 and pushers for carrying out repair work (see for example notes in Figure A.1,Figure A.4 andFigure A.5); choosing dimensions for machine design fromTable 1 toTable 4, and specifying, in suitable manuals as described in ISO6750, the type of tools to be used for carrying out repair work. 2 Normative

22、references The following standards contain provisions which, through reference in this text, constitute provisions of this part of ISO4510. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of ISO4510 ar

23、e encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards. ISO 4510-1:1987, Earth-moving machinery Service tools Part 1: Common maintenance and adjustment too

24、ls. ISO 6165:, Earth-moving machinery Basic types Vocabulary 1) . ISO 6750:1984, Earth-moving machinery Operation and maintenance Format and content of manuals. 3 Types of pullers, attachments and adaptors 3.1 Mechanical pullers Figure 1 shows types of mechanical puller. These pullers can be used al

25、one (see Figure A.1) or in combination with external pulling attachments (seeFigure A.2) for disassembly operations. 1) To be published. (Revision of ISO 6165:1987)BS6913-15:1997 2 BSI 09-1999 3.2 Push pullers Figure 2 shows a push puller. Push pullers can be used alone (seeFigure A.4) or in combina

26、tion with internal pulling attachments (seeFigure A.5) or external pulling attachments (seeFigure A.6) for removal and installation of gears, bearings, shafts and other press-fitted parts. Figure 1 Figure 2 BS6913-15:1997 BSI 09-1999 3 3.3 Pulling attachments Internal pulling attachments seeFigure 3

27、a) can be used alone (seeFigure A.3) or in combination with push pullers (seeFigure A.5) for removal of bearing cups, oil seals, bushes and other parts from blind holes without damage. External pulling attachments seeFigure 3b) are used in combination with pullers (seeFigure A.2) or push pullers (se

28、eFigure A.6) to remove the bearing outer race and other parts where space does not permit the jaws to fit directly behind the parts to be removed. 3.4 Pulling adaptor, male and female thread Pulling adaptors (seeFigure 4 andFigure 2) are used at the ends of the legs of push pullers. 3.5 Step plate a

29、daptor Step plate adaptors (seeFigure 5) are used to protect shaft centres from distortion when extreme pressure is applied through the puller screw. These adaptors are also used between the end of the puller screw and the hollow shaft (seeFigure A.2,Figure A.4 andFigure A.6). Figure 3 Figure 4 BS69

30、13-15:1997 4 BSI 09-1999 4 General requirements 4.1 Pullers and attachments shall be designed to allow free movement and minimum clearance between the parts. 4.2 The head of the forcing screw and/or its nuts, which are tightened during repair work, shall be either square or hexagonal in shape and of

31、 a size suitable for accepting a standard size wrench, as specified in ISO4510-1. 4.3 The pressure end of the forcing screw shall have a60 conical point to ensure that loads are applied in the shaft centre. 4.4 The gripping ends of the jaws shall be used to prevent slippage from the gear or bearing

32、being pulled, at any setting within the capacity of the pullers. 4.5 Internal and external pulling attachments shall be suitable for use with push pullers and pullers, respectively, when required. 4.6 Pulling adaptors shall be used with push pullers, where applicable. 4.7 Step plate adaptors shall b

33、e used with pullers and push pullers on shaft ends with internal hole or without centre hole. 5 Dimensions The illustrations inFigure 6,Figure 7 andFigure 8 are for the convenience of identification and are not intended to specify the structure (shape, configuration, etc.) of pullers and associated

34、attachments. NOTEInch dimensions are not specified in this part of ISO4510. Inch dimensions equivalent to the metric dimensions given may only be used when there is a need to reflect local conditions. 5.1 Jaw tips of pullers The dimensions of the jaw tips of pullers are given inFigure 6 and Table 1.

35、 Table 1 Dimensions of jaw tips of pullers Figure 5 Dimensions in millimetres Type No. Cross head type a Capacity kN b 1 b 2 b 3 b 4 b 5 b 6 b 7 b 8 b 9 l R Use width corresponding to: Push puller type No. b Pulling attachment type No. c 1-1 1, 3 18 120 max. 3 13 5,5 5 6,5 6 15 16 86 1-2 1, 3 44,5 1

