BS EN 1034-3-2011 Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Rereelers and winders《机械安全 机械安全造纸机械和精整机的设计和建造安全 均整机.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1034-3:2011Safety of machinery Safetyrequirements for the designand construction of papermaking and finishing machinesPart 3: Rereelers and windersIncorporating corrigendum

2、 March 2012BS EN 1034-3:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1034-3:2011. It supersedes BS EN 1034-3:1999+A1:2009, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee MCE/3/9, Paper and printing machine

3、s - Safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.ISBN 978 0 580 78531 3ICS 85.100 Compliance with a B

4、ritish Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 December 2011.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e d The British Standards Institution 2012.

5、Published by BSI StandardsLimited 2012.30 April 2012 Implementation of CEN correction notice 29February 2012: 7th paragraph of ENForeword has been amendedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-3 December 2011 ICS 85.100 Supersedes EN 1034-3:1999+A1:2009English Version Safety of ma

6、chinery - Safety requirements for the design and construction of paper making and finishing machines - Part 3: Rereelers and winders Scurit de machines - Prescriptions de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 3: Visiteuses et bobine

7、uses Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 3: Umroller und Rollenschneider This European Standard was approved by CEN on 29 October 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regul

8、ations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN membe

9、r. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CE

10、N members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,

11、Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN

12、 national Members. Ref. No. EN 1034-3:2011: EEN 1034-3:2011 (E) 2 Contents Page Foreword . 4Introduction 51 Scope . 62 Normative references . 63 Terms and definitions 74 List of significant hazards . 95 Safety requirements and/or measures . 125.1 General . 125.2 Workplaces, means of access, catwalks

13、, passageways 135.3 Start-up warning device . 135.4 Emergency stop device and braking system . 135.5 Isolation and energy dissipation, prevention of unexpected start-up 145.6 Equipment for make-ready and maintenance 145.7 Equipment for cleaning and removal of broke and waste 155.8 Control system and

14、 actuators . 155.9 Noise 165.10 Integrated lighting. 175.11 Ergonomic principles . 175.12 Electrical equipment . 175.13 Hydraulic equipment 175.14 Pneumatic equipment 175.15 Electric drive system 175.16 Power transmission elements, mechanical brakes. 185.17 Web threading . 185.18 Unwind . 185.19 Fee

15、ding of broke into the pulper, pulper flap 205.20 Rolls, guide rolls, spreader rolls, slitter rolls 205.21 Embossing calender of tissue winders 215.22 Web cutting device . 215.23 Hazards caused by web breaks . 215.24 Slitter section, device for removing the trimmed material, integrated shredder . 21

16、5.25 Windup section . 226 Verification of compliance with safety requirements and/or measures . 257 Information for use . 267.1 General . 267.2 Instruction handbook . 267.3 Marking 27Annex A (informative) Figures 28Annex ZA (informative) Relationship between this European Standard and the Essential

17、Requirements of EU Directive 2006/42/EC . 40Table 1 List of significant hazards . 10Table 2 List of safety functions, Performance Level and Safety Integrity Level specified in this standard 15Table 3 Verification of compliance with safety requirements and/or measures . 26BS EN 1034-3:2011EN 1034-3:2

18、011 (E) 3 Figure A.1 Principle of a rereeler 28Figure A.2 Principle of a two-drum winder 29Figure A.3 Principle of a two-drum winder for narrow slitting width 30Figure A.4 Principle of a two-drum winder 31Figure A.5 Principle of a two-drum winder with an integrated pulper and reel spool storage 32Fi

19、gure A.6 Principle of a single-drum bobbin winder with centre-surface drive . 33Figure A.7 Principle of a single-drum winder with centre-drive 34Figure A.8 Principle of a centre driven winder with single contact rolls 35Figure A.9 Principle of a winder with machine reel- and reel spool storage . 36F

20、igure A.10 Principle of a single-drum centre-driven winder 37Figure A.11 Principle of a tissue winder (plying machine) 38Figure A.12 Example for a tool for changing slitter knives . 39Figure A.13 Examples for shell and bearing supports, a) without locking arm, b) with locking arm39BS EN 1034-3:2011E

21、N 1034-3:2011 (E) 4 Foreword This document (EN 1034-3:2011) has been prepared by Technical Committee CEN/TC 198 “Printing and Paper Machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an ident

22、ical text or by endorsement, at the latest by June 2012, and conflicting national standards shall be withdrawn at the latest by June 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respon

