BS DD ISO PAS 11154-2007 Road vehicles - Roof load carriers《道路车辆 车顶载物架》.pdf

1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58ICS 43.040.60Road vehicles Roof load carriersDRAFT FOR DEVELOPMENTDD ISO/PAS 11154:2006Incorporatin

2、g corrigendum no. 1DD ISO/PAS 11154:2006This Draft for Development was published under the authority of the Standards Policy and Strategy Committee on 31 January 2007 BSI 2007ISBN 978 0 580 50052 7replies received, the responsible BSI Committee will judge whether the validity of the PAS should be ex

3、tended for a further three years or what other action should be taken and pass their comments on to the relevant international committee.Observations which it is felt should receive attention before the official call for comments will be welcomed. These should be sent to the Secretary of the respons

4、ible BSI Technical Committee at British Standards House, 389 Chiswick High Road, London W4 4AL.The UK participation in its preparation was entrusted to Technical Committee AUE/9, Automobile details and accessories.A list of organizations represented on AUE/9 can be obtained on request to its secreta

5、ry.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Amendments issued since publicationAmd. No. Date Comments16996Corrigendum No. 130 March 2007 Addition of supersession detailsA PAS is a Technical Specificatio

6、n not fulfilling the requirements for a standard, but made available to the public and established in an organization operating under a given procedure.A review of this Draft for Development will be carried out not later than three years after its publication.Notification of the start of the review

7、period, with a request for the submission of comments from users of this Draft for Development, will be made in an announcement in the appropriate issue of Update Standards. According to the National forewordThis Draft for Development was published by BSI. It is the UK implementation of ISO/PAS 1115

8、4:2006. It supersedes BS AU 266-1:1996 (ISO 11154-1:1995) which is withdrawn.This publication is not to be regarded as a British Standard.It is being issued in the Draft for Development series of publications and is of a provisional nature. It should be applied on this provisional basis, so that inf

9、ormation and experience of its practical application can be obtained.Reference numberISO/PAS 11154:2006(E)PUBLICLY AVAILABLE SPECIFICATION ISO/PAS11154First edition2006-12-15Road vehicles Roof load carriers Vhicules routiers Porte-charges de toit DD ISO/PAS 11154:2006ii iiiContents Page Foreword iv

10、Introduction v 1 Scope 1 2 Normative references 1 3 Terms and definitions .2 4 Classification, designation and coding.15 5 Requirements and test methods16 5.1 Synthesis of requirements and tests applicable to each types of roof load carriers.16 5.2 Test methods Generalities .17 5.3 Requirements appl

11、icable to all types and associated test methods25 5.4 Specific requirements and associated test methods.30 6 Instruction for fitting, use and the consumer .37 6.1 General37 6.2 Language of instructions37 6.3 Fitting instructions 37 6.4 Instructions for use .38 6.5 Other instructions for the consumer

12、 .39 7 Marking .39 Annex A (normative) Test bench .40 Annex B (normative) Synopsis of requirements42 Annex C (normative) Test devices and test box 43 Annex D (normative) Tightening torques for fastening roof load carriers48 Annex E (normative) City crash test Test procedure49 Annex F (normative) Tes

13、t procedure Short dynamic test 53 Annex G (normative) Quasi static tests Test procedure 54 Annex H (normative) Test procedure Specific roof container tests56 Annex I (informative) Example for safety instructions in the instruction for use 59 Annex J (informative) Determination of allowable additiona

14、l mass 60 Annex K (normative) Instructions for the construction of the “Belgian Block“ test track61 Annex L (normative) Force application.63 Annex M (normative) Measuring deflection, d .75 Bibliography 84 DD ISO/PAS 11154:2006iv Foreword ISO (the International Organization for Standardization) is a

15、worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented

16、 on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are draft

17、ed in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Stan

18、dard requires approval by at least 75 % of the member bodies casting a vote. In other circumstances, particularly when there is an urgent market requirement for such documents, a technical committee may decide to publish other types of normative document: an ISO Publicly Available Specification (ISO

19、/PAS) represents an agreement between technical experts in an ISO working group and is accepted for publication if it is approved by more than 50 % of the members of the parent committee casting a vote; an ISO Technical Specification (ISO/TS) represents an agreement between the members of a technica

20、l committee and is accepted for publication if it is approved by 2/3 of the members of the committee casting a vote. An ISO/PAS or ISO/TS is reviewed after three years in order to decide whether it will be confirmed for a further three years, revised to become an International Standard, or withdrawn

21、. If the ISO/PAS or ISO/TS is confirmed, it is reviewed again after a further three years, at which time it must either be transformed into an International Standard or be withdrawn. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.

