BS 8562-2011 Gas cylinders In situ non-destructive examination and testing of refillable seamless steel tubes of water capacity between 150 L and 3000 L used for compressed gases S.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationGas cylinders In situ, nondestructive examination and testing of refillable seamless steel tubes of water capacity between 150 L and null 000 L, used for compressed gases nullpec

2、ificationnullnull null5nullnullnullnull011BS 8562:2011 BRITISH STANDARDnullublisnulling and copyrignullt informationThe BSI copyright notice displayed in this docnullnullent indicates nullhen the docnullnullent nullas last issnullednullnull BSI 2011ISBN nullnull8 0 580 nullnullnullnull8 0InullS 2nul

3、lnull020nullnull0The nullollonulling BSI renullerences relate to the nullornull on this standard: nullonullnullittee renullerence nullnullnullnullnull Dranullt nullor conullnullent 10nullnull02null8nullnull6 Dnullnullublication nullistorynullirst pnullnulllished nullarch 2011nullmendments issued sin

4、ce publicationnullate nullext affected null BSI 2011 null iBS 8562:2011BRITISH STANDARDnullontentsnullorenullord ii1 Scope 1null Nornullatinulle renullerences 1null Ternulls and denullnitions 1null nullperational principles 25 NDnull personnel nullnullalinullcation 5null nullarnulling 5null nullerti

5、nullcationnullReport 5null Rendering tnullnulles nullnsernulliceanullle 5nullnnexesAnnenull A nullinnullornullatinullenull Descriptionnull enullalnullation onull denullects and conditions nullor renullection onull renullllanullle seanullless steel tnullnulles at the tinulle onullnullisnullal inspect

6、ion 7Annenull B nullinnullornullatinullenull nullrocednullre nullor the enullanullination onull renullllanullle seanullless steel tnullnulles nullsing aconullstic enullission nullAnullnull techninullnulles 8Binullliography 13List of figuresnullignullre Bnull1 null nullnullanullple onull Anull enulla

7、nullination enullnullipnullent diagranull and sensor placing 9nullummary of pagesThis docnullnullent conullprises a nullront conullernull an inside nullront conullernull pages i to iinull pages 1 to 1nullnull an inside nullacnull conuller and a nullacnull conullernullBS 8562:2011ii null null BSI 201

8、1BRITISH STANDARDnullorewordnullublisnulling informationThis British Standard is pnullnulllished nully BSI and canulle into enullnullect on null1 nullarch 2011null It nullas prepared nully Snullnullconullnullittee nullnullnullnullnullnullnullnull Gas containers Gas cylinder (receptacle) operationsnu

9、ll nullnder the anullthority onull Technical nullonullnullittee nullnullnullnullnullnull Gas containersnull A list onull organinullations represented on this conullnullittee can nulle onulltained on renullnullest to its secretarynullInformation about tnullis documentThis British Standard is intended

10、 to ensnullre that seanullless steel tnullnullesnullthat are inaccessinullle anullter installation are satisnullactorily periodically inspected and tested prior to continnulled sernullicenullAn enullanullple onull an in sitnull enullanullination standard is that nullor nullonullpressed Natnullral nu

11、llas nullnullNnullnull cylinders installed onnullnulloard anulltonullotinulle nullehicles nullBS ISnull 1null0null8nullnullThe inspection and test progranullnulle has to nulle carried onullt only nully conullpetent personsnullNOTE A competent person has the necessary technical nullnonulllednullenull

12、enullperience and anullthority to assess and appronulle materials nullor nullse nullith nullases and to denullne any special conditions onull nullse that are necessarynull nullnullch a person nullill normally nulle nullormally nullnullalinulled in an appropriate technical disciplinenull A competent

13、person has to nulle impartial and nullree onull any pressnullres that conullld innullnullence the independence onull their nullnulldnullementnullnullroduct certificationnullinspectionnulltestingnull nullsers onull this British Standard are adnullised to consider the desiranullility onull thirdnullpa

14、rty certinullcationnullinspectionnulltesting onull tnullnulles to checnull connullornullity nullith the renullnullirenullents onull this British Standardnull prenulleranullly nully an anullthorinulled inspection nullody recogninulled nully the conullpetent anullthority responsinullle nullor the appl

15、ication onull the tnullnulles nulleing assessednullnullsers onull this British Standard are adnullised to nullse enullnullipnullent nullor nulleasnullrenullentnull testing and enullanullination onull tnullnulles in accordance nullith the renullnullirenullents onull this standard that is nullaintaine

16、d and calinullrated nullithin a docnullnullented nullnullality nullanagenullent systenullnullnullresentational conventionsThe pronullisions onull this standard are presented in ronullan nullinullenull nullprightnulltypenull Its renullnullirenullents are enullpressed in sentences in nullhich the prin

17、cipal anullnulliliary nullernull is nullshallnullnullnullommentarynull enullplanation and nulleneral innullormatinulle material is presented in smaller italic typenull and does not constitnullte a normatinulle elementnullnullontractual and legal considerationsThis pnullnulllication does not pnullrpo

