BS EN 1034-8-2012 Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Refining plants《机械安全性 造纸机械和精整机设计和结构的安全性要求 精制装置》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1034-8:2012Safety of machinery Safetyrequirements for the designand construction of papermaking and finishing machinesPart 8: Refining plantsBS EN 1034-8:2012 BRITISH STAND

2、ARDNational forewordThis British Standard is the UK implementation of EN 1034-8:2012.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/3/9, Paper and printing machines - Safety.A list of organizations represented on this committee can beobtained on request to its secret

3、ary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 75182 0ICS 85.100Compliance with a British Standard cannot confer

4、 immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 May 2012.Amendments issued since publicationDate Text affectedBS EN 1034-8:2012EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-8 March 2012 ICS 85.100

5、 English Version Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 8: Refining plants Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie

6、 8: Ateliers de raffinage Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 8: Mahlanlagen This European Standard was approved by CEN on 8 January 2012. CEN members are bound to comply with the CEN/CENELEC Internal Re

7、gulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN me

8、mber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

9、 CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloveni

10、a, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for

11、CEN national Members. Ref. No. EN 1034-8:2012: EBS EN 1034-8:2012EN 1034-8:2012 (E) 2 Contents Foreword 3Introduction . 51 Scope 62 Normative references 63 Terms and definitions . 74 List of significant hazards 85 Safety requirements and/or measures 105.1 General 105.2 Workplaces, means of access, w

12、alkways, passageways 115.3 Emergency stop device . 115.4 Control system and actuators 115.5 Power, temperature and pressure control system, forced lubrication system . 125.6 Refining gap adjustment . 125.7 Energy isolation and dissipation, prevention of unexpected start-up . 125.8 Electrical drive s

13、ystems 125.9 Power transmission elements 125.10 Stock pumps, gate valves, piping 125.11 Electrical equipment 135.12 Hydraulic equipment . 135.13 Pneumatic equipment . 135.14 Equipment and measures for cleaning and maintenance . 135.15 Noise . 135.16 Hot surfaces . 145.17 Integrated lighting 145.18 E

14、rgonomic principles 146 Verification of safety requirements and/or measures 147 Information for use 157.1 General information . 157.2 Instruction handbook 157.3 Marking . 16Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 17

15、Tables Table 1 List of significant hazards . 9Table 2 Safety Integrity Level und Performance Level.11Table 3 Methods used to verify safety requirements and/or measures .15BS EN 1034-8:2012EN 1034-8:2012 (E) 3 Foreword This document (EN 1034-8:2012) has been prepared by Technical Committee CEN/TC 198

16、 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2012, and conflicting national standards shall be withd

17、rawn at the latest by September 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate

18、given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard is part 8 of a standard for the

19、 technical safety requirements for the design and construction of paper making and finishing machines which consists of the following parts: Part 1: Common requirements; Part 2: Barking drums; Part 3: Winders and slitters, plying machines; Part 4: Pulpers and their feeding facilities; Part 5: Sheete

20、rs; Part 6: Calanders; Part 7: Chests; Part 8: Refining plants; Part 13: Machines for de-wiring bales and units; Part 14: Reel splitter; Part 16: Paper and board making machines; Part 17: Tissue making machines; Part 21: Coaters; Part 22: Wood grinders; Part 26: Roll packaging machines; Part 27: Rol

21、l handling systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hunga

22、ry, Iceland, Ireland, Italy, Latvia, Lithuania, BS EN 1034-8:2012EN 1034-8:2012 (E) 4 Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1034-8:2012EN 1034-8:2012 (E) 5 Introduction This document is

23、a type C standard as stated in EN 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. For machines that have been designed and built according to the provisions of this C standard, the following

24、 stipulation applies: Where provisions of this type C standard are different from those which are stated in type A or B standards or from provisions made in EN 1034-1:2000+A1:2010 the provisions of this type C standard take precedence over the provisions of the other standards. BS EN 1034-8:2012EN 1

25、034-8:2012 (E) 6 1 Scope This European Standard applies to low consistency refining plants, i.e. plants working with suspensions of fibres of virgin pulp, mechanical wood pulp or deinking pulp in water with a consistency up to approximately 6 %, used in the paper making process and applies together

26、with EN 1034-1:2000+A1:2010. It deals with all significant hazards, hazardous situations and hazard events relevant to refining plants, when used as intended and under the conditions foreseen by the manufacturer (see Clause 4). This standard does not apply to beaters. This document is not applicable

27、 to machines which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies

28、. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1992+A1:2008, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 614-1:2006+A1:2009, Safety of machinery Ergonomic design principles Part 1: Terminology an

29、d general principles EN 614-2:2000+A1:2008, Safety of machinery Ergonomic design principles Part 2: Interaction between the design of machinery and work tasks EN 809:1998+A1:2009, Pumps and pump units for liquids Common safety requirements EN 894-1:1997+A1:2008, Safety of machinery Ergonomic require

30、ments for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays EN 953:1997+A1:2009, Safety

