BS EN 1395-4-2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Plasma spraying《热喷涂 热喷涂设备的验收检验 等离子喷涂》.pdf

1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58equipment Part 4: Plasma sprayingThe European Standard EN 1395-4:2007 has the status of a British S

2、tandardICS 25.220.20Thermal spraying Acceptance inspection of thermal spraying BRITISH STANDARDBS EN 1395-4:2007BS EN 1395-4:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2007 BSI 2007ISBN 978 0 580 50278 1Amendments issued

3、since publicationAmd. No. Date Commentssecretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.National forewordThis British S

4、tandard was published by BSI. It is the UK implementation of EN 1395-4:2007. This standard together with BS EN 1395-1, BS EN 1395-2, BS EN 1395-3, BS EN 1395-5, BS EN 1395-6 and BS EN 1395-7 supersedes BS EN 1395:1996.The UK participation in its preparation was entrusted to Technical Committee STI/4

5、0, Thermally sprayed inorganic finishes.A list of organizations represented on STI/40 can be obtained on request to its EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1395-4January 2007ICS 25.220.20 Supersedes EN 1395:1996 English VersionThermal spraying - Acceptance inspection of thermal sprayin

6、gequipment - Part 4: Plasma sprayingProjection thermique - Contrle dacceptation du matrielde projection thermique - Partie 4: Projection plasmaThermisches Spritzen - Abnahmeprfungen fr Anlagenzum thermischen Spritzen - Teil 4: PlasmaspritzenThis European Standard was approved by CEN on 23 December 2

7、006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on

8、 application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Cent

9、re has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

10、Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any mean

11、s reservedworldwide for CEN national Members.Ref. No. EN 1395-4:2007: EEN 1395-4:2007 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Principles of acceptance inspection4 5 Procedure of acceptance inspection.5 6 Designation 6 7 Inspection report6 Annex A

12、 (informative) Inspection report for plasma spraying equipment (initial test/retest).7 Bibliography 9 EN 1395-4:2007 (E) 3 Foreword This document (EN 1395-4:2007) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of which is held b

13、y DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2007, and conflicting national standards shall be withdrawn at the latest by July 2007. This document together with EN 1395-1, 1395-2, 1

14、395-3, 1395-5, 1395-6 and 1395-7 supersedes EN 1395:1996. EN 1395 consists of the following Parts, under the general title Thermal spraying Acceptance inspection of thermal spraying equipment: Part 1: General requirements; Part 2: Flame spraying including HVOF; Part 3: Arc spraying; Part 4: Plasma s

15、praying; Part 5: Plasma spraying in chambers; Part 6: Manipulator systems; Part 7: Powder feed systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus

16、, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 1395-4:2007 (E) 4 1 Scope This European

17、Standard specifies requirements for the acceptance inspection of thermal spraying equipment, in this case plasma spraying, used in spray jobs to produce thermally sprayed coatings of reproducible quality. This part should be used in conjunction with EN 1395-1, which includes general requirements and

18、 explanations of procedures. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applie

19、s. EN 657:2005, Thermal spraying Terminology, classification EN 1274:2004, Thermal spraying Powders Composition, technical supply conditions EN 1395-7, Thermal spraying Acceptance inspection of thermal spraying equipment Part 7: Powder feed systems 3 Terms and definitions For the purposes of this do

20、cument, the terms and definitions given in EN 657:2005 and the following apply. 3.1 high voltage ignition device unit that generates a high voltage (kV) and low current (mA) between the electrodes of the plasma spraying torch in order to ignite the arc 4 Principles of acceptance inspection 4.1 Gener

21、al The following clauses reveal state of the art technology in thermal spray equipment and the minimum requirements concerning a stable parameter setting and maintenance according to the classes given in Annex A. 4.2 High-voltage ignition device Other components and functions of the spraying equipme

22、nt and other machines and/or equipment operated near by to the spraying equipment shall not be affected by operation of the high-voltage ignition device. 4.3 Plasma gases The plasma spraying equipment shall be designed and installed in such a manner, that safe operation with plasma gases specified b

23、y the user will be achieved. 4.4 Plasma spray nozzle Processing of the spraying powder shall be possible without producing any disturbing deposits on and/or in the nozzle. Nozzles with different shapes and powder ports (internal or external) may be used for special applications. EN 1395-4:2007 (E) 5

24、 4.5 Spraying powder feed unit The powder feed unit shall be suitable for operation with the spraying equipment to be taken. The unit shall permit uniform processing of the powder required. It shall be possible to adjust the powder feed rate. The set points shall be constant and reproducible, which

25、is a precondition for this being adequate and constant carrier gas pressure and flow. 5 Procedure of acceptance inspection 5.1 General Spraying equipment shall be deemed properly supplied for all suitable spraying applications and for use with all suitable spraying materials required for the sprayin

26、g process if it complies with the following requirements: 5.2 Electrical power Proof of the power rating required shall be given by 20 min of spraying with the parameters for aluminium oxide according to EN 1274:2004, 12.1 as recommended by the equipment manufacturer. During the test, the following

27、items will be examined: electrical control; gas control; cooling water temperature. Limits of deviation: see Annex A; Class A and Class B. After stabilisation of arc and plasma, the deviation of the voltage (variable parameter) from the set point shall not exceed 3 % (Class A) and 12 % (Class B). 5.