18、rt to inclnullde all the necessary pronullisions onull a contractnull nullsers are responsinullle nullor its correct applicationnullTnullnulles conullered nully this standard conulle nullnder the nullressnullre Systenull Sanullety Regnulllations nullnullSSRnull null1null 2nullnull and so need to han

19、ulle a nullritten Schenulle onullnullnullanullination nullhen nullsed onshorenull and nullnder the nullnullnullshore Installations nullSanullety nullasenull Regnulllations nullnullnull nullnull nullhen nullsed onullnullshorenullnullompliance witnull a nullritisnull nulltandard cannot confer immunity

20、 from legal obligationsnullnull BSI 2011 null 1BS 8562:2011BRITISH STANDARD1 nullcopeThis British Standard specinulles renullnullirenullents nullor nullsing a conullnullination onull appropriate in sitnullnull NonnullDestrnullctinulle nullnullanullination nullNDnullnull techninullnulles nullenullgnu

21、ll nullisnullal enullanullinationnull Aconullstic enullission Testing nullATnull and nullltrasonic nullnullanullination nullnullnullnullnull nullhen periodically inspecting and testing tnullnulles onullseanullless steel constrnullction and nullater capacity nulletnulleen 150 null and null 000 nullnu

22、ll nullsed nullor conullpressed gases nullor a nullnullrther period onull sernullicenullThis British Standard is applicanullle only to tnullnulles installed in locations nullhere attenullpting any renullonullal nullronull their containing snullperstrnullctnullre nullonullld nulle hanullardonulls or

23、inullpossinullle nullenullgnull onullnullshore oil installationsnullnullor nullhere the donullntinulle renullnullired to renullonulle the tnullnulle nullonullld hinder sanulle operation onull a plant or sernullice nullenullgnull ponuller generationnull hospitalsnulladnullanced research applications

24、and nullarine installations snullch as heanulle conullpensation systenulls on senullinullsnullnullnullersinullle drilling rigsnullnullIndication onull any anonullaly in the tnullnullenullsnull nullnder test that are renullealed at the tinulle onull in sitnull inspection hanulle to nulle enullalnulla

25、ted nullsing a dinullnullerent techninullnulle to nulle anullle to nullnullantinully nulllocation and nullrenullnullencynull and sinulle any possinullle inullpernullectionnullnull nullormative referencesThe nullollonulling renullerenced docnullnullents are indispensanullle nullor the application onu

26、ll this docnullnullentnull nullor dated renullerencesnull only the edition cited appliesnull nullor nullndated renullerencesnull the latest edition onull the renullerenced docnullnullent nullinclnullding any anullendnullentsnull appliesnullBS nullN nullnullnullnull Nonnulldestrnullctinulle testinnul

27、l nullnullalinullcation and certinullcation onull NnullT personnel General principles BS nullN 1null68:2002null Transportanullle nullas cylinders nulleriodic inspection and testinnull onull seamless steel nullas cylindersBS nullN ISnull 1nullnull6nullnull Gas cylinders nulltamp marnullinnull BS null

28、N ISnull 161null8null Gas cylinders nullenullllanullle seamless steel nullas cylinders Aconullstic emission testinnull (AT) nullor periodic inspectionBS ISnull 25null60null Gas cylinders Operational procednullres nullor the sanulle remonullal onull nullalnulles nullrom nullas cylindersISnull 6null06

29、:2005null Gas cylinders nulleamless steel nullas cylinders nulleriodic inspection and testinnullnull nullerms and definitionsnullor the pnullrposes onull this British Standardnull the nullollonulling ternulls and denullnitions applynullnullnull1 acoustic emission nullnullnullnull activitynnullnullnu

30、ller onull nullnullrsts nullor enullents inull the appropriate conditions are nullnulllnullllednulldetected dnullring a test or part testnullnullnull nullow noiseaconullstic enullission enullents canullsed nully the action onull pressnullrinulling the nullessel and not nully any strnullctnullral nul

31、lanulls nullithin itNOTE This can nulle rednullced nully slonullinnull the nullll rate andnullor nulllterinnull onullt snullch emissions electronically nullithin the AE recordinnull enullnullipmentnullBS 8562:20112 null null BSI 2011BRITISH STANDARDnullnullnull total test pressurepressnullre that is

32、 110null onull the nullornulling pressnullrenullnullnull wornulling pressuresettled pressnullre onull a conullpressed gas at a nullninullornull renullerence tenullperatnullre onull 15 nullnull in a nullnullll gas cylindernullNOTE nullee nullnullO 1null28nullnullnull nullperational principlesnullnull

33、1 GeneralThe periodic inspection and test shall conullprise a prenullinspection site nullisit nullollonulled nully an onnullsite inspectionnullThe nullanullinullnullnull tinulle internullal nullor the periodic inspection shall nulle as stipnulllated in null200 onull the cnullrrent nullersion onull t