31、 of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1034-1:2000+A1:2010, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 1: Common requirements EN 1037:1995+A1:2008, Safety of mac

32、hinery Prevention of unexpected start-up EN 1837:1999+A1:2009, Safety of machinery Integral lighting of machines EN 13023:2003+A1:2010, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy grades 2 and 3 EN 60204-1:2006, Safety of machinery

33、 Electrical equipment Part 1: General requirements (IEC 60204-1:2005, modified) EN 60204-11:2000, Safety of machinery Electrical equipment of machines Part 11: Requirements for HV equipment for voltages above 1 000 V a.c. or 1 500 V d.c. and not exceeding 36 kV (IEC 60204-11:2000) EN 61000-6-2:2005,

34、 Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005) BS EN 1034-8:2012EN 1034-8:2012 (E) 7 EN 61511-1:2004, Functional safety Safety instrumented systems for the process industry sector Part 1: Framework, definitions, system, hard

35、ware and software requirements (IEC 61511-1:2003 + Corrigendum 2004) EN 61511-2:2004, Functional safety Safety instrumented systems for the process industrial sector Part 2: Guidelines for the application of IEC 61511-1 (IEC 61511-2:2003) EN 62061:2005, Safety of machinery Functional safety of safet

36、y-related electrical, electronic and programmable electronic control systems (IEC 62061:2005) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic fluid power General rules and safety requirements f

37、or systems and their components (ISO 4414:2010) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces

38、 - Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13849-2:2008, Safety of machinery Safety-related parts of control systems Part 2: Validation (ISO 13849-2:2003)

39、EN ISO 13850:2006, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) 3 Terms and definitions For the purpose of this document, the terms a

40、nd definitions given in EN 1034-1:2000+A1:2010, EN ISO 12100:2010 and the following apply. 3.1 refining plant plant consisting of at least one refiner including drive system, control system, stock pump, deflaker (if provided) and piping system BS EN 1034-8:2012EN 1034-8:2012 (E) 8 3.2 refiner machin

41、e for the refining of stock consisting of a combination or rotary and stationary refiner tools mounted in a closed housing. With the stock passing through the refiner, cutting and/or fibrillation is achieved by the refiner tools acting on the fibres. The housing is provided with an inlet for receivi

42、ng the slurry to be refined and a discharge opening with connection to the stock conduits 3.3 refiner tools knives or bladed plates or toothed plates 3.4 refiner filling removable machine parts taking up the refiner tools 3.5 stock suspension of fibres in water 3.6 fibres fibres of virgin pulp, mech

43、anical wood pulp or deinking pulp 4 List of significant hazards This clause contains all significant hazards, hazardous situations and hazard events, as far as they are dealt with in this European Standard which are identified by risk assessment as significant for this type of machinery and which re

44、quire action to eliminate or reduce the risk. BS EN 1034-8:2012EN 1034-8:2012 (E) 9 Table 1 List of significant hazards Hazard Sub-clause of this European Standard Sub-clause of EN 1034-1:2000+A1:2010 No. Type or group Origin (sources) Potential consequences 1 Mechanical hazards Inadequate design of

45、 workplaces, means of access, catwalks, passageways, fall-off protection Slipping, tripping and falling 5.2.1; 5.14.1 5.5 Less clear passage height over platforms and walkways Impact hazards for the head, contusion 5.2.2 5.5.9 Ingoing nips and wrapping points on rotating power transmission elements

46、Drawing-in or trapping 5.3.1; 5.3.2; 5.9 5.1; 5.2; 5.4; 5.7 Linear movements of machinery parts Crushing and shearing of hands 5.10.2; 5.14.6 5.1; 5.3; 5.7 Sharp edge of the frame Cutting 5.1 5.1; 5.11; 5.12 Hydraulic equipment Ejection of high-pressure fluids 5.12 5.24 Pneumatic equipment Impact an

47、d crushing of persons 5.13 5.25 Stock pump Ejection of stock, slipping 5.10.1 Refiner or power transmission elements Ejection of machinery parts 5.8.1 2 Electrical hazards Electrical equipment Electric shock, death by electric shock, fire, outside effects on electrical equipment 5.11.1; 5.11.2; 5.11

48、.3; 5.11.4 5.23 3 Thermal hazards Hot surfaces, hot stock Burning by contact 5.14.5; 5.16 5.17 4 Noise hazards Drives, power transmissions elements, hydraulic aggregate Hearing loss or other physical disorders, interference with speech communication and acoustic signals 5.15.1; 5.15.2 5.15 BS EN 103

49、4-8:2012EN 1034-8:2012 (E) 10 Table 1 (continued) 5 Material and substances hazards Overheated stock Burning; ejection of machinery parts 5.5.1; 5.5.2; 5.5.4; 5.14.5 5.19 Lubrication system fire 5.5.3 6 Hazards generated by neglecting ergonomic principles Neglecting ergonomic principles in the design of workplaces Discomfort, fatigue, stress, overload 5.2.1; 5.2.2; 5.6;