36、75 max. 6,5 17,5 6 8 9 6,5 16 19 82,5 1 1-3 1, 3 62,5 265 max. 9,5 24 8 8 9,5 11,5 19 25,5 127 2, 3 2-1 1, 3 115,5 355 max. 14,5 25,5 14,5 28,5 280 3 2-2 1, 2 156 355 max. 20,5 32,5 14,5 32,5 368 4 2-3 1, 2 222,5 405 max. 27,5 38 24 49,5 390 4, 5 3 133,5 225 max. 75 min. 6,5 51 6,5 25,5 150 63,5 3 4

37、 49 150 max. 40 min. 3,5 29,5 6,5 16 100 38 1,2 NOTEl is based on the standard jaw length. a SeeFigure 1. b SeeTable 2. c SeeTable 3.BS6913-15:1997 BSI 09-1999 5 Figure 6 BS6913-15:1997 6 BSI 09-1999 5.2 Push pullers The dimensions of push pullers are given inFigure 7 andTable 2. Table 2 Push puller

38、 dimensions Figure 7 Dimensions in millimetres Type No. Capacity kN b 1 b 2 l 1 89 185 max. 56 min. 160 max. 31 min. 213 2 156 295 max. 90 min. 270 max. 65 min. 295 3 267 400 max. 160 min. 360 max. 120 min. 267 NOTEl is based on the standard leg length.BS6913-15:1997 BSI 09-1999 7 5.3 Knife-edges of

39、 pulling attachments The dimensions of the knife-edges of pulling attachments are given inFigure 8 andTable 3. Table 3 Pulling attachment dimensions Figure 8 Dimensions in millimetres Type No. Capacity kN b 1 b 2 1 2 R 1 R 2 R 3 R 4 Use width corresponding to: push puller type No. a puller type No.

40、b 1 35,5 62 50 max. 5 min. 2,9 4,3 15 20 25 0,2 1-2 2 80 110 110 max. 10 min. 4,5 8,7 25 32,8 48,5 0,2 1 1-3 3 133,5 152 135 max. 15 min. 5,5 13,3 35 44,5 73,5 0,2 2 1-3, 2-1 4 178 180 205 max. 15 min. 7,5 15 50 63 91 0,2 3 2-2, 2-3 5 178 260 340 max. 20 min. 9,8 15 85 102 121,5 0,2 3 2-3 a SeeTable

41、 2. b SeeTable 1.BS6913-15:1997 8 BSI 09-1999 5.4 Male thread of pulling adaptors The male thread (seeFigure 4) of pulling adaptors is specified inTable 4. Table 4 Pulling adaptor threads 5.5 Outside diameters of step plate adaptors The outside diameters of step plate adaptors are given inFigure 9 a

42、ndTable 5. Table 5 Step plate adaptor dimensions Type No. Thread 1 M12 1,25 2 M12 1,75 3 M14 1,5 4 M14 2 5 M16 1,5 6 M16 2 7 M18 1,5 8 M18 2,5 9 M20 1,5 10 M20 2,5 Figure 9 Dimensions in millimetres Type No. D d 1 25 15 2 30 20 3 35 25 4 40 30 5 50 35 6 60 45 7 70 55 8 80 60 9 90 70 10 100 80BS6913-

43、15:1997 BSI 09-1999 9 Annex A (informative) Examples of the application of mechanical pullers and their attachments NOTEThe machine manufacturer is responsible for ensuring that the jaws of the internal pulling attachment can be accommodated. Figure A.1 Mechanical pullerBS6913-15:1997 10 BSI 09-1999

44、 Figure A.2 Puller with external pulling attachment and step plate adaptor NOTEThe machine manufacturer is responsible for ensuring that the step area in the bearing outer race recess can accommodate the jaws of the internal pulling attachment. Figure A.3 Internal pulling attachment with forcing scr

45、ewBS6913-15:1997 BSI 09-1999 11 NOTEThe manufacturer of the part to be removed is responsible for ensuring that the threaded holes can accommodate the legs of the push puller. Figure A.4 Push puller with adaptor NOTEThe machine manufacturer is responsible for ensuring that the slots in the step area

46、 of the bearing outer race recess can accommodate the jaws of the internal pulling attachment. Figure A.5 Push puller with internal pulling attachmentBS6913-15:1997 12 BSI 09-1999 Figure A.6 Push puller with external pulling attachmentBS6913-15:1997 BSI 09-1999 List of references See national forewo

47、rd.BS 6913-15: 1997 ISO 4510-2: 1996 BSI 389 Chiswick High Road London W4 4AL BSIBritishStandardsInstitution BSI is the independent national body responsible for preparing BritishStandards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Cha

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