34、he ADR null5null nullin nullorce at the tinulle onull the inspectionnull nullor the gas concernednull nullhere other organinullationsnullinstitnulltions stipnulllate a shorter tinulle internullalnull this shall nulle conullplied nullithnull The applicanullle tinulle internullal shall nulle inclnulld

35、ed in the nullritten schenulle onull enullanullinationnullAt all tinulles the sanullety onull all personnel in the nullicinity onull the installation shall nulle tanullen into acconullntnullNOTE 1 The techninullnulles nullsed to enullalnullate the tnullnulle condition nullithin the installation may

36、inclnulldenulla) hydranulllic pressnullre testinnullnullnull) aconullstic emission testinnullnullc) internal and enullternal nullisnullal enullaminationnulld) nullltrasonic thicnullness snullrnulleynulle) nullltrasonic nullanull detectionnullnull) manullnetic particle inspectionnullnull) dye penetra

37、nt inspectionnullh) radionullraphynulli) eddy cnullrrent inspectionnullnull) hardness testinnullnullNOTE 2 At the discretion onull the competent person other appropriate test techninullnulles may nulle nullsednullnullnullnull nullreinspection site visitnullrior to any tests tanulling placenull a pre

38、nullinspection nullisit to the site onullthe tnullnulle installation shall nulle nullndertanullen to gather all the necessary innullornullation to ensnullre that an appropriate set onull tests are pernullornulled nullor the installation and the snullitanullility onull the tnullnulle to nulle enullan

39、ullined in sitnullnullTo ensnullre that the installation itselnull and any areas onull concern related to it are nullnderstoodnull the site onullnernulloperator shall nulle asnulled to conullplete null BSI 2011 null nullBS 8562:2011BRITISH STANDARDa nullnullestionnaire nullenullore the prenullinspec

40、tion nullisitnull The prenullinspection nullisit shallnull as a nullininullnullnullnull identinully and record:anull the application onull the tnullnulle to nulle enullanullinednulltested nullenullgnullsnullnullnullersinulllenull a static storage sernullice nullonullnull shore or on shorenullnull nu

41、llsed in a dinulling applicationnullnullnullnull the nullannullnullactnullring standardnullspecinullcation onull the tnullnulle to nulle enullanullinednullcnull details onull the tnullnulle installation inclnullding at least:1null the nulleasinullility onull condnullcting an in sitnull test at the d

42、esired locationnull2null a listing onull any regnulllations that apply to the installationnullnullnull a locationnullnullased risnull analysisnullnullnull the natnullre onull the gas containednull5null the pressnullre rating onull the tnullnullenullsnull to nulle enullanullinednull6null the pipenull

43、ornull connullgnullrationnull and its pressnullre ratingnull leading to and nullronull the tnullnullenullnullnull the type onull any nullalnullenull pressnullre control denullicenull ancillary itenullnullenullgnull pressnullre ganullgenull and their pressnullre ratings nulltted to the tnullnulle or

44、its pipenullornullnull8null the anullility onull the tnullnullenullsnull to nulle inspected to nullithstand the total test pressnullrenull andnullnull the ennullironnullental conditions at the test site nullenullgnull noise and nullinullration lenullelsnullnullnullnullnull nullnsite inspectionnullnu

45、llnullnull1 GeneralHanulling gathered and analysed the data nullronull the prenullinspection site nullisit nullsee nullnullnullnullnull the nullost snullitanullle test nullethodnullsnull nullor the particnulllar tnullnulle installation nullnder consideration shall nulle selectednullAt all tinulles t

46、he inspection nullornull shall nulle carried onullt in accordance nullith the appropriate nullritten procednullresnullsnull nullor the testnullsnull to nulle pernullornullednullnulleriodic inspection and testing shall conullprise as a nullininullnullnull:anull a nullisnullal enullanullination nullse

47、e nullnullnullnullnullnull onull all accessinullle enullternal snullrnullacesnullinternal snullrnullaces and an aconullstic enullission test nullsee nullnullnullnullnullnull conullpled nullith any other tests deenulled necessary nullsee nullnullnullnull5nullnull ornullnull a nullisnullal enullanulli

48、nation nullsee nullnullnullnullnullnull onull all accessinullle enullternal snullrnullacesnullinternal snullrnullaces and a hydranulllic test nullsee nullnullnullnullnullnull conullpled nullith any other tests deenulled necessary nullsee nullnullnullnull5nullnullInull it is nullonullnd that the tnul

49、lnulle snullrnullace coating is nullnsatisnullactory nullor a nullnullrther period onull nullsenull it shall nulle nullronullght to the attention onull the tnullnulle onullnernullInull at any stage onull the inspection process the nullalnullenullplnullgnulladaptornullpressnullre control denullice nullithin the tnullnulle needs to nulle renullonullednull this shall nulle done in accordance nullith the renullnullirenullents onull BS ISnull 25null60nullBS 8562:2011null null null BSI 2011BRITISH STANDARDnullnullnullnullnull nullisual examinationAll enullternal nullisnul