23、sible for identifying any or all such patent rights. This document supersedes EN 1034-3:1999+A1:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relations

24、hip with EU Directive(s) 2006/42/EC, see informative Annex ZA, which is an integral part of this document. In comparison to EN 1034-3:1999+A1:2009, the following amendments have been made: a) the content of the standard was modified to reflect the present state of the art; b) the normative reference

25、s were updated; c) the requirements for the safety-related parts of control systems were updated. For an increased number of defined safety functions, requirements were specified on the basis of the standards EN ISO 1398-1 and EN 62061; d) the requirements of the Machinery Directive 2006/42/EC regar

26、ding the captivity of the fixing systems of guards have been included; e) the document was supplemented by requirements relating to the electric drive system, to threading devices, unwinds and winds with automatic set changing; f) new requirements were added concerning integrated embossing calendars

27、, machine pulpers and shredders for trimmed material; g) illustrations of rereelers and winders were added in Annex A. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, B

28、ulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 1034-3:20

29、11EN 1034-3:2011 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. For machines that have been designed and built acco

30、rding to the provisions of this C standard, the following stipulation applies: Where provisions of this type C standard are different from those which are stated in type A or B standards or from provisions made in EN 1034-1:2000+A1:2010, the provisions of this type C standard take precedence over th

31、e provisions of the other standards. BS EN 1034-3:2011EN 1034-3:2011 (E) 6 1 Scope This European Standard applies to rereelers and winders and applies together with EN 1034-1:2000+A1:2010. It deals with all significant hazards, hazardous situations and hazard events relevant to rereelers and winders

32、, when used as intended and under the conditions foreseen by the manufacturer (see Clause 4). This European Standard does not apply to machines used in paper converting. This European Standard is not applicable to rereelers and winders which are manufactured before the date of publication as an EN.

33、2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349, Safety of machiner

34、y Minimum gaps to avoid crushing of parts of the human body EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1034-1:2000+A1:2010, Safety of machinery Safety requirements for the design and construction of paper making

35、 and finishing machines Part 1: Common requirements EN 1034-4:2005+A1:2009, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 4: Pulpers and their loading facilities EN 1034-6, Safety of machinery Safety requirements for the design an

36、d construction of paper making and finishing machines Part 6: Calender EN 1037, Safety of machinery Prevention of unexpected start-up EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1760-1, Safety of machinery Pressure sensitive protect

37、ive devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bar

38、s EN 1837, Safety of machinery Integral lighting of machines EN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy grades 2 and 3 EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (I

39、EC 60204-1:2005, modified) EN 60204-11, Safety of machinery Electrical equipment of machines Part 11: Requirements for HV equipment for voltages above 1 000 V a.c. or 1 500 V d.c. and not exceeding 36 kV (IEC 60204-11:2000) EN 60529:1999, Degrees of protection provided by enclosures (IP code) BS EN

40、1034-3:2011EN 1034-3:2011 (E) 7 EN 61000-6-2, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:1999) EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004

41、, modified) EN 62061:2005, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2005) EN ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414

42、, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of con

43、trol systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13849-2, Safety of machinery Safety-related parts of control systems Part 2: Validation (ISO 13849-2:2003) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13855:2010, Safe

44、ty of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14122-2:2001, Safety of machinery P

45、ermanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4, Safety of machinery Permanent means of access to m

46、achinery Part 4: Fixed ladders (ISO 14122-4:2004) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1034-1:2000+A1:2010 and EN ISO 12100:2010 and the following apply. 3.1 rereeler machine which prepare the paper web for subsequent processing, for exampl

47、e by changing the winding hardness, removing broken webs or turning over of the web, and the parts of which are unwind, threading device, paper guide rolls, spreader roll, slitter section, windup section, web cutting device, drives and control system NOTE Figure A.1 in Annex A illustrates the princi

48、ple of a rereeler. 3.2 winder machine for cutting paper web in the length direction and for winding the separate web, which can either have a reel spool or are shaftless with a core tube, the parts of which are unwind, threading device, paper BS EN 1034-3:2011EN 1034-3:2011 (E) 8 guide rolls, spreader roll, slitter section, web cutting device, windup section, drives and control system. Depending on the type of design, winders are classified into two-drum, single-drum and centre-driven winders NOTE Figures A.2 to A.10 in Annex A illustrate the principle of some winders. 3.3 t