22、 ISO shall not be held responsible for identifying any or all such patent rights. ISO/PAS 11154 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 14, Exterior fittings. This first edition cancels and replaces the first edition of ISO 11154-1 (ISO 11154-1:1995) and the fir

23、st edition of ISO 11154-4 (ISO 11154-4:2004), which have been technically revised. DD ISO/PAS 11154:2006vIntroduction Considering the state of the art and the ongoing work on the revision of DIN 75302, a city crash test and a short dynamic test were added. Furthermore, ISO 11154-1 and ISO 11154-4 we

24、re merged into a single document. German and French committee members declared their wish to replace their existing national standard by this revised version of ISO PAS 11154. Standardized test bench method of subsystems which could be used as an alternative of the road test are still under developm

25、ent. Alternative method to city crash test might also be considered. For some products, for example ladder holder, national regulation must be considered. At the time of publication, dedicated roof bars complying with car manufacturers specifications already on sales or under development was conside

26、red satisfactory. They are encouraged to apply this Publicly Available Specification for their products as soon as possible. At the time of publication, roof load carriers developed to previous ISO 11154 series or equivalent national standards were considered satisfactory. DD ISO/PAS 11154:2006blank

27、1Road vehicles Roof load carriers SAFETY PRECAUTIONS This Publicly Available Specification is not applicable to vacuum fixing devices and roof containers (boxes) with magnetic fixation. The experience with and testing results of those devices shows that they are not able to guarantee a minimum safet

28、y level for carrying goods on either vehicle roof or rear. 1 Scope This Publicly Available Specification specifies the minimum safety requirements for all roof load carriers intended for mounting on or above the roofs of passenger cars and light commercial vehicles with a maximum authorized total ma

29、ss up to 3,5 t (ISO M08) as defined in ISO 1176. It applies to: a) mechanically attached general use roof bars suitable for carrying a load, b) accessories and their attachments to roof bars for special purpose applications, c) mechanically attached specific purpose roof devices suitable for carryin

30、g a defined load, and d) magnetic fixing devices suitable for carrying a defined load. This Publicly Available Specification establishes technical specifications and test methods which offer the user of the roof load carriers, other road users and pedestrians a minimum level of safety when these fix

31、ing devices are being used in accordance with the manufacturers instructions. Moreover, the requirements of ISO/PAS 11154 complete the provisions of Directive 74/483 EEC and ECE R 26 concerning these products. For additional devices intended for example to limit the movement of the load, requirement

32、s and test methods are not defined in this Publicly Available Specification. If needed, both manufacturer and laboratories will work out additional test(s) or choose the most appropriate test(s) described in this Publicly Available Specification. 2 Normative references The following referenced docum

33、ents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 179 (all parts), Plastics Determination of Charpy impact properties ISO 527

34、 (all parts), Plastics Determination of tensile properties ISO 612: 1978, Road vehicles Dimensions of motor vehicles and towed vehicles Terms and definitions ISO 1176, Road vehicles Masses Vocabulary and codes ISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Stati

35、c and dynamic strain testing DD ISO/PAS 11154:20062 ISO 4130, Road vehicles Three dimensional reference system and fiducial marks Definitions ISO 4892-2, Plastics Methods of exposure to laboratory light sources Part 2: Xenon-arc lamps ISO 6487, Road vehicles Measurement techniques in impact test Ins

36、trumentation ISO 9227:2006, Corrosion tests in artificial atmospheres Salt spray tests 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 4130 and the following apply. 3.1 roof bar supporting bar with connecting devices which enables a load to be carrie

37、d on the roof of a vehicle NOTE 1 Generally, roof bars are compatible with the use of additional accessories. NOTE 2 Roofs bars are fixed on the roof or on original-equipment rails of the vehicle. EXAMPLE See Figure 1. Key 1 connecting devices 2 supporting bar 3 vehicle roof 4 end-cap Figure 1 Compo

