BS EN 1011-4-2000 Welding - Recommendations for welding of metallic materials - Arc welding of aluminium and aluminium alloys《焊接 金属材料焊接的推荐规范 铝及铝合金的电弧焊接》.pdf

1、BRITISH STANDARD BS EN 1011-4:2000 Incorporating Amendment No. 1 Welding Recommendations for welding of metallic materials Part 4: Arc welding of aluminium and aluminium alloys The European Standard EN 1011-4:2000, with the incorporation of amendment A1:2003 has the status of a British Standard ICS

2、25.160.10 BS EN 1011-4:2000 This British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 November 2000 BSI 26 January 2004 ISBN 0 580 36714 2 National foreword This Britis

3、h Standard is the official English language version of EN 1011-4:2000, including amendment A1:2003. It supersedes BS 3019-1:1984 and BS 3571-1:1985 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee WEE/28, Inert gas arc welding, which has the responsibi

4、lity to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “Interna

5、tional Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a Brit

6、ish Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international an

7、d European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 23 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued

8、since publication Amd. No. Date Comments 14928 26 January 2004 Correction to the EN foreword and the deletion of Annex ZA EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1011-4 September 2000 + A1 December 2003 ICS 25.160.10 English version Welding - Recommendations for welding of metallic mate

9、rials - Part 4: Arc welding of aluminium and aluminium alloys (includes amendment A1:2003) Soudage - Recommandations pour le soudage des matriaux mtalliques - Partie 4: Soudage larc de laluminium et des alliages daluminium (inclut lamendement A1:2003) Schweien - Empfehlungen zum Schweien metallische

10、r Werkstoffe - Teil 4: Lichtbogenschweien von Aluminium und Aluminiumlegierungen (enthlt nderung A1:2003) This European Standard was approved by CEN on 14 August 2000, and amendment A1 was approved by CEN on 20 November 2003. CEN members are bound to comply with the CEN/CENELEC Internal Regulations

11、which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European

12、Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national

13、standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMAL

14、ISATION EUROPISCHES KOMITEE FR NORMUNG Central Secretariat: rue de Stassart, 36 B-1050 Brussels 2000 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1011-4:2000 + A1:2003 EPage 2 EN 1011-4:2000 BSI 26 January 2004 Contents Page For

15、eword 3 Introduction 4 1 Scope 5 2 Normative references 5 3 Terms and definitions 7 4 Provision of quality requirements 7 5 Parent metal 7 6 Factors affecting properties of welded structures and assemblies 8 7 Fusion welding processes 8 8 Welding consumables 8 9 Equipment 9 10 Joint types 9 11 Backi

16、ng material 11 12 Branch connections 11 13 Gouging 12 14 Preparation of joint 12 15 Assembly for welding 12 16 Alignment of joints 12 17 Preheat 13 18 Interpass temperature 13 19 Methods of temperature measurement 14 20 Additional recommendations 15 Annex A (informative) Detrimental effects on weld

17、properties and measures for their avoidance16 Annex B (informative) Recommendations for the choice of consumables 19 Page 3 EN 1011-4:2000 BSI 26 January 2004 Foreword This European Standard has been prepared by Technical Committee CEN/TC 121, Welding, the Secretariat of which is held by DS. This Eu

18、ropean Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2001, and conflicting national standards shall be withdrawn at the latest by March 2001. This document has been prepared under a mandate given to CEN

19、 by the European Commission and the European Free Trade Association. For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this standard. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bou

20、nd to implement this European Standard: Austria, Belgium, Czech republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. This European Standard is composed of the following parts: Part

21、1: General guidance for arc welding. Part 2: Arc welding of ferritic steels. Part 3: Arc welding of stainless steels. Part 4: Arc welding of aluminium and aluminium alloys. Annexes A and B are informative. Foreword to amendment A1 This document EN 1011-4:2000/A1:2003 has been prepared by Technical C

22、ommittee CEN/TC 121, Welding, the Secretariat of which is held by DS. This Amendment to the European Standard EN 1011-4:2000 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2004, and conflicting national standards

23、shall be withdrawn at the latest by June 2004. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound

24、 to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. Page 4 EN 1011-4:2000 BSI 26 January 200

25、4 Introduction This European Standard has been issued with several annexes in order to cover aluminium and the different types of its alloys in all forms which will be produced to the relevant European standards. In this standard the term aluminium stands for aluminium and its alloys. This standard

26、gives general guidance for the satisfactory design, production and control of welding and details the possible detrimental effects which may occur, together with advice on methods by which they may be avoided. Generally it is applicable to all types of aluminium materials and is appropriate regardle

27、ss of the type of fabrication involved, although the application standard/contract may have additional requirements. Permissible design stresses in welds, methods of testing and acceptance levels are not included because they depend on the service conditions of the fabrication. These details should

28、be obtained from the design specification. Informative annexes give information on detrimental effects (see annex A) and choice of consumables (see annex B). This document details only welding related matters and does not give any details of mechanical properties of the welded joint. This standard i

29、dentifies the main factors that affect the welding of aluminium. This will be influenced by parent metal, consumables, design, welding procedure, welding equipment, joint preparation etc. General requirements for fusion welding of metallic materials are detailed in EN 1011-1, in particular: - tack w