28、3 High-voltage ignition device The high-voltage ignition device shall be deemed to meet the requirements given in 4.2 if it does not interfere with any appliances and functions of the spraying equipment during the test as specified in 5.2. There should be no excessive erosion wear visible on the noz

29、zle (spark). 5.4 Plasma gases The system shall be deemed to comply with the specified requirements if the following requirements are satisfied by the acceptance inspection. The values of gas pressure and gas flow shall not deviate by more than 1,5 % (Class A) and 5 % (Class B) from the set points ov

30、er a 20 min period of spraying. If the secondary gas is the variable parameter, the deviations from the set point shall not exceed 3 % (Class A) and 12 % (Class B) after stabilisation. Setting the primary gas pressure and/or flow rate shall not affect the corresponding values of the secondary gas an

31、d carrier gas and vice versa. 5.5 Plasma spray nozzle The nozzle shall be deemed to comply with the requirements specified in 4.4 if there are no disturbing deposits of spraying material on or in the nozzle when testing as specified in 5.2. EN 1395-4:2007 (E) 6 5.6 Powder feed unit The suitability o

32、f the system to process powders as specified in 4.5 shall be tested according to EN 1395-7. 6 Designation Acceptance inspection of the thermal spraying equipment for plasma spraying shall be designated as follows: Acceptance inspection according to EN 1395-4. 7 Inspection report An example for the i

33、nspection report is given in Annex A. EN 1395-4:2007 (E) 7 Annex A (informative) Inspection report for plasma spraying equipment (initial test/retest) The initial test/retest fulfils the requirements of the acceptance inspection according to EN 1395-4. User: . Manufacturer: Year of manufacture: Type

34、 of equipment:. Type of spraying gun: . Powder used for testing:. Type of powder feed unit: . Size range: CE-documentation complete: yes / no Change after 20 minute continuous testing Limit Evaluation actual value in % Item tested, where applicable Full scale Set point min. max. maximum deviation in

35、 % Class A Class Bpassed failed current A 1,5 5 Electrical power voltage V 1,5 5 pressure bar 1,5 5 Primary gas flow Nl/min1) 1,5 5 pressure bar 1,5 5 Secondary gas flow Nl/min1) 1,5 5 pressure bar 1,5 5 Carrier gas flow Nl/min1) 1,5 5 flow l/min 5 10 Cooling water inlet temperature to spray gun C 5

36、 C 10 C 1)Referred to temperature 0 C and normal pressure (1 013,25 hPa). EN 1395-4:2007 (E) 8 High-voltage ignition device (interferes with other devices or functions): yes / no Deposits: yes / no Nozzle disturbance: yes / no Time needed for stabilisation: . Automatic energy shutdown: Lack of gas:

37、yes / no Lack of cooling water: yes / no Limits of error of measuring instruments: % of set point (max. 5 %) Class 2,5 2): yes / no Comments:. . . . . . The thermal spraying equipment has been accepted: yes / no Date: Inspectors signature: . Date: Customers signature: Date: Suppliers signature:. 2)M

38、aximum permissible error expressed by percentage of measuring span. EN 1395-4:2007 (E) 9 Bibliography 1 EN 1395-1, Thermal spraying Acceptance inspection of thermal spraying equipment Part 1: General requirements BS EN BSI389 Chiswick High RoadLondonW4 4AL1395-4:2007BSI British Standards Institution

39、BSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter.RevisionsBritish Standards are updated by amendment or revision. Users of British Standards should make

40、 sure that they possess the latest amendments or editions.It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would inform the Secretary of the technical committee respo

41、nsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.BSI offers members an individual updating service called PLUS which ensures that subscribers automatically receive the latest editions of standards.Buying standardsOrders for all

42、BSI, international and foreign standards publications should be addressed to Customer Services. Tel: +44 (0)20 8996 9001. Fax: +44 (0)20 8996 7001. Email: ordersbsi-. Standards are also available from the BSI website at http:/www.bsi-.In response to orders for international standards, it is BSI poli

43、cy to supply the BSI implementation of those that have been published as British Standards, unless otherwise requested.Information on standardsBSI provides a wide range of information on national, European and international standards through its Library and its Technical Help to Exporters Service. V

44、arious BSI electronic information services are also available which give details on all its products and services. Contact the Information Centre. Tel: +44 (0)20 8996 7111. Fax: +44 (0)20 8996 7048. Email: infobsi-.Subscribing members of BSI are kept up to date with standards developments and receiv

45、e substantial discounts on the purchase price of standards. For details of these and other benefits contact Membership Administration. Tel: +44 (0)20 8996 7002. Fax: +44 (0)20 8996 7001. Email: membershipbsi-.Information regarding online access to British Standards via British Standards Online can b

46、e found at http:/www.bsi- information about BSI is available on the BSI website at http:/www.bsi-.CopyrightCopyright subsists in all BSI publications. BSI also holds the copyright, in the UK, of the publications of the international standardization bodies. Except as permitted under the Copyright, De

47、signs and Patents Act 1988 no extract may be reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, photocopying, recording or otherwise without prior written permission from BSI.This does not preclude the free use, in the course of implementing the standard,

48、 of necessary details such as symbols, and size, type or grade designations. If these details are to be used for any other purpose than implementation then the prior written permission of BSI must be obtained.Details and advice can be obtained from the Copyright & Licensing Manager. Tel: +44 (0)20 8996 7070. Fax: +44 (0)20 8996 7553. Email: copyrightbsi-.