38、nents of roof bar 3.2 connecting device set of parts connecting the supporting bar to the vehicle EXAMPLES See Figure 1 and 2. DD ISO/PAS 11154:20063Key 1 foot 2 pad 3 vehicle roof 4 body protector 5 body protector 6 tightening system 7 fixing clamp Figure 2 Components of connecting device 3.3 speci

39、fic purpose roof device roof device designed for a specific type of load or use having its own fixation to the vehicle 3.4 additional accessory device used in conjunction with the roof bars, roof racks and roof decks to carry a specific type of load 3.5 bicycle carrier any device intended for carryi

40、ng bicycle(s) on roof bars EXAMPLES See Figures 3 and 4. DD ISO/PAS 11154:20064 Figure 3 Bicycle carrier, saddle down Figure 4 Bicycle carrier, saddle up DD ISO/PAS 11154:200653.6 bicycle-wheel carrier any device intended for carrying bicycle wheel(s) on roof bars, roof decks or roof racks EXAMPLE S

41、ee Figure 5. Key 1 wheel holder 2 connecting devices Figure 5 Bicycle-wheel carrier 3.7 ski and/or snow-board carrier any device intended for carrying ski(s), snow-board(s) and/or sticks on roof bars , roof decks or roof racks EXAMPLE See Figure 6. Key 1 ski clamping 2 connecting devices Figure 6 Sk

42、i and/or snow-board carrier DD ISO/PAS 11154:20066 3.8 sailboard and/or surfboard carrier any device intended for carrying sailboard(s) with or without mast and boom and/or surfboard(s) on roof bars, roof decks or roof racks EXAMPLES See Figure 7. Figure 7 Sailboard and/or surfboard carrier 3.9 sail

43、board mast carrier any device intended for carrying sailboard mast(s) on roof bars, roof decks or roof racks EXAMPLE See Figure 8. Key 1 fixing device 2 connecting device Figure 8 Sailboard mast carrier DD ISO/PAS 11154:200673.10 roof container containers intended for the transport of different load

44、s such as suit-cases, bags, skis, etc. on roof bars, roof decks or roof racks EXAMPLE See Figure 9. Key 1 hinge(s) 2 bottom section 3 connecting device 4 closing device 5 top section Figure 9 Roof container 3.11 wind deflector device intended for modifying the aerodynamic drag (e.g. when towing cara

45、van) fixed on roof bars, roof decks or roof racks EXAMPLE See Figure 10. DD ISO/PAS 11154:20068 3.12 canoe and/or kayak carrier any device intended for carrying canoe(s) and/or kayak on roof bars , roof decks or roof racks EXAMPLE See Figure 11. 3.13 roof deck (basket) basket device or platform inte

46、nded for carrying different loads such as suit-cases, bags, skis and/or roof deck EXAMPLE See Figure 12. DD ISO/PAS 11154:20069Figure 12 Roof deck 3.14 adapter for roof bars accessories any device intended for fixing accessories defined in 3.5 to 3.13 on roof bars EXAMPLES See Figure 13 and 14. DD I

47、SO/PAS 11154:200610 Key 1 roof bar 2 adapter 3 accessory 3.15 roof rack specific purpose roof device having its own fixation to the vehicle designed to carry a load on the roof of a vehicle NOTE In general, they are not compatible with the use of additional specific purpose roof devices. 3.16 ladder

48、 holder specific purpose roof device having its own fixation to the vehicle designed to carry ladder(s) on the roof or on the lateral side of the vehicle NOTE In general, they are not compatible with the use of additional specific purpose roof devices. 3.17 magnetic roof rack magnetic fixing device

49、set designed to carry a load on the roof of a vehicle NOTE In general, they are not compatible with the use of additional accessories. 3.18 magnetic ski/snowboard holder magnetic fixing device designed to carry ski(s) or snowboard(s) on the roof or on the side of a vehicle NOTE In general, they are not compatible with the use of additional accessories. DD ISO/PAS 11154:2006113.19 load fixing device any device other than those defined in 3.5 to 3.14 intended for fixing load(s) on