30、elds; - temporary attachments; - arcing; - inter-run cleaning and treatment; - welding procedures; - identification; - inspection and testing; - quality requirements; - correction of non-conformity; - distortion; - post-weld heat treatment; - abbreviations and symbols; - run-on/ run-off plates. Page

31、 5 EN 1011-4:2000 BSI 26 January 2004 1 Scope This European Standard gives general recommendations for the manual, mechanized and automatic fusion welding of wrought and cast aluminium alloys and combinations thereof. For general guidelines, see EN 1011-1. In this standard the word “pipe“ alone or i

32、n combinations is used to mean “tube“ or “hollow section“, although these terms are often used for different categories of product by different industries. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative re

33、ferences are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references t

34、he latest edition of the publication referred to applies (including amendments). EN 287-2 Approval testing of welders - Fusion welding - Part 2: Aluminium and aluminium alloys EN 288-1 Specification and approval of welding procedures for metallic materials - Part 1: General rules for fusion welding

35、EN 288-2 Specification and approval of welding procedures for metallic materials - Part 2: Welding procedure specification for arc welding EN 288-4 Specification and approval of welding procedures for metallic materials - Part 4: Welding procedure tests for the arc welding of aluminium and its alloy

36、s EN 439 Welding consumables - Shielding gases for arc welding and cutting EN 573-1 Aluminium and aluminium alloys - Chemical composition and forms of wrought products - Part 1: Numerical designation system EN 573-2 Aluminium and aluminium alloys - Chemical composition and forms of wrought product -

37、 Part 2: Chemical symbol based designation system EN 573-3 Aluminium and aluminium alloys - Chemical composition and forms of wrought product - Part 3: Chemical composition EN 573-4 Aluminium and aluminium alloys - Chemical composition and forms of wrought product - Part 4: Forms of products Page 6

38、EN 1011-4:2000 BSI 26 January 2004 EN 719 Welding coordination - Tasks and responsibilities EN 729-2 Quality requirements for welding - Fusion welding of metallic materials - Part 2: Comprehensive quality requirements EN 729-3 Quality requirements for welding - Fusion welding of metallic materials -

39、 Part 3: Standard quality requirements EN 1011-1 Welding - Recommendations for welding of metallic materials Part 1: General guidance for arc welding EN 1289 Non-destructive examination of welds - Penetrant testing of welds - Acceptance levels EN 1418 Welding personnel - Approval testing of welding

40、operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 1706 Aluminium and aluminium alloys - Casting - Chemical composition and mechanical properties EN 1780-1 Aluminium and aluminium alloys - Designation of unalloyed and alloyed

41、aluminium ingots for remelting, master alloys and castings - Part 1: Numerical designation system EN 1780-2 Aluminium and aluminium alloy-Designation of unalloyed and alloyed aluminium ingots for remelting, master alloys and casting - Part 2: Chemical symbol based designation system EN 1780-3 Alumin

42、ium and aluminium alloys -Designation of unalloyed and alloyed aluminium ingots for remelting, master alloys and castings - Part 3: Writing rules for chemical composition EN 30042 Arc-welded joints in aluminium and its weldable alloys - Guidance on quality levels for imperfections (ISO 10042:1992) E

43、N ISO 4063 Welding and allied processes - Nomenclature of processes and reference numbers (ISO 4063:1998) EN ISO 6520-1 Welding and allied processes - Classification of geometric imperfections in metallic materials Part 1: Fusion welds (ISO 6520-1:1998) EN ISO 6947 Welds, working positions - Definit

44、ions of angles of slope and rotation (ISO 6974:1993) prEN ISO 9692-3:1998 Welding and allied processes Joint preparation Part 3: Metal arc inert gas welding and tungsten inert gas arc welding of aluminium and its alloys (ISO/DIS 9692-3:1998) Page 7 EN 1011-4:2000 BSI 26 January 2004 CR ISO 15608 Wel

45、ding - Guidelines for a metallic material grouping system (ISO/TR 15608:2000) prEN ISO 15614-4:2000 Specification and approval of welding procedures for metallic materials - Welding procedure test - Part 4: Finishing welding of aluminium castings (ISO/FDIS 15614-4:2000) 3 Terms and definitions For t

46、he purposes of this European Standard, the terms and definitions in EN 1011-1 apply. 4 Provision of quality requirements To ensure the quality of work it shall be performed by approved personnel in accordance with e.g. EN 287-2, EN 1418 and EN 719 using approved procedures e.g. EN 288-1, EN 288-2, E

47、N 288-4 and prEN ISO 15614-4:2000. 5 Parent metal 5.1 General This standard applies to wrought, cast and combinations of aluminium, e.g. according to EN 287-2, EN 1418, EN 288-4 and prEN ISO 15614-4:2000. The principles of this standard can be applied to other non-standard or proprietary aluminium a

48、lloys, which can include the advanced superplastic alloys and metal matrix composites, provided the composition of the alloy falls within the parent metal groups listed in annex B. In such cases the use of this standard shall be in accordance with the design specification. Material standards do not

49、fully take into account welding requirements. For this reason it is sometimes necessary to specify additional requirements for the material when placing the order. This can include selection/restriction of composition/mechanical properties (within certain additional limits to the basic standard requirements) and additional cleanliness of the components. Permanent backing material and temporary attachments shall be compatible with the parent metal. 5.2 Storage and handling